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Bone & Joint Research
Vol. 10, Issue 9 | Pages 594 - 601
24 Sep 2021
Karunaseelan KJ Dandridge O Muirhead-Allwood SK van Arkel RJ Jeffers JRT

Aims. In the native hip, the hip capsular ligaments tighten at the limits of range of hip motion and may provide a passive stabilizing force to protect the hip against edge loading. In this study we quantified the stabilizing force vectors generated by capsular ligaments at extreme range of motion (ROM), and examined their ability to prevent edge loading. Methods. Torque-rotation curves were obtained from nine cadaveric hips to define the rotational restraint contributions of the capsular ligaments in 36 positions. A ligament model was developed to determine the line-of-action and effective moment arms of the medial/lateral iliofemoral, ischiofemoral, and pubofemoral ligaments in all positions. The functioning ligament forces and stiffness were determined at 5 Nm rotational restraint. In each position, the contribution of engaged capsular ligaments to the joint reaction force was used to evaluate the net force vector generated by the capsule. Results. The medial and lateral arms of the iliofemoral ligament generated the highest inbound force vector in positions combining extension and adduction providing anterior stability. The ischiofemoral ligament generated the highest inbound force in flexion with adduction and internal rotation (FADIR), reducing the risk of posterior dislocation. In this position the hip joint reaction force moved 0.8° inbound per Nm of internal capsular restraint, preventing edge loading. Conclusion. The capsular ligaments contribute to keep the joint force vector inbound from the edge of the acetabulum at extreme ROM. Preservation and appropriate tensioning of these structures following any type of hip surgery may be crucial to minimizing complications related to joint instability. Cite this article: Bone Joint Res 2021;10(9):594–601


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_1 | Pages 142 - 142
1 Jan 2013
Matthies A Suarez A Karbach L Isamailly S Henckel J Skinner J Noble P Hart A
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Introduction. Edge loading is a common wear mechanism in Metal-on-Metal (MOM) hip resurfacing and is associated with higher wear rates and the incidence of pseudotumour. The purpose of this study was to develop a method to investigate the contributions of patient, surgical and implant design variables on the risk of edge loading. Method. We created a mathematical model to calculate the distance from the head-cup contact patch to the rim of the cup and used this to investigate the effect of component position, specific design features and patient activity on the risk of edge loading. We then used this method to calculate the contact patch to rim distance (CPRD) for 160 patients having undergone revision of their MOM hip resurfacing in order to identify any possible associations. Results. We identified several variables that reduce the CPRD and increase the risk of edge loading, including; increased cup anteversion and inclination, activities involving increased hip flexion, reduced clearance, reduced hip diameter and reduced cup arc angle. We also determined the threshold cup orientation for edge loading for five resurfacing designs (Figure 1). In patients with failed MOM hip resurfacings, there was a significant correlation between CPRD and both component wear rates (Figure 2) and blood metal ion levels (all p < 0.005). The ASR was associated with increased wear, reduced CPRD, and increased prevalence of edge loading (all p < 0.05). Conclusions. Edge loading is common and difficult to avoid in MOM hip resurfacing. Whilst some designs, such as the ASR, are more susceptible to edge loading, all are unforgiving of suboptimal cup position. Furthermore, common activities involving flexion of the hip result in edge loading even in patients with a well-positioned cup


The Journal of Bone & Joint Surgery British Volume
Vol. 94-B, Issue 7 | Pages 901 - 907
1 Jul 2012
Esposito CI Walter WL Roques A Tuke MA Zicat BA Walsh WR Walter WK

We analysed 54 alumina ceramic-on-ceramic bearings from total hip replacements retrieved at one centre after a mean duration of 3.5 years (0.2 to 10.6) in situ. These implants were obtained from 54 patients (16 men and 38 women) with a mean age of 67 years (33 to 88) who underwent revision for a variety of reasons. Posterior edge loading was found in the majority of these retrievals (32 out of 54). Anterosuperior edge loading occurred less often but produced a higher rate of wear. Stripe wear on the femoral heads had a median volumetric wear rate of 0.2 mm. 3. /year (0 to 7.2). The wear volume on the femoral heads corresponded to the width of edge wear on the matching liner. Anteversion of the acetabular component was found to be a more important determinant than inclination for wear in ceramic bearings. Posterior edge loading may be considered to be a normal occurrence in ceramic-on-ceramic bearings, with minimal clinical consequences. Edge loading should be defined as either anterosuperior or posterior, as each edge loading mechanism may result in different clinical implications


Orthopaedic Proceedings
Vol. 105-B, Issue SUPP_9 | Pages 24 - 24
17 Apr 2023
Cooper N Etchels L Lancaster-Jones O Williams S Wilcox R
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Non-optimal clinical alignment of components in total hip replacements (THRs) may lead to edge loading of the acetabular cup liner. This has the potential to cause changes to the liner rim not accounted for in standard wear models. A greater understanding of the material behaviours could be beneficial to design and surgical guidance for THR devices. The aim of this research was to combine finite element (FE) modelling and experimental simulation with microstructural assessment to examine material behaviour changes during edge loading. A dynamic deformable FE model, matching the experimental conditions, was created to simulate the stress strain environment within liners. Five liners were tested for 4Mc (million cycles) of standard loading (ISO14242:1) followed by 3Mc of edge loading with dynamic separation (ISO14242:4) in a hip simulator. Microstructural measurements by Raman spectroscopy were taken at unloaded and highly loaded rim locations informed by FE results. Gravimetric and geometric measurements were taken every 1Mc cycles. Under edge loading, peak Mises stress and plastic deformation occur below the surface of the rim during heel strike. After 7Mc, microstructural analysis determined edge loaded regions had an increased crystalline mass fraction compared to unloaded regions (p<0.05). Gravimetric wear rates of 12.5mm. 3. /Mc and 22.3mm. 3. /Mc were measured for standard and edge loading respectively. A liner penetration of 0.37mm was measured after 7Mc. Edge loading led to an increase in gravimetric wear rate indicating a different wear mechanism is occurring. FE and Raman results suggest that changes to material behaviour at the rim could be possible. These methods will now be used to assess more liners and over a larger number of cycles. They have potential to explore the impact of edge loading on different surgical and patient variables


Orthopaedic Proceedings
Vol. 105-B, Issue SUPP_8 | Pages 57 - 57
11 Apr 2023
Etchels L Wang L Thompson J Wilcox R Jones A
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Variations in component positioning of total hip replacements can lead to edge loading of the liner, and potentially affect device longevity. These effects are evaluated using ISO 14242:4 edge loading test results in a dynamic system. Mediolateral translation of one of the components during testing is caused by a compressed spring, and therefore the kinematics will depend on the spring stiffness and damping coefficient, and the mass of the translating component and fixture. This study aims to describe the sensitivity of the liner plastic strain to these variables, to better understand how tests using different simulator designs might produce different amounts of liner rim deformation. A dynamic explicit deformable finite element model with 36mm Pinnacle metal-on-polyethylene bearing geometry (DePuy Synthes, Leeds, UK) was used with material properties for conventional UHMWPE. Setup was 65° clinical inclination, 4mm mismatch, 70N swing phase load, and 100N/mm spring. Fixture mass was varied from 0.5-5kg, spring damping coefficient was varied from 0-2Ns/mm. They were changed independently, and in combination. Maximum separation values were relatively insensitive to changes in the mass, damping coefficient, or both. The sensitivity of peak plastic strain, to this range of inputs, was similar to changing the swing phase load from 70N to approximately 150N – 200N. Increasing the fixture mass and/or damping coefficient increased the peak plastic strain, with values from 0.15-0.19. Liner plastic deformation was sensitive to the spring damping and fixture mass, which may explain some of the differences in fatigue and deformation results in UHMWPE liners tested on different machines or with modified fixtures. These values should be described when reporting the results of ISO14242:4 testing. Acknowledgements. Funded by EPSRC grant EP/N02480X/1; CAD supplied by DePuy Synthes


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 60 - 60
1 Mar 2017
Lancaster-Jones OO Al-Hajjar M Williams S Jennings L Thompson J Isaac G Fisher J
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Introduction and Aims. Clinically many factors such as variations in surgical positioning, and patients' anatomy and biomechanics can affect the occurrence and severity of edge loading which may have detrimental effect on the wear and durability of the implant. Assessing wear of hundreds of combinations of conditions would be impractical, so a preclinical testing approach was followed where the occurrence and severity of edge loading can be determined using short biomechanical tests. Then, selected conditions can be chosen under which the wear can be determined. If a wear correlation with the magnitude of dynamic separation or the severity of edge loading can be shown, then an informed decision can be made based upon the biomechanical results to only select important variables under which the tribological performance of the implant can be assessed. The aim of this study was to determine the relationship between the wear of ceramic-on-ceramic bearings and the (1) magnitude of dynamic separation, (2) the maximum force reached during edge loading and (3) the severity of edge loading resulting from component translational mismatch between the head and cup centres. Methods. The Leeds II hip joint simulator with a standard walking cycle and 36mm diameter ceramic-on-ceramic bearings (BIOLOX. ®. delta, DePuy Synthes Joint Reconstruction, Leeds, UK.) were used. The study was in two parts. Part one: a biomechanical study where the dynamic separation, the maximum load during edge loading, and the duration of edge loading alongside the magnitude of forces under edge loading (severity of edge loading) were assessed. Part two; a wear study where the wear rates of the bearing surfaces were assessed under a series of input conditions. These input testing conditions included inclining the acetabular cups at 45° and 65° cup inclination angle (in-vivo equivalent), with 2, 3, and 4mm medial-lateral component mismatch between the centres of the head and the cup. This equated to six conditions being assessed, each with three repeats for the biomechanical test, and six repeats completed for the wear study. The severity of edge loading was assessed as described in Equation 1. Severity of Edge Loading = ∫. t. t0. F(x) dx + ∫. t. t0. F(y) dy … Equation 1,. where F(x) is the axial load, F(y) is the medial-lateral load and t-t0 is the duration of edge loading. The wear of the ceramic bearings were determined using gravimetric analysis (XP205, Mettler Toledo, UK). Results. The wear rates of ceramic-on-ceramic bearings increased as the magnitude of dynamic separation (Figure 1), the maximum load at the rim during edge loading (Figure 2), and the severity of edge loading (Figure 3) increased. The magnitude of dynamic separation was found to have the highest correlation to the wear rate under the conditions tested in this study (R. 2. =0.94). Conclusions. A preclinical testing approach has been developed to understand the occurrence and severity of edge loading associated with variation of component positioning. A good correlation was found between the wear rates obtained for ceramic-on-ceramic bearings and the magnitude of parameters obtained under edge loading during a short-term biomechanical study. For figures/tables, please contact authors directly.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 13 - 13
1 Feb 2017
Ali M Al-Hajjar M Thompson J Isaac G Jennings L Fisher J
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Introduction. Variations in component position can lead to dynamic separation and edge loading conditions. In vitro methods have been developed to simulate edge loading conditions and replicate stripe wear, increased wear rate, and bimodal wear debris size distribution, as observed clinically [1, 2]. The aim of this study was to determine the effects of translational and rotational positioning on the occurrence of dynamic separation and severity of edge loading, and then investigate the wear rates under the most severe separation and edge loading conditions on an electromechanical hip joint simulator. Materials and Methods. A hip joint simulator (ProSim EM13, Simulation Solutions, UK) was set up with 36mm diameter ceramic-on-ceramic (BIOLOX®delta, PINNACLE®, DePuy Synthes, UK) hip replacements. Three axes of rotation conditions (ISO 14242-1 [3]) was applied to the femoral head. This study was in two parts. I) A biomechanical test was carried out at 45° (n=3) and 65° (n=3) cup inclination angles with 1, 2, 3 and 4 (mm) medial-lateral translational mismatch between the centres of the head and cup. The amount of dynamic separation displacement between the head and cup was measured using a position sensor. The severity of edge loading was determined from the area under the axial force and medial-lateral force outputs during the time of separation [4]. II) A wear test was carried out at 45° (n=6) and 65° (n=6) cup inclination angles for three million cycles with translational mismatch of 4mm between the head and cup. The lubricant used was diluted new-born calf serum (25% v/v). Volumetric wear measurements were undertaken at one million cycle intervals and mean wear rates were calculated with 95% confidence limits. Statistical analysis was carried out using ANOVA and a t-test with significance levels taken at p<0.05. Results. Dynamic separation increased significantly with 3mm (p<0.01) and 4mm (p<0.01) translational mismatch at a 45° cup inclination angle (Figure 1). At 65° the separation increased significantly as the translational mismatch increased from 1mm to 4mm (p<0.01). The most severe edge loading conditions occurred at a 65° cup inclination angle with 4mm of translational mismatch (p<0.01, Figure 2). Mean wear rates were greater at a 65° cup inclination angle compared with a 45° cup inclination angle (p<0.01, Figure 3). Conclusion. Different levels of rotational and translational mismatch affected the separation between the head and cup during gait. Higher levels of translational mismatch and a steeper cup inclination angle may lead to more severe edge loading conditions and increased wear of ceramic-on-ceramic bearings in vivo. A new preclinical testing approach was developed to study the effects of edge loading due to variations in rotational and translational surgical positioning under ISO loading and angular displacement conditions. The first stage comprised of biomechanical tests to determine the occurrence and severity of edge loading in a range of component positions. The second stage investigated the tribological performance of the bearing surface under the worst case edge loading conditions


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 12 - 12
1 Feb 2017
Ali M Al-Hajjar M Jennings L Fisher J
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Introduction. Edge loading of hip replacements may result in plastic deformation, creep and wear at the rim of the cup and potentially fatigue failure. Variations in component positioning can lead to dynamic separation and edge loading [1]. The aim of this study was firstly to investigate the effects of translational and rotational positioning on the dynamic separation and severity of edge loading, and secondly to determine the wear rates of metal-on-polyethylene bearings under the more severe separation and edge loading conditions. Materials and Methods. A hip joint simulator (ProSim EM13, Simulation Solutions, UK) was set up with 36mm diameter metal-on-polyethylene hip replacements (Marathon™, DePuy Synthes Joint Reconstruction, Leeds, UK). This study was in two parts. I) A biomechanical test was carried out at 45° (n=3) and 65° (n=3) cup inclination angles with 1, 2, 3 and 4 (mm) medial-lateral translational mismatch between the head and cup centres. The severity of edge loading was calculated from the area under the axial force and medial-lateral force outputs during the time of separation when the load was acting on the edge of the cup [2]. II) For two conditions (two million cycles), the head and cup were concentric for cups inclined equivalent clinically to 45° (n=3) and 65° (n=3). For two further conditions (three million cycles), 4mm medial-lateral translational mismatch between centres was applied for cups inclined equivalent clinically to 45° (n=6) and 65° (n=6). Volumetric wear measurements were undertaken at one million cycle intervals. The lubricant was diluted new-born calf serum (25% v/v). Plastic deformation and wear were determined using a coordinate measurement machine. Mean values were calculated with 95% confidence limits. Statistical analysis was carried out using ANOVA and a t-test with significance levels taken at p<0.05. Results. The largest dynamic separation measured was at a 65° cup inclination angle with 4mm translational mismatch (Figure 1). At 1mm and 2mm of translational mismatch there was insignificant or no edge loading due to dynamic separation. The most severe edge loading conditions occurred at 4mm of translational mismatch at 45° and 65° inclination angles (p<0.01, Figure 2). The wear rates under standard concentric conditions were 12.9±3.8 and 15.4±5.0 mm. 3. /million cycles for cups inclined at 45° and 65° respectively. Higher wear rates were observed under 4mm of translational mismatch at 45° (21.5±5.5mm. 3. /million cycles, p<0.01) and 65° (23.0±5.7mm. 3. /million cycles, p<0.01) cup inclination angles. The mean maximum penetration depth at the edge of the cup at three million cycles was 0.10±0.05mm and 0.28±0.04mm at 45° and 65° cup inclination angles respectively (p<0.01), indicating substantial plastic deformation due to edge loading (Figure 3). Conclusion. Surgical positioning is important for long term clinical success of hip joint implants. A method has been developed to study the effects of rotational and translational positioning of metal-on-polyethylene bearings. Severe edge loading increased the wear and deformation of polyethylene liners at the rim. Minimising the occurrence and severity of edge loading and reducing the dynamic separation in vivo may reduce revision rates associated with polyethylene bearings


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 61 - 61
1 Mar 2017
Lancaster-Jones OO Al-Hajjar M Williams S Jennings L Thompson J Isaac G Fisher J
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Introduction and Aims. There are many variables that can affect the occurrence and severity of edge loading in hip replacement. A translational mismatch between the centres of rotation of the head and cup may lead to dynamic separation, causing edge loading and increased wear. Combining a steep inclination angle with such translational mismatch in the medial-lateral axis caused a larger magnitude of separation and increased severity of edge loading. Previous studies have shown variation in the hip Swing Phase Load (SPL) during gait between different patients. The aim of this study was to apply a translational mismatch and determine the effect of varying the SPL on the occurrence and severity of edge loading under different cup inclination angles in a hip joint simulator. Methods. The Leeds II hip joint simulator with a standard gait cycle and 36mm diameter ceramic-on-ceramic bearings (BIOLOX. ®. delta) were used in this study. The study was in two stages; [1] a biomechanical study where the magnitude of dynamic separation, the duration of edge loading and the magnitude of force under edge loading (severity) were assessed under variations in component positioning and SPLs. [2] A wear study to assess edge loading with selected input conditions. For the biomechanical study, a combination of four mismatches, three cup inclination angles, and eight SPLs (Table 1) were investigated. For the wear study, three SPL conditions were selected with one cup angle and one mismatch (Table 1). Three million cycles were completed under each condition. Mean wear rates and 95% confidence limits were determined and statistical analysis (one way ANOVA) completed (significance taken at p<0.05). Table 1: Study matrix. Results. For any given translational mismatch or cup inclination angle, increasing the SPL from 50N to 450N resulted in a decrease in the magnitude of dynamic separation (Figures 1 and 2). In some scenarios when the mismatch between the centres of rotation was low and the SPL was high, no separation was observed. Under 150N SPL, the severity of edge loading was similar to that determined for the 50N SPL conditions although the magnitude of dynamic separation was lower. Higher wear rates were found for the 70N and 150N compared to 300N SPL (Figure 3). No significant difference was found between wear rate under the SPLs of 70N and 150N (p=0.05), but significant differences were found between the wear rates under 150N and 300N SPL and between 70N and 300N SPL (p<0.01 and p<0.01 respectively). Conclusion. The SPL contributed to the resistance of separation between the head and the cup, hence a lower dynamic separation was measured under higher SPL. The wear study demonstrated that edge loading was present even under a higher SPL. For figures/tables, please contact authors directly.


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_6 | Pages 35 - 35
1 Apr 2018
Al-Hajjar M Lancaster-Jones OO Ali M Jennings L Williams S Fisher J
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Introduction and Aims. There are many surgical, implant design and patient factors that should be considered in preclinical testing of hip replacement which are not being considered in current standards. The aim of this study was to develop a preclinical testing method that consider surgical positioning, implant design and patient factors and predict the occurrence and severity of edge loading under the combination of such conditions. Then, assess the safety and reliability of the implant by predicting the wear, deformation and damage of the implant bearings under worst case conditions. Methods. Ceramic-on-ceramic (CoC, 36mm, BIOLOX. ®. delta, Pinnacle. ®. , DePuy Synthes, UK) and metal-on polyethylene (MoP, 36mm, Marathon®, Pinnacle. ®. , DePuy Synthes, UK) bearings were used for this study on multi-station multi-axis hip joint simulators. Two factors were varied, cup inclination angles (45° and 65°) and translational mismatch between the femoral head and acetabular cup (0, 2, 3 and 4 (mm)). Under each condition for both CoC and MoP bearings, three million cycles of gait cycle testing were completed with wear, deformation and/or damage measurements completed at one million cycle intervals. Other outputs of the study were the level of dynamic separation between the femoral head and acetabular cup during gait, the maximum force at the rim during edge loading when the head was sliding back to the cup confinement. Means and 95% confidence limits were determined and statistical analysis were done using one way ANOVA with significance taken at p<0.05. Results. As the level of mismatch and the cup inclination angle increased, the magnitude of dynamic separation and the force at the rim increased. The level of dynamic separation and the force on the rim correlated with the wear of CoC bearings (R= 0.96). For polyethylene, steeper inclination angle did not significantly increase the wear (p>0.05) however, edge loading under 4mm translational mismatch and steep cup inclination angle did (p<0.01). The combined wear and deformation of the polyethylene liners at the rim increased under larger levels of dynamic separation. Conclusions. The magnitude of dynamic separation and force at the rim were predictive of the severity of edge loading. These parameters can be measured using short term testing (500 cycles). This will determine the effect of variations in surgical positioning, implant design and patient factors on the occurrence and severity of edge loading. Then, the wear, deformation and/or damage on hip replacement bearings can be determined using longer term simulator testing under selected conditions. The short term tests do not only help identify worst case scenarios but may identify the boundary of surgical position under which the implants performance may be considered acceptable. A new approach for preclinical testing of hip replacement was developed:. Stage 1: Short biomechanical tests. : assess the occurrence and severity of edge loading conditions where the outputs are:. Magnitude of medial-lateral dynamic separation. Maximum force under edge loading. Stage 2: Wear assessment. : assess the tribological performance of hip replacement under selected conditions where the outputs are:. Wear rates. Deformation and/or damage on the bearing surface


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_6 | Pages 32 - 32
1 May 2019
Palit A King R Gu Y Pierrepont J Hart Z Elliott M Williams M
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Background. It is not always clear why some patients experience recurrent dislocation following total hip arthroplasty (THA). In order to plan appropriate revision surgery for such patients, however, it is important to understand the specific biomechanical basis for the dislocation. We have developed a novel method to analyse the biomechanical profile of the THA, specifically to identify edge loading and prosthetic impingement, taking into account spinopelvic mobility. In this study we compare the results of this analysis in THA patients with and without recurrent dislocation. Methods. Post-operative CT scans and lateral standing and seated radiographs of 40 THA patients were performed, 20 of whom had experienced postoperative dislocation. The changes in pelvic and femoral positions on the lateral radiographs were measured between the standing and seated positions, and a 3D digital model was then generated to simulate the movement of the hip when rising from a chair for each patient. The path of the joint reaction force (JRF) across the acetabular bearing surface and the motion of the femoral neck relative to the acetabular margin were then calculated for this “sit-to-stand” movement, in order to identify where there was risk of edge loading or prosthetic impingement. Results. For every patient it was possible to model the path of the JRF and the femoral neck relative to the acetabular component. The analysis predicted either edge loading or prosthetic impingement in significantly more patients in the “dislocating” group compared to the “non-dislocating” group (figure 1). Conclusions. This method of biomechanical simulation may be able to identify edge loading and / or prosthetic impingement in THA patients who have experienced recurrent dislocation. This may be helpful in planning appropriate revision surgery. For any figures or tables, please contact the authors directly


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XLI | Pages 131 - 131
1 Sep 2012
Walter W Esposito C Roques A Zicat B Walter W Walsh W
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Edge loading commonly occurs in all bearings in hip arthroplasty. The aim of this study compares metal bearings with edge loading to alumina bearings with edge loading and to metal bearings without edge loading. Seventeen failed large diameter metal-on-metal hip bearings (8 total hips, 9 resurfacings) were compared to 55 failed alumina-on-alumina bearings collected from 1998 to 2010. The surface topography of the femoral heads was measured using a chromatically encoded confocal measurement machine (Artificial Hip Profiler, RedLux Ltd.). The median time to revision for the metal hip bearings and the alumina hip bearings was 2.7 years. Forty-six out of 55 (84%) alumina bearings and 9 out 17 (53%) metal bearings had edge loading wear (p<0.01). The average volumetric wear rate for metal femoral heads was 7.87 mm3/yr (median 0.25 mm3/yr) and for alumina heads was 0.78 mm3/yr (median 0.18 mm3/yr) (p=0.02). The average volumetric wear rate for metal heads with edge loading was 16.51 mm3/yr (median 1.77 mm3/yr) and for metal heads without edge loading was 0.19 mm3/yr (median 0 mm3/yr) (p=0.1). There was a significant difference in gender, with a higher ratio of females in the alumina group than the metal group (p=0.02). Large diameter metal femoral heads with edge loading have a higher wear rate than smaller alumina heads with edge loading. Metal-on-metal bearings have low wear when edge loading does not occur


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 59 - 59
1 Mar 2013
Esposito C Roques A Tuke M Zicat B Walter WK Walsh W Walter WL
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Introduction. Edge loading commonly occurs in all bearings in hip arthroplasty. Edge loading wear can occur in these bearings when the biomechanical loading axis reaches the edge and the femoral head loads the edge of the cup producing wear damage on both the head and cup edge. When the biomechanical loading axis passes through the polished articulating surface of the acetabular component and does not reach the edge, the center of the head and the center of the cup are concentric. The resulting wear known as concentric wear is low in metal-on-metal (MOM) bearings, and is negligible in ceramic-on-ceramic (COC) bearings. Edge loading is well defined in COC hip bearings. However, edge loading is difficult to identify in MOM bearings, since the metal bearing surfaces do not show wear patterns macroscopically. The aims of this study are to compare edge loading wear rates in COC and MOM bearings, and to relate edge loading to clinical complications. Materials and Methods. Twenty-nine failed large diameter metal-on-metal hip bearings (17 total hips, 12 resurfacings) were compared to 54 failed alumina-on-alumina bearings collected from 1998 to 2011. Most COC bearings were revised for aseptic loosening or periprosthetic bone fracture, while most MOM bearings were revised for pain, soft tissue reactions or impingement. The median time to revision was 3.2 years for the metal hip bearings and 3.5 years for alumina hip bearings. The surface topography of the femoral heads was measured using a RedLux AHP (Artificial Hip Profiler, RedLux Ltd, Southampton, UK). Results. Forty-five out of fifty-four bearings (83%) alumina bearings and 15 out 29 (52%) metal bearings had edge loading wear (p<0.01). There was no difference in the median volumetric wear rates, which were 0.25 mm. 3. /yr for metal femoral heads and 0.18 mm. 3. /yr for alumina heads (means 7.87 mm. 3. /yr and 0.78 mm. 3. /yr respectively). The median volumetric wear rate was 1.77 mm. 3. /yr (mean 16.51 mm. 3. /yr) for metal heads with edge loading and 0.01 mm. 3. /yr (mean 0.19 mm. 3. /yr) for metal heads without edge loading (p=0.1). Conclusions. The median wear rates for COC and MOM bearings were the same, however MOM bearings have the potential for much higher wear rates when edge loading occurs. Most of the reasons for revision of MOM bearings were related to a biological response to the wear debris. Therefore, it may be the reactivity of the wear debris, and not the wear rate that is an important determinant for the survivorship of MOM bearings


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_2 | Pages 77 - 77
1 Jan 2016
Al-Hajjar M Williams S Jennings L Thompson J Isaac G Ingham E Fisher J
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Introduction. Increased wear rates [1, 2] and acetabular rim fracture [3] of hip replacement bearings reported clinically have been associated with edge loading, which could occur due to rotational and/or translational mal-positioning [4]. Surgical mal-positioning can lead to dynamic microseparation mechanisms resulting in edge loading conditions. In vitro microseparation conditions have replicated stripe wear and the bi-modal wear debris distribution observed clinically [5, 6]. The aim of this study was to investigate the effect of steep cup inclination, representing rotational mal-positioning, on the magnitude of dynamic microseparation, severity of edge loading, and the resulting wear rate of a ceramic-on-ceramic bearing, under surgical translational mal-positioning conditions. Materials and Methods. Ceramic-on-ceramic bearings where the ceramic liner was inserted into a titanium alloy cup (BIOLOX® delta and Pinnacle® respectively, DePuy Synthes, UK) were tested on the six-station Leeds II hip simulator. The first test was run with the cups inclined at an angle equivalent, clinically, to 45° (n=6) and the second test was run with the cups inclined at an angle equivalent, clinically, to 65° (n=6). A standard gait cycle was run. A fixed surgical translational mal-positioning of 4mm between the centres of rotations of the head and the cup in the medial/lateral axis was applied on all stations. Both tests ran for three million cycles each. The lubricant used was 25% new-born calf serum. Wear was assessed gravimetrically using a microbalance (XP205, Mettler Toledo, UK) and geometrically using a coordinate measuring machine (CMM, Legex 322, Mitutoyo, UK). Statistical analysis was done using one way ANOVA with significance taken at p<0.05. Results. The magnitude of dynamic microseparation was significantly (p<0.01) higher when the inclination angle of the cup was steeper (Figure 1) under the same level of translational mal-positioning of 4mm. This has resulted in significantly (p<0.01) higher wear rates of 1.01mm. 3. /million cycles for the steep cup inclination group of 65° compared to 0.32mm. 3. /million cycles for the 45° inclined cups group (Figure 2). Furthermore, the penetration on the femoral heads was significantly (p<0.01) higher for the steep cup inclination angle group with a mean (±95% confidence limit) penetration of 33±6µm under the 65° cup inclination angle condition and 15±3µm under the 45° cup inclination angle condition (Figure 3). Discussion and Conclusion. This study showed that cup inclination angle affects the magnitude of dynamic microseparation for a given surgical translational mal-position, thus leading to severe edge loading and increased wear rates with increased cup inclination angles. The occurrence and severity of the resulting edge loading causing increased wear in hip bearings will depend on the combinations of surgical variations, such as steep inclination angle, excessive version angle, medialised cups, head offset deficiencies, stem subsidence, and joint laxity. Future work will include studying the effect of these variables on the level of dynamic microseparation, severity of edge loading, the offset frictional torque and level of resulting wear


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_6 | Pages 18 - 18
1 Mar 2017
Stratton-Powell A Tipper J Williams S Redmond A Brockett C
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Introduction. Total ankle replacement (TAR) is less successful than other joint replacements with a 77% survivorship at 10 years. Predominant indications for revision include: Insert dislocation, soft tissue impingement and pain/stiffness. Insert edge-loading may be both a product and cause of these indications and was reported to affect 22% of patients with the, now withdrawn from market, Ankle Evolutive System (AES) TAR (Transysteme, Nimes, France). Compressive forces up to seven times body weight over a relatively small contact area (∼6.0 to 9.2 cm. 2. ), in combination with multi-directional motion potentially causes significant polyethylene wear and deformation in mobile-bearing TAR designs. Direct methods of measuring component volume (e.g. pycnometer) use Archimedes' principle but cannot identify spatial changes in volume or form indicative of wear/deformation. Quantitative methods for surface analysis bridge this limitation and may advance methods for analysing the edge loading phenomena in TAR. Aim. Determine the frequency of edge loading in a cohort of explanted total ankle replacements and compare the quantitative surface characteristics using a novel explant analysis method. Methods. Thirty-two AES TAR devices were implanted and retrieved by the same surgeon (UK Health Research Authority approval: 09/H1307/60). Mean implantation time was 7.8 years (1.5 to 12.1 range). Pain and/or loosening were the primary indications for revision. An Alicona Infinite microscope measured the entire superior surface of each insert (10× mag; 1.76µm lateral resolution). Abbott-Firestone curves were produced per insert to quantify the deviation of the insert surface from flat. Peak material volume (Vmp), core material volume (Vmc), core void volume (Vvc) and dale void volume (Vvv) were measured. Edge loading was identified visually by a depressed area in the insert surface indicative of articulation with the edge of the tibial component. Inserts were identified as either edge-loaded or not edge-loaded and the above analyses compared. Results. Seventeen inserts (53%) showed edge loading. Peak material volume (Vmp) was significantly increased for the edge loaded inserts 5.64 ± 5.42µm compared to the normal inserts 1.29 ± 0.954µm (Independent T-Test, P=0.005). No difference was found for the other volume parameters (Figure 2). A progressive change in insert form, beginning at the edges of the superior insert surface, was evident (Figure 1). Machining marks identified at the centre of several components supported this observation. Discussion. Insert edge loading affected 53% of TAR explants. The volume parameters showed a statistically significant inflection of material at the inserts' edge for the affected ankles. Spatial changes to insert form progressed over time in-vivo. Machining marks at the centre of several inserts remained which indicated the deformation/wear process commenced at the periphery of the insert. Normal ranges of volume change/redistribution are not established for TAR devices and the implications of insert form change are not yet understood. However, edge-loaded components composed over half of this cohort, which reflects the conflict between design simplicity and kinematic complexity. For any figures or tables, please contact authors directly (see Info & Metrics tab above).


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_IV | Pages 534 - 534
1 Nov 2011
Sariali E Stewart T Jin Z Fisher J
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Purpose of the study: Ceramic-on-ceramic THA explants exhibit a higher wear rate than that predicted by classical simulators. This appears to be related to edge loading, which could perhaps be reproducible in vitro by creating a microseparation between the two components. The purpose of this study was to evaluate this coefficient of friction for ceramic-on-ceramic THA with edge loading. This should enable prediction of wear in the event of microseparation. Material and methods: Three 32mm alumina inserts (Biolox Forte Ceramtec. ®. ) were tested on a friction simulatior (Prosim. ®. ). The cup was positioned vertically (75° inclination) to reproduce edge loading. The metal-back and the acetabular insert were sectioned to avoid impingement between the neck and cup. Contact was imposed along the border of the cup, then perpendicularly to it. The tests were performed under lubrication conditions (25% bovine serum). In order to simulate severe contact pressures, the tests were also conducted with a third body inserted between the head and the edge of the cup. To obtain reference values of the centred regimen, tests were first run with identical components positioned horizontally. Results: Edge loading was achieved for cups inclined at 75°. The coefficient of friction was 0.02±0.001 under centred conditions. For edge loading conditions, the coefficient of friction was significantly increased, to a mean 0.09±0.00 for movement along the acetabular border and 0.034±0.001 for movement perpendicular to the border. Squeaking occurred for 15 s when the third body was introduced, corresponding to a coefficient of friction 15-fold higher (0.32±0.003) than under ideal conditions. Discussion: For the first time, the coefficient of friction of edge loading was determined under conditions of lubrication. The friction coefficient of ceramic-on-ceramic THA was greater for a very vertical cup, but remained (0.1) equivalent to the metal-on-metal coefficient under optimal conditions. When a third body was introduced, transient squeaking occurred with a very high coefficient of friction. Conclusion: Implantation of cups with a high abduction angle induces edge loading and an increased coefficient of friction, and should be avoided


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XVIII | Pages 50 - 50
1 May 2012
Underwood RJ Cann PM Skinner J Hart A
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SUMMARY. The relationship between component position, wear rate and edge loading was investigated for 115 explanted current generation Metal-on-Metal (MoM) hips. Edge wear was detected in: 63% of all hips; and 48% of those with cups positioned within Lewinnek's box. BACKGROUND. The link between steeply inclined cups (>55 degrees) and edge loading is known for all common hip bearing couples. Edge loading is associated with high rates of wear, and has been linked to premature failure of hips. METHODS. The wear of failed hip joints was measured using a Taylor Hobson Talyrond 365. Edge loading was identified when the depth of the wear scar was maximum at the rim of the cup. The position of the cups was measured from plain radiographs or 3D CT. RESULTS. A total of 115 retrieved hips were available with position and wear analysis. The median age of patients was 58 years (25 – 87) and the median time before revision was 38 months (4 – 121). All hips were measured for inclination and 78 were measured for version. The median (range) of cup inclination was 51 degrees (15 – 82), and cup version was 18.5 degrees (-47 – 61). 63% of cups were found to be edge loaded. The median wear rate of the edge loaded cups was 12 μm per year compared to 1.88 μm per year for non-edge loaded cups. Edge loading was found in all components with an inclination steeper than 60°. Edge loading was found at inclination angles as low as 30°. 23 cups were placed within Lewinnek's safe zone: inclination of 40 ± 10degrees, and version of 15 ± 10 degrees. However, 11 of these “well positioned” components were edge loaded. Of the edge loaded components in Lewinnek's box, none had an inclination less than 40 degrees. CONCLUSIONS. Edge loading occurred at cup inclination angles lower than previously reported. It is believed that edge wear is related to the contact patch between head and cup, overlapping the edge of the cup, causing disruption to the lubrication regime and increased contact pressures at the edge of the cup. Work is progressing to calculate the size of contact patch for the explanted hips and position in the cup


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 26 - 26
1 Dec 2013
Karbach L Matthies A Ismaily S Gold J Hart A Chan N Noble P
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Introduction:. A disturbing prevalence of painful inflammatory reactions has been reported in metal-on-metal (MoM) hip resurfacing arthroplasty. A contributing factor is localized loading of the acetabular shell leading to “edge wear” which is often seen after precise measurement of the bearing surfaces of retrieved components. Factors contributing to edge wear include adverse cup orientation leading to proximity (<10 mm) of the hip reaction force to the edge of the acetabular component. As this phenomenon is a function of implant positioning and patient posture, this study was performed to investigate the occurrence of edge loading during different functional activities as a function of cup inclination and version. Methods:. We developed a computer model of the hip joint through reconstruction of CT scans of a proto-typical pelvis and femur and virtually implanting a hip resurfacing prosthesis in an ideal position. Using this model, we examined the relationship between the resultant hip force vector and the edge of the acetabular shell during walking, stair ascent and descent, and getting in and out of a chair. Load data was derived from 5 THR patients implanted with instrumented hip prostheses (Bergmann et al). We calculated the distance from the edge of the shell to the point of intersection of the load vector and the bearing surface for cup orientations ranging from 40 to 70 degrees of inclination, and 0 to 40 degrees of anteversion. Results:. Previous studies have shown that wear of MOM bearings becomes significantly elevated once the load vector comes within 10 mm of the edge of the acetabular cup. Our simulations demonstrated that normal gait, stair climbing and stair descent do not generate edge loading unless the shell was oriented in 70° of inclination and 20° of anteversion. Conversely, edge loading was predicted during sit-to-stand and stand-to-sit activities for every orientation of the implanted components, including values within the “safe zone” (Figure 1). Cup anteversion was not a consistent predictor of edge loading during gait, stair climbing or stair descent, but did affect the distance to the edge of the cup in sit-to-stand and stand-to-sit activities. Conclusions:. We demonstrated that normal gait, stair-climbing and stair descent do not appear to explain the edge wear seen in many of the retrieved resurfacing components. Edge loading does occur during sit to stand and stand to sit activities in virtually any cup orientation and is postulated as the missing factor explaining component wear. In our work we have effectively demonstrated that, in the absence of other confounding factors, edge loading and pseudotumor formation can happen in even the “safe” acetabular orientations. We propose this as a new way to understand the forces upon the components following HRA


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_4 | Pages 78 - 78
1 Feb 2017
Koch C Esposito C O'Dea E Bates M Wright T Padgett D
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Introduction. Robotically-assisted unicondylar knee arthroplasty (UKA) is intended to improve the precision with which the components are implanted, but the impact of alignment using this technique on subsequent polyethylene surface damage has not been determined. Therefore, we examined retrieved ultra-high-molecular-weight polyethylene UKA tibial inserts from patients who had either robotic-assisted UKA or UKA performed using conventional manual techniques and compared differences in polyethylene damage with differences in implant component alignment between the two groups. We aimed to answer the following questions: (1) Does robotic guidance improve UKA component position compared to manually implanted UKA? (2) Is polyethylene damage or edge loading less severe in patients who had robotically aligned UKA components? (3) Is polyethylene damage or edge loading less severe in patients with properly aligned UKA components?. Methods. We collected 13 medial compartment, non-conforming, fixed bearing, polyethylene tibial inserts that had been implanted using a passive robotic-arm system and 21 similarly designed medial inserts that had been manually implanted using a conventional surgical technique. Pre-revision radiographs were used to determine the coronal and sagittal alignment of the tibial components. Retrieval analysis of the tibial articular surfaces included damage mapping and 3D laser scanning to determine the extent of polyethylene damage and whether damage was consistent with edge loading of the surface by the opposing femoral component. Results. Though the individual planar alignments did not differ between the two groups, overall 69% of the 13 robotically aligned components were well-positioned in both the coronal and sagittal planes, as opposed to only 18% of the manually aligned tibial components (Fig.1). Robotically aligned inserts had significantly less pitting, burnishing, and deformation than manually aligned inserts, and the maximum surface deviations (wear and deformation) were significantly smaller, though these differences could be explained by a longer length of implantation for the manually aligned inserts. Interestingly, no difference was found in the incidence of edge loading between the robotically aligned and manually aligned groups. When comparing polyethylene damage on the basis of alignment rather than surgical technique, neither the polyethylene damage nor surface deviation was different, aside from more burnishing and deformation in mal-positioned components and greater deviation in components mal-positioned in the sagittal plane. Conclusions. Static radiographic alignment measurements were not useful in predicting the wear patterns that the tibial inserts experienced while implanted, suggesting that other factors, such as the patient's functional kinematics, influence the mechanical burden placed on the polyethylene articular surfaces (Fig. 2)


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 285 - 285
1 Mar 2013
Karbach L Matthies A Ismaily S Gold J Hart A Noble P
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Introduction. A disturbing prevalence of short-term failures of metal-on-metal (MoM) hip resurfacings has been reported by joint registries. These cases have been primarily due to painful inflammatory reactions and, in extreme cases, formation of pseudotumors within periarticular soft-tissues. The likely cause is localized loading of the acetabular shell leading to “edge wear” which is often seen after precise measurement of the bearing surfaces of retrieved components. Factors contributing to edge wear of metal-on-metal arthroplasties are thought to include adverse cup orientation, patient posture, and the direction of hip loading. The purpose of this study was to investigate the role of different functional activities in edge loading of hip resurfacing prostheses as a function of cup inclination and version. Methods. We developed a computer model of the hip joint through reconstruction of CT scans of a proto-typical pelvis and femur and virtually implanting a hip resurfacing prosthesis in an ideal position. Using this model, we examined the relationship between the resultant hip force vector and the edge of the acetabular shell during walking, stair ascent and descent, and getting in and out of a chair. Load data was derived from 5 THR patients implanted with instrumented hip prostheses (Bergmann et al). We calculated the distance from the edge of the shell to the point of intersection of the load vector and the bearing surface for cup orientations ranging from 40 to 70 degrees of inclination, and 0 to 40 degrees of anteversion. Results. The low flexion activities of normal gait, stair climbing and stair descent did not demonstrate values consistent with edge loading unless the shell was oriented in 70° inclination and 20° version. Conversely, the occurrence of edge loading was predicted during sit to stand and stand to sit activities for every orientation of the implanted components (Figure 1). Cup anteversion was not a consistent predictor of edge loading during gait, stair climbing and stair descent; but did affect the distance to the edge of the cup in sit-to-stand and stand-to-sit activities. Conclusions. We demonstrated that normal gait, stair-climbing and stair descent do not appear to explain the edge wear seen in many of the retrieved resurfacing components. Edge loading does occur during sit to stand and stand to sit activities in virtually any cup orientation and is postulated as the missing factor explaining component wear. In our work we have effectively demonstrated that, in the absence of other confounding factors, edge loading and pseudotumor formation can happen in even the “safe” acetabular orientations. We propose this as a new way to understand the forces upon the components following HRA


Orthopaedic Proceedings
Vol. 106-B, Issue SUPP_13 | Pages 20 - 20
17 Jun 2024
Jagani N Harrison W Davenport J Karski M Ring J Smith R Clough T
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Aims. Retrospective review of a consecutive series of 1,168 total ankle replacements (TAR) performed at Wrightington, to analyse modes of failure and clinical outcomes following TAR failure. Methods. All patients undergoing TAR between November 1993 – June 2019 were collated (4–25 year follow-up; mean 13.7 years). 6 implants were used (300 STAR, 100 Buechal Pappas, 509 Mobility, 118 Zenith, 41 Salto and 100 Infinity). 5 surgeons, all trained in TAR, performed the surgery. Modes of failure were collated and clinical and radiological outcomes recorded for the revisional surgery following failure of the TAR. Results. 156 (13.4%) TARs failed (47STAR 15.6%, 16BP 16%, 77Mobility 15.1%, 6Salto 14.6%, 10Zenith 8.5% and 0Infinity 0%). Mean time to failure 5.8 years (0.1- 21.4 years). The 4 most common modes of failure were 44.9% aseptic loosening, 11.5% gutter pain, 10.9% infection and 10.3% recurrent edge loading. 50 underwent conversion to tibiotalocalcaneal (TTC) fusion with nail with 9 (18%) failing to fuse. 31 underwent revision TAR with 2 (6.5%) subsequently failed. 22 underwent ankle fusion with 10 (45%) failing to fuse. 21 underwent polyethylene exchange of which 8 (38%) had further poly failure. 20 (12.8%) were managed conservatively, 2 (1.3%) required below knee amputation and 6 were listed but lost to follow-up. 81 of the 1168 (7%) consecutive cohort were lost to follow-up. Conclusions. 13.4% of the TAR cohort have failed at average follow-up 13.7 years. There was no difference in failure modes across the implant designs. Whilst the fixed bearing has the shortest follow-up, it may be performing better as there have been no failures so far. Prior to October 2016, most revisions were to fusion (TTC 18% failure rate, ankle 45% failure rate), whereas post 2016, 57% patients elected for revision TAR (6.5% failure)


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_15 | Pages 74 - 74
1 Aug 2017
Walter W
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Ceramic-on-ceramic bearings provide a solution to the osteolysis seen with traditional metal-on-polyethylene bearings. Sporadic reports of ceramic breakage and squeaking concern some surgeons and this bearing combination can show in vivo signs of edge loading wear which was not predicted from in vitro studies. Taper damage or debris in the taper between the ceramic and metal may lead to breakage of either a ceramic head or insert. Fastidious surgical technique may help to minimise the risk of ceramic breakage. Squeaking is usually a benign complication, most frequently occurring when the hip is fully flexed. Rarely, it can occur with each step of walking when it can be sufficiently troublesome to require revision surgery. The etiology of squeaking is multifactorial origin. Taller, heavier and younger patients with higher activity levels are more prone to hips that squeak. Cup version and inclination are also relevant factors. Fifty-five ceramic bearings revised at our center were collected over 12 years. Median time to revision was 2.7 years. Forty-six (84%) cases had edge loading wear. The median femoral head wear volume overall was 0.2mm. 3. /yr, for anterosuperior edge loading was 2.0mm. 3. /yr, and the median volumetric wear rate for posterior edge loading was 0.15mm. 3. /yr (p=0.005). Osteolysis following metal-on-polyethylene total hip arthroplasty (THA) is well reported. Earlier generation ceramic-on-ceramic bearings did produce some osteolysis, but in flawed implants. As 3rd and now 4th generation ceramic THAs come into mid- and long-term service, the orthopaedic community has begun to see reports of high survival rates and very low incidence of osteolysis in these bearings. The technique used by radiologists for identifying the nature of lesions on Computed Tomography (CT) scan is the Hounsfield score which will identify the density of the tissue within the lucent area. Commonly the radiologist will have no access to previous imaging, especially pre-operative imaging if a long time has elapsed. With such a low incidence of osteolysis in this patient group, what, then, should a surgeon do on receiving a CT report on a ceramic-on-ceramic THA, which states there is osteolysis? This retrospective review aims to determine the accuracy of CT in identifying true osteolysis in a cohort of long-term 3rd generation ceramic-on-ceramic uncemented hip arthroplasties in our department. Methods. Pelvic CT scans were performed on the first 27 patients from a cohort of 301 patients undergoing 15-year review with 3rd generation alumina-alumina cementless THAs. The average follow-up was 15 years (15–17). The CT scans were reviewed against pre-operative and post-operative radiographs and reviewed by a second musculoskeletal specialist radiologist. Results. Eleven of the CT scans were reported to show acetabular osteolysis, two reported osteolysis or possible pre-existing cyst and one reported a definitive pre-existing cyst. After review of previous imaging including pre-operative radiographs, eleven of the thirteen patients initially reported to have osteolysis were found to have pre-existing cysts or geodes in the same size and position as the reported osteolysis, and a further patient had spot-welds with stress-shielding. One patient with evidence of true osteolysis awaits aspiration or biopsy to determine if he has evidence of ceramic wear or metallosis. Conclusions. Reports of osteolysis on CT should be interpreted with care in modern ceramic-on-ceramic THA to prevent unnecessary revision. Further imaging and investigations may be necessary to exclude other conditions such as geodes, or stress shielding which are frequently confused with osteolysis on CT scans


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXV | Pages 56 - 56
1 Jun 2012
El-Hadi S Stewart T Jin Z Fisher J
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INTRODUCTION. Squeaking after total hip replacement has been reported in up to 10% of patients. Some authors proposed that sound emissions from squeaking hips result from resonance of one or other or both of the metal parts and not the bearing surfaces. There is no reported in vitro study about the squeaking frequencies under lubricated regime. The goal of the study was to reproduce the squeaking in vitro under lubricated conditions, and to compare the in vitro frequencies to in vivo frequencies determined in a group of squeaking patients. The frequencies may help determining the responsible part of the noise. METHODS. Four patients, who underwent THR with a Ceramic-on-Ceramic THR (Trident(r), Stryker(r)) presented a squeaking noise. The noise was recorded and analysed with acoustic software (FMaster(r)). In-vitro 3 alumina ceramic (Biolox Forte Ceramtec(r)) 32 mm diameter (Ceramconcept(r)) components were tested using a PROSIM(r) hip friction simulator. The cup was positioned with a 75° abduction angle in order to achieve edge loading conditions. The backing and the cup liner were cut with a diamond saw, in order to avoid neck-head impingement and dislocation in case of high cup abduction angles (Figure1). The head was articulated ± 10° at 1 Hz with a load of 2.5kN for a duration of 300 cycles. The motion was along the edge. Tests were conducted under lubricated conditions with 25% bovine serum without and with the addition of a 3. rd. body alumina ceramic particle (200 μm thickness and 2 mm length). Before hand, engineering blue was used in order to analyze the contact area and to determine whether edge loading was achieved. RESULTS. Edge loading was obtained. In-vitro, no squeaking occurred under edge loading conditions. However, with the addition of an alumina ceramic 3. rd. body particle in the contact region squeaking was obtained at the beginning of the tests and stopped after ∼20 seconds (dominant frequency 2.6 kHz). In-vivo, recordings had a dominant frequency ranging between 2.2 and 2.4 kHz. DISCUSSION. For the first time, squeaking was reproduced in vitro under lubricated conditions. In-vitro noises followed edge loading and 3. rd. body particles and despite, the severe conditions, squeaking was intermittent and difficult to reproduce. However, squeaking is probably more difficult to reproduce because the cup was cut and the head was fixed in the simulator, preventing vibration to occur. Squeaking noises of a similar frequency were recorded in-vitro and in-vivo. The lower frequency of squeaking recorded in-vivo, demonstrates a potential damping effect of the soft tissues. Therefore, the squeaking in the patients was probably related to the bearing surfaces and modified lubrication conditions that may be due to edge loading. Varnum et al reported recently (3) that all the revised squeaking patients had a neck-cup impingement with metal 3. rd. body particles. These metallic wear particles may generate squeaking as shown in vitro. However, a larger cohort of squeaking patients is needed to confirm these results


Orthopaedic Proceedings
Vol. 87-B, Issue SUPP_III | Pages 353 - 353
1 Sep 2005
Walter W Walter W Streicher R Insley G Tuke M
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Introduction and Aims: The extremely low wear rates of third generation alumina-alumina bearings in traditional hip simulators are not reflected in vivo. Separation of the bearing during swing phase and edge loading with heel strike is reported to account for this discrepancy. Method: We have had the opportunity to visually inspect 21 bearings at re-operation from a group of 1588 hip arthroplasties with third generation alumina ceramic-ceramic bearings. Re-operations were for heterotopic ossification (one), loosening (three), femoral fracture (six), psoas tendonitis (six), sepsis (three) and dislocation (two). There were no re-operations for bearing failure. Sixteen of these 21 bearings (16 heads and 12 inserts) were retrieved and analysed. We mapped the location and we measured the volume of the wear and we performed microscopy and measured roughness of worn and unworn areas. Results: Eleven bearings had visual evidence of edge loading wear, making an incidence of 52% in the 21 patients having re-operations. These 11 bearings and five visually undamaged bearings were analysed. The wear on the insert was always located at the rim indicating edge loading. The location and orientation of the stripe on the head was not consistent with subluxation during normal gait but was consistent with subluxation and edge loading with the hip flexed at 90 degrees. The average wear volume was 0.7mm3 per year (heads plus liners). Longer service bearings had signs under SEM of repolishing of the wear area suggesting that the process of edge loading wear will be self-limiting. The heads without a wear scar showed very little damage: under SEM, a slight relief polishing of individual grains and minor pitting was noted. Conclusion: The subluxation causing the stripe wear in these patients did not occur during normal walking gait. It probably occurred with rising from a chair. Simulator testing of third generation alumina-alumina components must include edge loading if it is to give a realistic indication of in vivo performance. Alumina-alumina bearings remain an excellent option for total hip arthroplasty, however more work is required to understand the clinical consequences


The Journal of Bone & Joint Surgery British Volume
Vol. 93-B, Issue 3 | Pages 307 - 314
1 Mar 2011
Matthies A Underwood R Cann P Ilo K Nawaz Z Skinner J Hart AJ

This study compared component wear rates and pre-revision blood metal ions levels in two groups of failed metal-on-metal hip arthroplasties: hip resurfacing and modular total hip replacement (THR). There was no significant difference in the median rate of linear wear between the groups for both acetabular (p = 0.4633) and femoral (p = 0.0872) components. There was also no significant difference in the median linear wear rates when failed hip resurfacing and modular THR hips of the same type (ASR and Birmingham hip resurfacing (BHR)) were compared. Unlike other studies of well-functioning hips, there was no significant difference in pre-revision blood metal ion levels between hip resurfacing and modular THR. Edge loading was common in both groups, but more common in the resurfacing group (67%) than in the modular group (57%). However, this was not significant (p = 0.3479). We attribute this difference to retention of the neck in resurfacing of the hip, leading to impingement-type edge loading. This was supported by visual evidence of impingement on the femur. These findings show that failed metal-on-metal hip resurfacing and modular THRs have similar component wear rates and are both associated with raised pre-revision blood levels of metal ions


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 24 - 24
1 Feb 2020
Walter L Madurawe C Gu Y Pierrepont J
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The functional pelvic tilt when standing and sitting forward of 7402 cases on the OPS, Optimized Ortho, Australia Data Base were reviewed. All patients had undergone lateral radiographs when standing simulating extension of the hip, and sitting forward when the hip is near full flexion. Pelvic tilt was measured as the angle of the Anterior Pelvic Plane to the vertical Sagittal Plane, rotation anteriorly being given a positive value. Pelvises that had rotated more than 13 degrees anteriorly (+ve) when sitting forward or posteriorly (-ve) when standing were considered to place the hip at increased risk of dislocation or edge loading when flexed or extending respectively. This degree of rotation has the effect of changing the acetabular version by approximately10. 0. Most safe zones that have been described have given a range of anteversion of 20. 0. as safe. A change of 10. 0. would potentially place the acetabular orientation outside this range. Further, clinical studies have supported this concept. All lateral radiographs were reviewed to confirm that 281 had undergone instrumented spinal fusion at some level between T12 and S1. There was a large variability in the number and the levels arthrodesed. The range of pelvic mobility in the non-arthrodesed group in extension was −37. 0. to 31. 0. (mean −0.9. 0. , Standard deviation 7.49) and in flexed position was −70. 0. to 49. 0. (mean −1.9. 0. , Standard deviation 14.01). For the group with any fusion the range of pelvic tilt in extension was −31. 0. to 22. 0. (mean −4. 0. , Standard deviation 8.21) and flexed −32. 0. to 46. 0. (mean 4.4. 0. , Standard deviation 13.79). Of the 7121 cases without instrumented fusion, 15.5% were considered to be at risk when in flexion and 6.1% when extended. The risk for those with any fusion was approximately doubled in both flexion and extension. Further, those with extensive arthrodesis from T12 to S1 had a range of pelvic tilts similar to the non-fused group, although they had a significantly higher percentage of cases in the ‘at risk’ zones. The proportion of the cases in the ‘at risk’ zones decreased progressively as the arthrodesed levels moved from L5/S1 to the upper lumbar spine, and with decreasing number of levels fused. Conclusion. Spinal fusion is not just one group as there are many combinations of different levels fused. Patients with instrumented spinal fusions do have a proportionately high risk of failure of their THR than the majority of cases with no instrumentation, though the risk varies significantly with the number of levels and actual levels arthrodesed. Further approximately 21% of cases with no spinal fusion have functional pelvic movements that would potentially place them ‘at risk’ of edge loading or dislocation. For any figures or tables, please contact authors directly


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_2 | Pages 31 - 31
1 Jan 2019
Wang L Beedall D Thompson J
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Mismatch of bearing component centres and tension of soft tissues surrounding the hip joint can lead to component separation during gait cycle and cause the femoral head to contact the rim of an acetabular liner, which could increase wear and shorten lifespan of an implant. This study aims to investigate the contact and wear mechanics of a metal-on-polyethylene hip joint under dynamic separation by using Finite Element Analysis (FEA). A Pinnacle® cup with a Marathon neutral liner 36×56mm with a 45° inclination was constrained by a spring element in the medial-lateral axis. The spring was pre-compressed by 4mm to represent the corresponding translational mismatch of a simulator testing. Archard's law was used to predict wear over one ISO 14242-1 gait cycle. Contact pressure is proportional to the load input during the stance phase, associated with concentric contact condition; it increases threefold just before the swing phase (time C), reaching 46.2MPa, where edge loading occurs. Consequently, separation climbs to 3.54mm, which is comparable to the mathematical prediction (3.34mm) and dynamic FEA (3.2mm). The predicted volumetric wear after this gait cycle is 1.22 × 10–5 mm3. Dynamic separation between femoral head and acetabular liner can result in edge loading, consequently high contact pressure on the edge of a liner. In combination with cyclic loading, fatigue damage could take place and may be worth investigating in the future


Orthopaedic Proceedings
Vol. 92-B, Issue SUPP_IV | Pages 529 - 529
1 Oct 2010
Sariali E Fisher J Jin Z Stewart T
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Introduction: Squeaking after total hip replacement has been reported in up to 10% of patients. Some authors proposed that sound emissions from squeaking hips result from resonance of one or other or both of the metal parts and not the bearing surfaces. There is no reported in vitro study about the squeaking frequencies under lubricated regime. The goal of the study was to reproduce the squeaking in vitro under lubricated conditions, and to compare the in vitro frequencies to in vivo frequencies determined in a group of squeaking patients. The frequencies may help determining the responsible part of the noise. Methods: Four patients, who underwent THR with a Ceramic-on-Ceramic THR (Trident. ®. , Stryker. ®. ) presented a squeaking noise. The noise was recorded and analysed with acoustic software (FMaster. ®. ). In-vitro 3 alumina ceramic (Biolox Forte Ceramtec. ®. ) 32 mm diameter (Ceramconcept. ®. ) components were tested using a PROSIM. ®. hip friction simulator. The cup was positioned with a 75° abduction angle in order to achieve edge loading conditions. The backing and the cup liner were cut with a diamond saw, in order to avoid neck-head impingement and dislocation in case of high cup abduction angles. The head was articulated ± 10° at 1 Hz with a load of 2.5kN for a duration of 300 cycles. The motion was along the edge. Tests were conducted under lubricated conditions with 25% bovine serum without and with the addition of a 3rd body alumina ceramic particle (200 μm thickness and 2 mm length). Results: Edge loading was obtained incompletely. In-vitro, no squeaking occurred under edge loading conditions. However, with the addition of an alumina ceramic 3rd body particle in the contact region, squeaking was obtained at the beginning of the tests and stopped after ~20 seconds (dominant frequency 2.6 kHz). In-vivo, recordings had a dominant frequency ranging between 2.2 and 2.4 kHz. Discussion: For the first time, squeaking was reproduced in vitro under lubricated conditions. In-vitro noises followed edge loading and 3rd body particles and despite, the severe conditions, squeaking was intermittent and difficult to reproduce. However, squeaking is probably more difficult to reproduce because the cup was cut and the head was fixed in the simulator, preventing vibration to occur. Squeaking noises of a similar frequency were recorded in-vitro and in-vivo. The lower frequency of squeaking recorded in-vivo, demonstrates a potential damping effect of the soft tissues. Therefore, the squeaking in the patients was probably related to the bearing surfaces and modified lubrication conditions that may be due to edge loading. The determined values of frequencies may help to analyze the squeaking patients in order to determine the mechanism generating the sound


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_16 | Pages 41 - 41
1 Oct 2016
Ali M Al-Hajjar M Jennings L Fisher J
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Edge loading due to dynamic separation can occur due to variations in component positioning such as a steep cup inclination angle (rotational) or mismatch between the centres of rotation of the head and the cup (translational). The aim of this study was to determine the effect of variations in rotational and translational positioning of the cup on the magnitude of dynamic separation, wear and deformation of metal-on-polyethylene bearings. Eighteen 36mm diameter metal-on-polyethylene hip replacements were tested on an electromechanical hip simulator. Standard gait with concentric head and cup centres were applied for cups inclined at 45° (n=3) and 65° (n=3) for two million cycles. A further two tests with translational mismatch of 4mm applied between the head and cup bearing centres for cups inclined at 45° (n=6) and 65° (n=6) were run for three million cycles. Wear was determined using a microbalance and deformation by geometric analysis. Confidence intervals of 95% were calculated for mean values, and t-tests and ANOVA were used for statistical analysis (p<0.05). Under 4mm mismatch conditions, a steeper cup inclination angle of 65° resulted in larger dynamic separation (2.1±0.5mm) compared with cups inclined at 45° (0.9±0.2mm). This resulted in larger penetration at the rim under 65° (0.28±0.04mm) compared to 45° (0.10±0.09mm) cup inclination conditions (p<0.01). Wear rates under standard concentric conditions were 12.8±3.8 mm. 3. /million cycles and 15.4±5.0 mm. 3. /million cycles for cups inclined at 45° and 65° respectively. Higher wear rates were observed under 4mm of translational mismatch compared with standard concentric conditions at 45° (21.5±5.5 mm. 3. /million cycles, p<0.01) and 65° (23.0±5.7 mm. 3. /million cycles, p<0.01) cup inclination. Edge loading under dynamic separation conditions due to translational mismatch resulted in increased wear and deformation of the polyethylene liner. Minimising the occurrence and severity of edge loading through optimal component positioning may reduce the clinical failure rates of polyethylene


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_16 | Pages 27 - 27
1 Oct 2016
Ali M Al-Hajjar M Jennings L Fisher J
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Edge loading due to dynamic separation can occur due to variations in component positioning such as a steep cup inclination angle (rotational) or mismatch between the centres of rotation of the head and the cup (translational). The aim of this study was to determine the effect of variations in rotational and translational positioning of the cup on the magnitude of dynamic separation, wear and deformation of metal-on-polyethylene bearings. Eighteen 36mm diameter metal-on-polyethylene hip replacements were tested on an electromechanical hip simulator. Standard gait with concentric head and cup centres were applied for cups inclined at 45° (n=3) and 65° (n=3) for two million cycles. A further two tests with translational mismatch of 4mm applied between the head and cup bearing centres for cups inclined at 45° (n=6) and 65° (n=6) were run for three million cycles. Wear was determined using a microbalance and deformation by geometric analysis. Confidence intervals of 95% were calculated for mean values, and t-tests and ANOVA were used for statistical analysis (p<0.05). Under 4mm mismatch conditions, a steeper cup inclination angle of 65° resulted in larger dynamic separation (2.1±0.5mm) compared with cups inclined at 45° (0.9±0.2mm). This resulted in larger penetration at the rim under 65° (0.28±0.04mm) compared to 45° (0.10±0.05mm) cup inclination conditions (p<0.01). Wear rates under standard concentric conditions were 12.8±3.8 mm. 3. /million cycles and 15.4±5.0 mm. 3. /million cycles for cups inclined at 45° and 65° respectively. Higher wear rates were observed under 4mm of translational mismatch compared with standard concentric conditions at 45° (21.5±5.5 mm. 3. /million cycles, p<0.01) and 65° (23.0±5.7 mm. 3. /million cycles, p<0.01) cup inclination. Edge loading under dynamic separation conditions due to translational mismatch resulted in increased wear and deformation of the polyethylene liner. Minimising the occurrence and severity of edge loading through optimal component positioning may reduce the clinical failure rates of polyethylene


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 110 - 110
1 May 2016
Delfosse D Lerf R Oberbach T
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Malpositioning still occurs in total hip arthroplasty (THA). As a result of mal-orientation, THA bearing can be subjected to edge loading. The main objective of the study was to assess if the wear rate of ceramic-on-ceramic and metal-on-polyethylene increases under edge loading conditions and to determine which of the most commonly used hip bearings is the most forgiving to implant mal-orientation. Materials and methods. Two different polyethylenes (UHMWPE and vitamin E blended HXLPE) and ceramics (pure aluminum PAL and alumina-toughened zirconia ATZ) were tested with a hip simulator and compared to metal-on-metal results. The inclination angle was selected at 45°, 65° and 80°. In addition, the ceramic-on-ceramic barings were tested at conditions that produced microseparation. Results. Contrary to metal-on-metal that is highly susceptible to edge loading, the wear rate of ceramic-on-ceramic and metal-on-polyethylene articulations does not increase with increasing cup inclination. In fact, the polyethylenes showed a contra-intuitive behaviour as its wear rate decreased slightly but significantly with increasing inclination angle. This behaviour can be explained when looking closely at the contact stresses and areas. (Figure 1 shows the wear area of the vitamin E blended HXLPE at 45° and figure 2 at 80° cup inclination). The newest biomaterials, vitamin E blended HXLPE and ATZ, showed markedly lower wear rates compared to their conventional counterparts, UHMWPE and PAL. The ATZ ceramic-on-ceramic articulation showed the lowest wear rate (even when microseparation is included) of all tested pairings, but the new vitamin-doped HXLPE seems to be the most forgiving materials when it comes to implant mal-orientation. It shows low wear rate even at an extremely high cup inclination angle. Therefore, a surgeon that discovers a mal-positioned polyethylene cup at the first post-op X-ray will not need to worry unduly about increased wear (but “only” about a potential dislocation)


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 170 - 170
1 Mar 2013
Esposito C Roques A Tuke M Walsh WK Walter WL
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Introduction. Two types of ceramic materials currently used in total hip replacements are third generation hot isostatic pressed (HIPed) alumina ceramic (commercially known as BIOLOX®forte, CeramTec) and fourth generation alumina matrix composite ceramic consisting of 75% alumina, 24% zirconia, and 1% mixed oxides (BIOLOX®delta, CeramTec). Delta ceramic hip components are being used worldwide, but very few studies have analyzed retrieved delta bearings. The aim of this study is to compare edge loading ‘stripe’ wear on retrieved femoral heads from delta-on-delta, delta-on-forte and forte-on-forte ceramic bearings revised within 2 years in vivo. Material and Methods. Ceramic bearings revised at one center from 1998 to 2010 were collected (61 bearings). Eleven delta heads revised between 1–33 months were compared to 24 forte femoral heads with less than 24 months in vivo (Figure 1). The surface topography of the femoral heads was measured using a RedLux AHP (Artificial Hip Profiler, RedLux Ltd, Southampton, UK). Three representative samples were examined with a FEI Quanta 200 Scanning Electron Microscope (SEM). Results. The median time to revision for delta femoral heads was 12 months, compared to 13 months for forte femoral heads. Sixteen out of 20 forte femoral heads and 6 out of 11 delta femoral heads had edge loading wear (Figure 2). The average volumetric wear rate for forte was 0.96 mm. 3. /yr (median 0.13 mm. 3. /yr), and 0.06 mm. 3. /yr (median 0.01 mm. 3. /yr) for delta (p=0.03). There was no significant difference (p>0.05) in age, gender, time to revision or femoral head diameter between the two groups. Conclusions. Edge loading wear occurs in BIOLOX®delta ceramic bearings. Edge loading wear volumes and wear rates are less in these bearings compared to BIOLOX®forte bearings. These findings are consistent with hip simulator studies. Early analysis of retrieved implants is important to check the in vivo performance of biomaterials


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXXVI | Pages 25 - 25
1 Aug 2012
AL-Hajjar M Fisher J Williams S Tipper J Jennings L
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In vitro the introduction of microseparation and edge loading to hip simulator gait cycle has replicated clinically relevant wear rates and wear mechanisms in ceramic-on-ceramic bearings. [1]. , and elevated the wear rates of MoM surface replacements (SR) to levels similar to those observed in retrievals. [2]. The aim was to assess the wear of two different sized MoM total hip replacement bearings under steep cup inclination angles and adverse microseparation and edge loading conditions. Two tests were performed on the Leeds II hip joint simulator using two different size bearings (28mm and 36mm). Cups were mounted to provide inclination angles of 45 degrees (n=3) and 65 degrees (n=3). The first three million cycles were under standard gait conditions. Microseparation and edge loading conditions as described by Nevelos et al. [1]. were introduced to the gait cycle for the subsequent three million cycles. The lubricant was 25% new born calf serum. The mean wear rates and 95% confidence limits were determined and statistical analysis was performed using One Way ANOVA. Under standard gait conditions, when the cup inclination angle increased from 45 degrees to 65 degrees, the wear of size 28mm bearing significantly (p=0.004) increased by 2.7-fold, however, the larger bearings did not show any increase in wear (p=0.9). The introduction of microseparation conditions resulted in a significant (p=0.0001) increase in wear rates for both bearing sizes under both cup inclination angle conditions. Under microseparation conditions, the increase in cup inclination angle had no influence on the wear rate for both bearing sizes (Figure 1). With larger bearings, head-rim contact occurs at a steeper cup inclination angle providing an advantage over smaller bearings. The introduction of edge loading and microseparation conditions resulted in a significant increase in wear rates for both bearing sizes. The wear rates obtained in this study under combined increased cup inclination angle and microseparation were half of those obtained when SR MoM bearings were tested under similar adverse conditions. [2]. This study shows the importance of prosthesis design and accurate surgical positioning of the head and acetabular cup in MoM THRs


Orthopaedic Proceedings
Vol. 91-B, Issue SUPP_I | Pages 89 - 89
1 Mar 2009
Gillies R Donohoo S Walter W
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Introduction: Squeaking is reported ceramic-on-ceramic hip bearings in association with acetabular component malposition – particularly too much or too little anteversion. Acoustic analysis of squeaking hips with modular ceramic-titanium acetabular components suggests that there may be dynamic uncoupling of the ceramic insert from the titanium shell with edge loading of the ceramic. The aim of this study was to investigate edge loading of a modular ceramic-titanium acetabular component during gait at different positions of anteversion using the finite element (FE) method. Methods: An intact and reconstructed 3D FE model of a human pelvis was generated using PATRAN. Bone properties extracted from the CT data were applied using FORTRAN subroutines. A generic acetabular titanium shell and ceramic liner were modelled and placed in the pelvis in two different positions: ideal anteversion and 18 degree excess anteversion. The contact conditions simulated a fully osseointegrated acetabular shell and a matched taper junction with a friction coefficient of 0.2. We ran FE analysis with ABAQUS software to determine the stress distribution and surface separation of shell and liner at toe-off. Results: The separation distance between the ceramic liner and the acetabular shell for the anteverted component (40mm) was an order of magnitude greater than that for the ideally positioned component (4mm). There was “tilting” of the ceramic liner out of the acetabular shell in both cases. Discussion: Based on clinical observations, the toe-of phase of gait is a common position for squeaking to occur. Clinical retrievals also show evidence of edge loading wear and contralateral taper interface separation with the “tilting” of the liner out of the acetabular shell. It is envisaged that the “tilting” of the liner in the acetabular shell may allow forced vibrations associated with the squeaking phenomena, possibly in combination with edge loading


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 2 - 2
1 Dec 2013
Al-Hajjar M Clarkson P Williams S Jennings L Thompson J Fisher J
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Introduction. Stripe wear, observed on retrieved ceramic hip replacements, has only been replicated in vitro under translational mal-positioning conditions where the centres of rotation of the head and the cup are mismatched. 1,2. ; an in vitro condition termed “microseparation”. The aim of this study was to compare the edge loading mechanisms observed under microseparation conditions due to translational mal-positioning conditions simulated on two different hip joint simulators. Materials and Methods. The components used in this study were zirconia-toughened-alumina ceramic-on-ceramic bearings (36 mm) inserted into titanium alloy acetabular cups (BIOLOX® delta and Pinnacle® respectively, DePuy Synthes Joint Reconstruction, Leeds, UK). Six couples were tested for two million cycles under 0.5 mm dynamic microseparation conditions on the Leeds II hip joint simulator as described by Nevelos et al. 2. and Stewart et al. 3. (Figure 1). Ten bearing couples were tested for two million cycles under microseparation conditions achieved in two different ways on the ProSim pneumatic hip joint simulator (SimSol, Stockport, UK). Two conditions were tested; condition (1)- the femoral head was left to completely separate (the vertical motion was controlled at 1 mm) causing it to contact the inferior rim of the acetabular cup before edge loading on the superior rim at heel strike (n = 5) and condition (2)- springs were placed below the plate holding the femoral head to control the tilt of the head laterally towards the rim of the acetabular cup as the negative pressure was applied (n = 5; Figure 1). Wear was assessed gravimetrically every million cycles using a microbalance (Mettler AT201, UK). Three-dimensional reconstructions of the wear area on the heads were obtained using a coordinate measuring machine (Legex 322, Mitutoyo, UK) and SR3D software (Tribosol, UK). Results. The wear rates of the 36 mm ceramic-on-ceramic bearings obtained under microseparation conditions on the ProSim, where the medial-lateral displacement was controlled (condition 2), and under microseparation conditions on the Leeds II simulator were 0.22 mm. 3. and 0.13 mm. 3. /million cycles respectively, however, the difference was not statistically significant (p = 0.092). The wear rates obtained under microseparation conditions on the Leeds II and the ProSim (condition 2) were both significantly higher (p = 0.006 and p = 0.009 respectively) than the wear rate obtained under microseparation conditions on the ProSim where full distraction of the head was provided (condition 1, 0.05 mm. 3. /million cycles). The wear stripe areas formed on the femoral head under the three simulator set-ups are shown in Figure 2. Discussion and Conclusion. Edge loading due to translational mal-positioning with 0.5 mm dynamic medial-lateral displacement on the Leeds II simulator has been validated against retrievals and shown to replicate stripe wear mechanisms, wear rates and bimodal wear debris distribution as that observed in vivo. 1,2,4,5. The edge loading due to translational mal-positioning simulated on different machines can result in different wear rates and wear mechanisms. One microseparation technique (condition 2) achieved on the ProSim simulator has demonstrated similar results to the validated Leeds II simulator


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_3 | Pages 20 - 20
1 Jan 2016
Marel E Walter L Solomon M Shimmin A Pierrepont J
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Malorientation of the acetabular cup in Total Hip replacement (THR) may contribute to premature failure of the joint through instability (impingement, subluxation or dislocation), runaway wear in metal-metal bearings when the edge of the contact patch encroaches on the edge of the bearing surface, squeaking of ceramic-ceramic bearings and excess wear of polyethylene bearing surfaces leading to osteolysis. However as component malorientation often only occurs in functional positions it has been difficult to demonstrate and often is unremarkable on standard (usually supine) pelvic radiographs. The effects of spinal pathology as well as hip pathology can cause large rotations of the pelvis in the sagittal plane, again usually not recognized on standard pelvic views. While Posterior pelvic rotation with sitting increases the functional arc of the hip and is protective of a THR in regards to both edge loading and risk of dislocation, conversely Anterior rotation with sitting is potentially hazardous. We developed a protocol using three functional positions – standing, supine and flexed seated (posture at “seat-off” from a standard chair). Lateral radiographs were used to define the pelvic tilt in the standing and flexed seated positions. Pelvic tilt was defined as the angle between a vertical reference line and the anterior pelvic plane. Supine pelvic tilt was measured from computed tomography. Proprietary software (Optimized Ortho, Sydney) based on Rigid Body Dynamics then modelled the patients’ dynamics through their functional range producing a patient-specific simulation which also calculates the magnitude and direction of the dynamic force at the hip and traces the contact area between prosthetic head/liner onto a polar plot of the articulating surface. Given prosthesis specific information edge-loading can then be predicted based on the measured distance of the edge of the contact patch to the edge of the acetabular bearing. Results and conclusions. The position of the pelvis in the sagittal plane changes significantly between functional activities. The extent of change is specific to each patient. Spinal pathology can be an insidious “driver” of pelvic rotation, in some cases causing sagittal plane spinal imbalance or changes in orientation of previously well oriented acetabular components. Squeaking of ceramic on ceramic bearings appears to be multi factorial, usually involving some damage to the bearing but also usually occurring in the presence of anterior or posterior edge loading. Often these components will appear well oriented on standard views [Fig 1]. Runaway wear in hip resurfacing or large head metal-metal THR may be caused by poor component design or manufacture or component malorientation. Again we have seen multiple cases where no such malorientation can be seen on standard pelvic radiographs but functional studies demonstrate edge loading which is likely to be the cause of failure [Fig 2]. Clinical examples of all of these will be shown


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_2 | Pages 72 - 72
1 Jan 2016
van Arkel R Cobb J Amis A Jeffers J
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Hip impingement causes clinical problems for both the native hip, where labral or chondral damage can cause severe pain, and in the replaced hip, where subluxation can cause squeaking/metallosis through edge loading, or can cause dislocation. There is much research into bony/prosthetic hard impingements showing that anatomical variation/component mal-positioning can increase the risk of impingement. However, there is a lack of basic science describing the role of the hip capsule and its intertwined ligaments in restraining range of motion, ROM, and so it is unclear if careful preservation/repair of the capsular ligaments would offer clinical benefits to young adults, or could also help prevent edge loading in addition to reducing the postoperative dislocation rate in older adults. This in-vitro study quantifies the ROM where the capsule passively stabilises the hip and compares this to hip kinematics during daily activities at risk for hip subluxation. Ten cadaveric left hips were skeletonised preserving the joint capsule and mounted in a testing rig that allowed application of loads, torques and rotations in all six-degrees of freedom (Figure 1). At 27 positions encompassing a complete hip ROM, the passive rotation resistance of each hip was recorded. The gradient of the torque-rotation profiles was used to quantify where the capsule is taut/slack and after resecting the capsule, where labral impingement occur. The ROM measurements were compared against hip kinematics from daily activities. The capsule tightly restrains the hip in full flexion/extension with large slack regions in mid-flexion. Whilst ligament recruitment varies throughout hip ROM, the magnitude of restraint provided is constant (0.82 ± 0.31 Nm/degree). This restraint acts to prevent or reduce loading of the labrum in the native hip (Figure 2). The measured passive rotational stability envelope is less than clinical ROM measurements indicating the capsule does provide restraint to the joint within a relevant ROM. Activities such as pivoting, stooping, shoe tying and rolling over in bed all would recruit the capsular ligaments in a stabilising role. The fine-tuned anatomy of the hip capsule provides a consistent contribution to hip rotational restraint within a functionally relevant ROM for normal activities protecting the hip against impingement. Capsulotomy should be kept to a minimum and routinely repaired in the native hip to maintain natural hip mechanics. Restoring its native function following hip replacement surgery may provide a method to prevent subluxation and edge loading in the replaced hip


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_9 | Pages 92 - 92
1 May 2016
Lancaster-Jones O Al-Hajjar M Williams S Jennings L Thompson J Isaac G Fisher J
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Introduction and Aims. In order to improve the longevity and design of an implant, a wide range of pre-clinical testing conditions should be considered including variations in surgical delivery, and patients' anatomy and biomechanics. The aim of this research study was to determine the effect of the acetabular cup inclination angle with different levels of joint centre mismatch on the magnitude of dynamic microseparation, occurrence and severity of edge loading and the resultant wear rates in a hip joint simulator. Methods. The six-station Leeds Mark II Anatomical Physiological Hip Joint Simulator and 36mm diameter ceramic-on-ceramic bearings (BIOLOX® delta) were used in this study. A standard gait cycle, with a twin-peak loading (2.5kN peak load and approximately 70N swing phase load), extension/flexion 15°/+30° and internal/external ±10° rotations, was applied. Translational mismatch in the medial-lateral axis between the centres of rotation of the head and the cup were considered. In this study, mismatches of 2, 3 and 4 (mm) were applied. Two acetabular cup inclination angles were investigated; equivalent to 45° and 65° in-vivo. These resulted in a total of six conditions [Figure 1] with n=6 for each condition. Three million cycles were completed under each condition. The lubricant used was 25% (v/v) new-born calf serum supplemented with 0.03% (w/v) sodium azide to retard bacterial growth. The wear of the ceramic bearings were determined using a microbalance (XP205, Mettler Toledo, UK) and a coordinate measuring machine (Legex 322, Mitutoyo, UK). The stripe wear was analysed using RedLux software. The dynamic microseparation displacement was measured using a linear variable differential transformer. Mean wear rates and 95% confidence limits were determined and statistical analysis (one way ANOVA) completed with significance taken at p<0.05. Results Increasing the medial-lateral joint centre mismatch from 2 to 3 to 4mm resulted in an increased dynamic microseparation [Figure 2]. A similar trend was observed for the wear. A higher level of medial-lateral mismatch increased the wear rate under both 45° and 65° cup inclination angle conditions [Figure 3]. The mean wear rates obtained under 65° were significantly higher compared to those obtained under the 45° cup inclination angle conditions for a given medial-lateral mismatch in the joint centre (p=0.02 for 2mm mismatch, p=0.02 for 3 mm mismatch, and p<0.01 for 4mm mismatch). Conclusions. The condition with the acetabular cups positioned at an inclination of 45° exhibited greater resistance to dynamic microseparation for any given medial-lateral mismatch in the centres of rotation. Higher wear rates correlated with higher levels of dynamic microseparation. These results highlight how different conditions can alter the severity of edge loading, and highlight the necessity of understanding how the surgical positioning can affect the occurrence of edge loading and wear. Future studies will look into the other factors which can influence the microseparation conditions such as joint laxity, swing phase load and version angles


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 2 - 2
1 Sep 2012
Al-Hajjar M Fisher J Williams S Tipper J Jennings L
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INTRODUCTION. Retrieval and clinical studies of metal-on-metal (MoM) bearings have associated increased wear. 1. and elevated patient ion levels. 2. with steep cup inclination angles and edge loading conditions. The University of Leeds have previously developed a hip simulator method that has been validated against retrievals and shown to replicate clinically relevant wear rates and wear mechanisms. 3,4. This method involves introducing lateral microseparation to represent adverse joint laxity and offset deficiency. This study aimed to investigate the effect of microseparation representing translational malpostion, and increased cup inclination angle, representing rotational malposition, in isolation and combined on the wear of different sizes (28 and 36mm) MoM bearing in total hip replacement (THRs). MATERIALS AND METHODS. The wear of size 28mm and 36mm MoM THRs bearings was determined under different in vitro conditions using the Leeds II hip simulator. For each size bearing, two clinical cup inclination angles were considered, 45° (n=3) and 65° (n=3). The first three million cycles were run under standard gait conditions and subsequently three million cycles were run under microseparation conditions. Standard gait cycles included a twin peak load (300N–3000N), extension/flexion (−15°/+30°) and internal/external rotation (±10°). Microseparation. 4. was achieved by applying a 0.4–0.5mm medial displacement to the cup relative to the head during the swing phase of the standard gait cycle resulting in edge loading at heel strike. The lubricant was 25% (v/v) new-born calf serum. The wear volume was determined through gravimetric analysis every million cycles. One way ANOVA was performed (significance: p<0.05), and 95% confidence limits were calculated. RESULTS. Under standard gait conditions, the 28mm MoM bearing showed head-rim contact and increased wear rate with increased cup inclination angle but the 36mm bearing did not show any increase in wear. Microseparation and edge loading increased the wear rate of MoM bearings for all cup inclination angle conditions and bearing sizes (Figure 1). DISCUSSION. With the larger size bearings, head-rim contact occurred at a steeper cup inclination angle (>65°) providing an advantage over smaller bearings. Under standard gait conditions, where head-rim contact did not occur, wear was low, due to mixed lubrication and wear reduction through a protein boundary film. However, edge loading of the cup, with elevated stress, caused excess damage and wear. This effect was more dominant with microseparation conditions to that of head-rim contact due to increased cup inclination angle alone. Under microseparation conditions, there were no significant differences in the wear rates of the 28mm and the 36mm size bearings. However, the wear rates obtained in this study for 28mm and 36mm bearings were significantly lower than those obtained for size 39mm surface replacement MoM bearings (8.99 mm. 3. /million cycles) tested under the same adverse conditions. 5. . CONCLUSION. This study shows the importance of acetabular cup design and correct surgical positioning of the femoral head and acetabular cup and restoration of offset and cup centre. ACKNOWLEDGEMENT. This study was supported by the Furlong Research Charitable Foundation (FRCF) and the National Institute of Health Research (NIHR) as part of a collaboration with the Leeds Musculoskeletal Biomedical Research Unit (LMBRU). The components were custom made specifically for this project by Corin Ltd


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_4 | Pages 47 - 47
1 Jan 2016
Takao M Nishii T Sakai T Sugano N
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In total hip arthroplasty (THA), inappropriate cup alignment cause edge loading and prosthetic impingement, which lead to various mechanical problems including dislocation, excessive wear and breakage of bearing materials, and stem neck fracture. To find the optimal cup alignment, various computer simulation studies have been conducted. However there have been few studies focusing on pelvic coordinate system as a reference of cup positioning. Our hypothesis is that the functional pelvic coordinate system with pelvic sagittal inclination in the supine position is appropriate for a reference frame of cup alignment. To test the hypothesis, we have been investigating preoperative and postoperative kinematics of pelvis and hip of THA patients. In 25 % of the consecutive 163 patients, the difference in preoperative pelvic inclination angle between the supine and standing positions (positional change of pelvic inclination [PC]) was 10. o. or more. Patients’ age and age-related spinal disorders including compression fracture and lumbar spondylolisthesis were independent factors associated with large preoperative PC. This raises a concern that large PC might increase the risk of edge loading and posterior prosthetic impingement when cup was positioned referencing supine pelvic position, especially in elderly patients. We compared kinematics of the hip after THA in patients with a preoperative large PC (≥10°) with that in patients with a preoperative small PC (<10°), assuming that the supine position as a zero position of the pelvis. First, we compared intraoperative passive range of motion (ROM) after implantation of the 91 hips using navigation system. No significant differences in intraoperative hip ROM were observed between the both groups. Next, we compared postoperative ROM of the 50 hips during motion of daily livings using our 4-dimentional motion analysis system within two year after THA. No significant differences in postoperative hip flexion or extension angles were observed between the both groups. These results suggested that if cup was positioned referencing the supine pelvic position, the degree of preoperative PC does not matter early after primary THA. Regarding long-term change of pelvic inclination after THA, 49 % of 70 patients followed for 10 years showed the change more than 10. o. in the standing position, although only 9% showed the change more than 10. o. in the supine position. This means that aging after THA increase discrepancy of pelvic inclination between the preoperative supine position as the reference for preoperative planning and the postoperative standing positions in some patients. However we could not find any preoperative predictors of this long-term change of pelvic inclination in the standing position. Therefore, although it is unclear whether surgeons should change the reference pelvic plane for cup alignment taking the longitudinal change of pelvic inclination in the standing position, at least, strict cup alignment control at primary THA is considered to be important to minimize the risk of edge loading and prosthetic impingement due to longitudinal changes of pelvic inclination. In conclusion, our current recommendation of pelvic coordinate system as a reference of cup alignment is a functional pelvic coordinate system with pelvic sagittal inclination in supine position


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 15 - 15
1 May 2016
Ali M Al-Hajjar M Fisher J Jennings L
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Introduction. Translational surgical mismatch in the centres of rotation of the femoral head and acetabular cup in hip joint replacements can lead to dynamic microseparation resulting in edge loading contact [1]. Increased wear in retrieved ceramic-on-ceramic bearings has been associated with edge loading [2]. Hip joint simulators were used to replicate increased wear rate, stripe wear and bimodal wear debris size distribution, as seen clinically [3,4]. Recently developed electromechanical simulators are able to comply with the latest international standards, which include three axes of rotation conditions [5]. Previous simulators had applied two axes of rotation under microseparation conditions [6]. Therefore, the aim of this study was to compare the wear of ceramic-on-ceramic bearings obtained under edge loading due to microseparation conditions during gait using the same electromechanical hip joint simulator with two axes of rotation and three axes of rotation conditions. Materials and Methods. A six-station electromechanical hip joint simulator (ProSim EM13, Simulation Solutions, UK) was set up with 36mm diameter ceramic-on-ceramic (BIOLOX® delta, PINNACLE®, DePuy Synthes, UK) hip replacements. The wear was determined for two million cycles under standard conditions with two axes of rotation conditions (n=6), two million cycles under microseparation conditions with two axes of rotation conditions (n=6) (Figure 1a), and two million cycles under microseparation conditions with three axes of rotation conditions (n=6) (Figure 1b). The loading profiles [5,7] comprised of 3kN twin peak loads and 300N swing phase load under standard conditions. The swing phase load was reduced to approximately 70N under microseparation conditions. Approximately 0.5mm of dynamic microseparation between the head and the cup was applied in the medial/lateral direction. The components were lubricated with 25% new-born calf serum supplemented with 0.03% sodium azide to minimise bacterial growth. The gravimetric wear rates were compared over two million cycles for each test (XP205, Mettler Toledo, UK). The mean wear rates of the head and cup were calculated with 95% confidence limits and statistical analysis was carried out (t-test) with significance levels taken at p<0.05. A coordinate-measurement machine (Legex 322, Mitutoyo, UK) was used to construct a three-dimensional map of the femoral head surface wear. Results. Under standard conditions, the mean wear rate of BIOLOX® delta ceramic-on-ceramic bearings was 0.03±0.01 mm3/million cycles. The mean wear rates under microseparation conditions for two axes and three axes of rotation conditions were 0.14±0.01 mm3/million cycles and 0.14±0.03 mm3/million cycles respectively. There was no statistically significant difference between the wear rates using two axes and three axes of rotation conditions under microseparation conditions (p=0.86). Stripe wear was observed and wear depth measured on the femoral heads under microseparation conditions using two axes (Figure 2a) and three axes (Figure 2b) of rotation. Conclusion. Higher wear rates were observed under microseparation compared with standard conditions, as reported in a previous study [6]. Similar wear rates were obtained under microseparation conditions with two axes and three axes of rotation conditions using the same simulator


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXV | Pages 55 - 55
1 Jun 2012
El-Hadi S Stewart T Jin Z Fisher J
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Background. High cup abduction angles generate increased contact stresses, higher wear rates and increased revision rates. However, there is no reported study about the influence of cup abduction on stresses under head lateralisation conditions for ceramic-on-Ceramic THA. Material and method. A finite elements model of a ceramic-on-ceramic THA was developed in order to predict the contact area and the contact pressure, first under an ideal regime and then under lateralised conditions. A 32 mm head diameter with a 30 microns radial clearance was used. The cup was positioned with a 0°anteversion angle and the abduction angle was varied from 45° to 90°. The medial-lateral lateralisation was varied from 0 to 500 microns. A load of 2500 N was applied through the head center. Results. For 45° abduction angle, edge loading appeared above a medial-lateral separation of 30 μm. Complete edge loading was obtained above 60 μm medial-lateral separation. For 45 degrees inclination angle, as the lateralisation increased, the maximal contact pressure increased from 66 MPa and converged to an asymptotic value of 205 MPa. A higher inclination angle resulted in a higher maximum contact pressure. However, this increase in contact pressure induced by higher inclination angle, became negligible as the lateral separation increased. Discussion Both inclination angle and lateral displacement induced a large increase in the stresses in Ceramic-on-Ceramic THA. Edge loading appeared for a small lateralisation. The influence of acetabular inclination angle became negligible for a lateral displacement above 240 μm, as the stresses reached an asymptotic value


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 116 - 116
1 Mar 2017
Riviere C Lazennec J Muirhead-Allwood S Auvinet E Van Der Straeten C Cobb J
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The current, most popular recommendation for cup orientation, namely the Lewinnek box, dates back to the 70's, that is to say at the stone age of hip arthroplasty. Although Lewinnek's recommendations have been associated with a reduction of dislocation, some complications, either impingement or edge loading related, have not been eliminated. Early dislocations are becoming very rare and most of them probably occur in “outlier” patients with atypical pelvic/hip kinematics. Because singular problems usually need singular treatments, those patients need a more specific personalised planning of the treatment rather than a basic systematic application of Lewinnek recommendations. We aim in this review to define the potential impacts that the spine-hip relations (SHRs) have on hip arthroplasty. We highlight how recent improvements in hip implants technology and knowledge about SHRs can substantially modify the planning of a THR, and make the «Lewinnek recommendations» not relevant anymore. We propose a new classification of the SHRs with specific treatment recommendations for hip arthroplasty whose goal is to help at establishing a personalized planning of a THR. This new classification (figures 1 and 2) gives a rationale to optimize the short and long-term patient's outcomes by improving stability and reducing edge loading. We believe this new concept could be beneficial for clinical and research purposes


Orthopaedic Proceedings
Vol. 92-B, Issue SUPP_I | Pages 168 - 168
1 Mar 2010
Walter WL Waters TS Gillies RM Donohoo SM Hozack WJ Kurtz SM
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Squeaking in hip arthroplasty is now well-documented but hitherto poorly understood. In this paper, we report data progressively accumulated from a series of studies undertaken by our group to investigate the mechanisms of noise production associated with ceramic-on-ceramic bearings. We reviewed demographic and radiographic data comparing squeaking with silent hips. Edge loading of the acetabular components was investigated on retrieved bearings and with finite element analysis. The squeaking sound itself was further investigated through acoustic analysis. Squeaking occurs in younger, heavier, and taller patients. We found a higher incidence of acetabular component malposition in squeaking hips and edge loading appears to be a causative factor. Finite element analysis revealed a stiffness mismatch between the shell and liner which may allow the shell to oscillate producing an audible squeak. Acoustic and modal analysis show that squeaking is due to a forced vibration and that the natural frequencies of the ceramic components are above the audible range, suggesting that resonance occurs in the metallic, not the ceramic parts. This phenomenon is related to patient factors, surgical factors, and implant factors, which may produce sound by a combination of edge loading of the ceramic and forced vibration of the acetabular shell and/or the femoral stem


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_2 | Pages 22 - 22
1 Jan 2017
Rivière C Lazennec J Van Der Straeten C Iranpour F Cobb J
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The current, most popular recommendation for cup orientation, namely the Lewinnek box, dates back to the 70's, that is to say at the stone age of hip arthroplasty. Although Lewinnek's recommendations have been associated with a reduction of dislocation, some complications, either impingement or edge loading related, have not been eliminated. Early dislocations are becoming very rare and most of them probably occur in “outlier” patients with atypical pelvic/hip kinematics. Because singular problems usually need singular treatments, those patients need a more specific personalised planning of the treatment rather than a basic systematic application of Lewinnek recommendations. We aim in this review to define the potential impacts that the spine-hip relations (SHRs) have on hip arthroplasty. We highlight how recent improvements in hip implants technology and knowledge about SHRs can substantially modify the planning of a THR, and make the « Lewinnek recommendations » not relevant anymore. We propose a new classification of the SHRs with specific treatment recommendations for hip arthroplasty whose goal is to help at establishing a personalized planning of a THR. This new classification gives a rationale to optimize the short and long-term patient's outcomes by improving stability and reducing edge loading. We believe this new concept could be beneficial for clinical and research purposes


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_IV | Pages 471 - 471
1 Nov 2011
Pandorf T Preuss R
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Ceramic hip components are known for their superior material properties concerning the invivo loading situation. In comparison to other commonly used materials, ceramics have a very low friction coefficient and a high fracture load. However, there are a few reported occasions of in-vivo fracture of ceramic ball heads. An experimental set-up imitating the in-vivo loading situation is used to analyze different scenarios that may lead to the fracture of the ball heads, such as dynamic loading, edge loading and the metal taper condition. It will be shown that even the worst-case set-up does not lead to fracture loads if the interface between ceramic ball head and metal taper is clean and dry. In contrast, certain disturbances/impurities of this interface can cause a further reduction of the fracture load. Ceramic ball heads made of pure alumina have been loaded until fracture under various conditions. The angle between the loading direction and the metal taper equals 35°, the ceramic ball is mounted in an alumina insert. Parameters under investigation were the inclination of the insert, the loading rate, and the condition of taper and ball head (contamination of the interface between taper and ball with adipose and osseous tissue; stripe wear on the outside of the ball head). Altogether 58 specimens (all alumina heads mounted on a titanium taper) have been tested, To resemble the position of the human acetabulum during walking and standing up, the inclination of the insert was chosen to differ between 45° (walking) and 80° (standing up). A variation of the loading speed is also tested, with a maximal speed in the range of the in-vivo loading rate (chosen parameters: 0,5 kN/sec and 25 kN/sec). For fabric samples, bovine femur (corticalis) and porcine adipose tissue were used. All fractured ball heads were statistically analyzed regarding the appearance of fracture in general, the fracture origin, and the metal transfer in the cone of the ceramic ball head. The behavior of the ball heads for the different scenarios shows a great variation: If the inclination of the insert equals 45°, it is not pos sible to break the ceramic ball head at all because of the high plastic deformation of the metal taper. In case of edge loading, the fracture load drops to 20 kN for 28-12/14 S ball heads and 36 kN for 28-12/14 L ball heads. The loading rate and the contamination of the interface between ball head and taper with adipose tissue have no measurable influence on this value. The largest effect on the fracture load has a contamination with osseous tissue. The fracture load decreases to 32% compared to the value measured without the contamination. A minimal fracture load of approximately 8 kN (KK 28-12/14 L) was measured. Statistical analysis shows that the fracture load depends linearly on the stiffness of the system (ball heads 28-12/14 S). Because none of the other parts changes during the experiments, the cause of the change in stiffness is most likely due to a change of the friction coefficient between ball head and taper: A reduced stiffness indicates a lower friction coefficient which results in higher normal forces in the ball head and, therefore, leads to lower fracture loads. This theory is supported by numerical calculations. The influence of edge loading and contamination of the interface between taper and ball with osseous tissue on the fracture load can be shown. If the insert has a high inclination angle, high bending forces are applied to the ball head amplifying the effect of edge loading. It should be accentuated, that the minimum fracture load of a ball head without contamination of the interface is still twice as high as the maximum forces measured in-vivo. Contamination with osseous tissue leads to a minimum fracture load of approximately eight times of the body weight, a value being close to the maximum forces ever measured invivo. Therefore, diligence is recommended during the implantation of the ceramic hip components in order to avoid disturbances of this interface. Because the reduction of the stiffness results in a reduction of the fracture load, the lubrication of the taper should be avoided


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXXVII | Pages 231 - 231
1 Sep 2012
Chana R Esposito C Campbell P Walter W
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Background. Pseudotumours have been associated with metal-on-metal (MoM) hip replacements. We define it as a solid mass which may have cystic components that is neither neoplastic nor infectious in aetiology. The cause of a pseudotumour is not fully understood but could be due to excessive wear, metal hypersensitivity or due to an as-yet unknown cause. Aim. We present the retrieval analysis of early failure MoM hips revised for pain, loosening or a symptomatic mass. Tissues and implants were examined for the possible causes of failure and pseudotumour formation. Corrosion as a potential new cause for pseudotumour formation will be presented. Methods. A group of 16 MoM hip replacements were collected for retrieval analysis. Six of which had a pseudotumour. An Artificial Hip Profiler (Redlux Ltd) was used to measure wear. Edge loading was determined using the 3D wear data. Tissues were histologically evaluated using a 10-point ALVAL scoring system, which strongly suggests hypersensitivity (1). Cases were assigned to one of three categories: high wear (rates >5m/yr), hypersensitivity or corrosion. Results. Of the 6 pseudotumours, 3 had edge loading, 2 had high ALVAL scores and one had corrosion at the head taper junction. The high wear group, (3 cases) all demonstrated edge loading. Histology revealed more metal wear particles and macrophages, with a low ALVAL score in these cases. Two cases were found to have hypersensitivity with a high ALVAL score, more lymphocytes with less visible wear debris and macrophages. The wear rates were also lower, <4m/yr. One total hip replacement had corrosion at the junction between the head and adaptor taper for the stem. The bearings had low wear and the tissue had extensive necrosis as well as products of corrosion enclosed in fibrin (2). There was no suggestion of hypersensitivity (low ALVAL score). Conclusion. Pseudotumours can be caused by high wear, but if this is ruled out, a hypersensitivity or corrosion product reaction should be considered


Orthopaedic Proceedings
Vol. 97-B, Issue SUPP_1 | Pages 1 - 1
1 Feb 2015
Cuckler J
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No, not my mother, but metal-on-metal (MoM) hips! My involvement in the DEFENSE side of MoM hips has allowed me the luxury of reflection and continued study on the basic and clinical science of this particular wear couple. Much of what I have learned is relevant to other articular couples, and might help you in your next THR. No amount of in vitro laboratory testing can replicate or predict in vivo behavior of a particular wear couple. (Mother Nature always has something new to teach us!) Although MoM implants went through complete pre-market evaluation and approval in both the US and EU, the process is inadequate and does not assure safety or success of new designs and materials. Two year results obtained in pre-market (IDE) studies are of insufficient follow-up for accurate evaluation of new materials or designs. Be conservative! Be neither the first, nor the last, to embrace new technology!. Clinical experience and retrieval analysis of MoM devices has revealed factors that are not as apparent for other wear couples such as metal-on-polyethylene (MoP), or ceramic-on-ceramic (CoC). For instance:. All THR's are at risk of micro-lateralization, or displacement of the femoral head from the acetabular wear couple during swing phase, resulting in edge loading. In addition, impingement or displacement related to component malposition or failure to balance the soft tissues about the hip can produce subluxation, producing edge loading and accelerated wear. In the case of MoM implants, the tribology and wear properties of MoM produce identifiable wear scars; all MoM designs appear to be subject to these phenomena. However, evidence now exists that both MoP and CoC wear couples are at similar risk for accelerated wear, although at different rates than MoM. Hard-on-hard wear couples (ceramic, metal) are less tolerant of edge loading than hard-on-soft (e.g., MoP or CoP) wear couples, and therefore require a higher degree of surgical precision in implant placement and reconstruction of the soft tissue balance of the hip. One of the previously unrecognised factors that can change relative implant position (and therefore, the risk of subluxation or edge loading) is the effect of the lumbar spine on apparent acetabular component position (e.g., changes between sitting, standing, or lying prone). This is largely due to the effect of lumbar spine flexibility, as shown in both orthogonal x-ray (“EOSr”) studies, and dynamic CAT scan studies. There is currently no validated algorithm or technique to assess these factors; however, surgeon awareness and at least clinical assessment preoperatively may result in better positioning of implants. Femoral component position can also have a major effect of the risk of impingement or subluxation of the femoral head; the combined anteversion concept of Dorr et al. should be rigorously adhered during THR. Other issues such as fretting corrosion associated with large diameter femoral heads and tissue response to wear debris may not be anticipated until a very large cohort population is available for examination and analysis. No matter how extensive in vitro testing may be, only clinical experience and retrieval analysis can provide the ultimate reassurance as to the success of a new design or material


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_IV | Pages 533 - 534
1 Nov 2011
Sariali E Stewart T Jin Z Fisher J
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Purpose of the study: Implantation of the acetabular socket with high inclination generates increased contract stress, wear and revision rate for total hip arthroplasty (THA). Study of ceramic-on-ceramic THA explants has revealed a high wear rate in bands, suggesting a microseparation effect generating edge loading. There have not been any studies examining the influence of the cup inclination on the contact pressures in ceramic-on-ceramic THA exposed to microseparation between the head and the cup. Material and methods: A finite elements model of a ceramic-on-ceramic hip prosthesis was developed with ABAQUS in order to predict the surface contact and the distribution of the contract pressures, first during ideal centred function then under conditions of microseparation. A 32mm head and a radial clearance head (30μm) were used. The cup was positioned in zero anteversion and 45, 65, 70, and 90° anteversion. Progressive microseparation (0 to 500 μm) was imposed. A 2500N loading force was applied to the centre of the head. Results: For 45° inclination, edge loading appeared for mediolateral separation greater than 30 μm and became complete for 60 μm separation. When edge loading appeared, the contact surface was elliptic. The length of the lesser axis converged towards 0.96mm; the greater axis towards 8.15mm, respectively in the anteroposterior and mediolateral directions. For inclinations of 45°, the contact pressure was 66 Mpa for the centred force. As the mediolateral separation increased, the maximal contact pressure increased, converging towards an asymptotic value of 205 MPa. Increasing the inclination angle of the cup generated an increase in the maximal contact pressure. However, this increase in contact pressure generated by the increasing inclination angle was negligible if the microseparation increased. Discussion: Cup inclination and mediolateral laxity increase stress forces of ceramic-on-ceramic THA and should be avoided. However, the influence of the cup inclination becomes negligible beyond a separation value of 240 μm, the stress forces already having reached their asymptotic value


Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_2 | Pages 40 - 40
1 Mar 2021
Karunaseelan KJ van Arkel R Jeffers J
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Abstract. Objectives. Hip joint laxity after total hip arthroplasty (THA) has been considered to cause microseparation and lead to complications, including wear and dislocation. In the native hip, the hip capsular ligaments may tighten at the limits of range of hip motion and provide a passive stabilising force preventing edge loading and reduce the risk of dislocation. Previous attempts to characterise mechanical properties of hip capsular ligaments have been largely variable and there are no cadaveric studies quantifying the force contributions of each ligament in different hip positions. In this study we quantify the passive force contribution of the hip capsular ligaments throughout a complete range of motion (ROM). Methods. Nine human cadaveric hip specimens (6 males and 3 females) with mean age of (76.4 ± 9.0 years) were skeletonised, preserving the capsular ligaments. Prepared specimens were tested in a 6 degree of freedom system to assess ROM with 5 Nm torque applied in external and internal rotation throughout hip flexion and extension. Capsular ligaments were resected in a stepwise fashion to assess internal force contributions of the iliofemoral (superior and inferior), pubofemoral, and ischiofemoral ligaments during ROM. Results. In external rotation, the superior and inferior iliofemoral ligament minimum force contributions were (136.52 ± 27.15 N) in flexion and (82.40 ± 27.85 N) in extension, respectively. In internal rotation, the ischiofemoral ligament force contributions were dominant in adducted-flexion positions and abducted-extension positions. Conclusions. These findings provide insights into the primary capsular structures that stabilise the hip joint in different manoeuvres. This data allows for an improved understanding of which capsular ligaments contribute the most to hip stability and has important implications for choosing surgical approaches and repair strategies to minimise complications related to joint instability. Declaration of Interest. (b) declare that there is no conflict of interest that could be perceived as prejudicing the impartiality of the research reported:I declare that there is no conflict of interest that could be perceived as prejudicing the impartiality of the research project


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_6 | Pages 38 - 38
1 Apr 2018
LaCour M Ta M Sharma A Komistek R
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Background. In vivo fluoroscopic studies have proven that femoral head sliding and separation from within the acetabular cup during gait frequently occur for subjects implanted with a total hip arthroplasty. It is hypothesized that these atypical kinematic patterns are due to component malalignments that yield uncharacteristically higher forces on the hip joint that are not present in the native hip. This in vivo joint instability can lead to edge loading, increased stresses, and premature wear on the acetabular component. Objective. The objective of this study was to use forward solution mathematical modeling to theoretically analyze the causes and effects of hip joint instability and edge loading during both swing and stance phase of gait. Methods. The model used for this study simulates the quadriceps muscles, hamstring muscles, gluteus muscles, iliopsoas group, tensor fasciae latae, and an adductor muscle group. Other soft tissues include the patellar ligament and the ischiofemoral, iliofemoral, and pubofemoral hip capsular ligaments. The model was previously validated using telemetric implants and fluoroscopic results from existing implant designs. The model was used to simulate theoretical surgeries where various surgical alignments were implemented and to determine the hip joint stability. Parameters of interest in this study are joint instability and femoral head sliding within the acetabular cup, along with contact area, contact forces, contact stresses, and ligament tension. Results. During swing phase, it was determined that femoral head pistoning is caused by hip capsule laxity resulting from improperly positioned components and reduced joint tension. At the point of maximum velocity of the foot (approximately halfway through), the momentum of the lower leg becomes too great for a lax capsule to properly constrain the hip, leading to the femoral component pistoning outwards. This pistoning motion, leading to separation, is coupled with a decrease in contact area and an impulse-like spike in contact stress (Figure 1). During stance phase, it was determined that femoral head sliding within the acetabular cup is caused by the proprioceptive notion that the human hip wants to rotate about its native, anatomical center. Thus, component shifting yields abnormal forces and torques on the joint, leading to the femoral component sliding within the cup. This phenomenon of sliding yields acetabular edge-loading on the supero-lateral aspect of the cup (Figure 2). It is also clear that joint sliding yields a decreased contact area, in this case over half of the stable contact area, corresponding to a predicted increase in contact stress, in this case over double (Figure 2). Discussion. From our current analysis, the causes and effects of hip joint instability are clearly demonstrated. The increased stress that accompanies the pistoning/impulse loading scenarios during swing phase and the supero-lateral edge-loading scenarios during stance phase provide clear explanations for premature component wear on the cup, and thus the importance of proper alignment of the THA components is essential for a maximum THA lifetime. For any figures or tables, please contact authors directly


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_6 | Pages 37 - 37
1 Apr 2018
LaCour M Ta M Sharma A Komistek R
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Background. Extensive research has previously been conducted analyzing the biomechanical effects of rotational changes (i.e. version and inclination) of the acetabular cup. Many sources, citing diverse dislocation statistics, encourage surgeons to strive for various “safe zones” during the THA operation. However, minimal research has been conducted, especially under in vivo conditions, to assess the consequences of cup translational shifting (i.e. offsets, medial and superior reaming, etc.). While it is often the practice to medialize the acetabular cup intraoperatively, there is still a lack of information regarding the biomechanical consequences of such cup medializations and medial/superior malpositionings. Objective. Therefore, the objective of this study is to use a validated forward solution mathematical model to vary cup positioning in both the medial and superior directions to assess simulated in vivo kinematics. Methods. The model used for this study has been validated with telemetric data and incorporates numerous muscles and ligaments. The model is parametrically derived and allows the user to simulate a theoretical THA surgery and to assess the outcomes of proper positioning as well as malpositioning of the cup. Parameters of interest in this study are component positions, joint instability and sliding, and contact area. Results. An intraoperative representation of the pelvis and cup was assessed (Figure 1), with a green star showing the native anatomical center, the red circle showing the acetabular cup center, and the arrow representing the reaming direction. During swing phase, it was determined that unaccounted for acetabular cup shifting of 5–10 mm leads to capsular ligament laxity coupled with an increase in hip joint instability. Two swing phase scenarios were assessed, one simulating adequate capsular tension and therefore a uniform contact patch and the other simulating inadequate capsule tension and therefore femoral component pistoning with a smaller contact patch (Figure 2). During stance phase, it was determined that acetabular cup shifting of 5–10 mm in the medial and/or superior directions yields an increase in hip joint instability. Two stance phase scenarios were simulated, one yielding no hip separation and therefore a uniform, centralized contact patch, and the other yielding ∼1.5 mm of hip separation and therefore a non-uniform, supero-lateral edge loading patch (Figure 3). Cup orientation does not appear to directly cause hip instability, but it will either lessen or exacerbate the instability, depending on the specific scenario. The results in this study did reveal that overly-inclined cups will yield less stability in the lateral direction, and overly-anteverted cups will yield less stability in the anterior direction. Discussion. In general, instability during stance phase comes in the form of femoral head sliding and edge loading, and instability during swing phase comes in the form of femoral head pistoning. This study's analyses did reveal that proper alignment of the acetabular cup is required for ideal clinical results. The results from this study dictate that proper translational alignment of the cup as well as rotational alignment is necessary for patient stability and proper hip mechanics. For any figures or tables, please contact authors directly


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXV | Pages 97 - 97
1 Jun 2012
Hussain A Packer K Li C Kamali A
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Introduction. All hip replacements depend upon good orientation and positioning to ensure that implants function well in vivo. Mal-orientated devices can lead to poor patient gait, poor range of motion, impingement, edge loading and high wear, which in turn may result in the premature failure of the implants. Aim. To investigate the correlation between edge loading and wear on retrieved implants through linear wear analysis and radiographic examination of implants in vivo. Materials & Methods. 55 BHR retrieved acetabular cups with known times in vivo were examined. Linear wear analysis was conducted using a Taylor-Hobson Talyrond 290 roundness machine. Edge loaded cups were classified as cups which showed the wear area crossing over the edge of the cup. Non-edge loaded devices were devices with the wear area within the articulating sphere of the cup, Figure 1. The maximum deviation of the profile from an ideal circle was taken as the maximum linear wear. The implant orientation angles for one edge loaded acetabular component was determined by superimposing BHR models, generated by ProEngineer Wildfire 4 with ISDX II extension software, onto frontal x-ray images, Figure. 2. Results. In this study 32 cups were classed as edge loaded and 23 classed as non-edge loaded. Non-edge loaded cups had a linear wear rate of 1.48±1.01 μm/year. Edge loaded cups generated a significantly higher linear wear rate of 24.02±22.72 μm/year than non-edge loaded devices. For the device analysed radiographically, the inclination was 62° and version angle was 16°. The inclination angle of this device is outside the recommended inclination angle for the BHR and would be considered as mal-orientated. The linear wear result showed that the device was edge loaded with a wear rate of 22.25 μm/year. Discussion/Conclusion. This study aimed to find a correlation between edge loading and high wear of retrieved devices. The results in this study show that edge loaded bearings generate significantly higher linear wear rates compared to the non-edge loaded group. The devices in the edge loaded group also showed a greater scatter with unpredictable linear wear


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXXVII | Pages 200 - 200
1 Sep 2012
Williams S Isaac G Fisher J
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INTRODUCTION. Ceramic-on-metal hip replacements (COM, where the head is a Biolox Delta ceramic and liner is Co Cr alloy), have demonstrated reduced wear under standard conditions in vitro compared to metal-on-metal (MOM) [1]. Early clinical results are also encouraging [2]. Recently concerns have been raised regarding the poor clinical performance of MOM hip resurfacings [3], particularly when cups are steeply inclined. Laboratory hip simulator testing has been used to replicate edge loading, also demonstrating elevated wear [4]. Therefore, a range of conditions to replicate sub-optimal use clinically to better predict in vivo performance should be used. The aim of this study was to compare the wear rates of MOM and COM under adverse edge loading conditions in an in vitro hip simulator test. METHODS. Ceramic-on-metal (n=3) and metal-on-metal (n=3) 36mm hip prostheses (supplied by DePuy International Ltd, UK) were tested in the Leeds Physiological Anatomical Hip Joint Simulator. Liners were mounted to provide a clinical angle of 45o, and stems positioned anatomically. A simplified gait cycle and microseparation was applied as previously described [5] for two million cycles in 25% new born calf serum. Gravimetric analysis was completed every million cycles and wear volumes calculated. RESULTS. The overall mean volumetric wear rate of COM bearings was 0.36 ± 0.55mm3 per million cycles, this was significantly less than the MOM bearing wear (1.32 ± 0.91mm3 per million cycles). For both COM and MOM bearings wear under these edge loading conditions was significantly greater if compared to previously reported wear under standard conditions [1]. DISCUSSION. The reduced wear of COM has been attributed to the differential hardness decreasing adhesive wear and reduced corrosive wear [6]. Wear under the harsh edge-loading conditions in this study is also reported to be significantly less in COM bearings compared to MOM. In MOM bearings in edge contact conditions, the wear zone becomes starved of lubrication, this elevates wear and increases damage at the edge of the cup. In COM bearings the harder head does not become damaged when there is lubricant starvation and hence wear does not accelerate in the same way. In conclusion, COM bearings show reduced wear compared to MOM bearings under standard and adverse conditions and there is some early evidence to support this finding clinically. ACKNOWLEDGEMENTS. Supported by DePuy International Ltd. SW is supported by a Royal Academy of Engineering/EPSRC (UK) fellowship


Orthopaedic Proceedings
Vol. 92-B, Issue SUPP_I | Pages 139 - 139
1 Mar 2010
Sariali* E Stewart* T Jin* Z Fisher* J
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Introduction: The goal of the study was to compare the squeaking frequencies of Ceramic-on-Ceramic THR in-vitro and in-vivo among patients who underwent THR. Method: Four patients, who underwent THR with a Ceramic-on-Ceramic THR (Trident. ®. , Stryker. ®. ) presented a squeaking noise. The noise was recorded and analysed with acoustic software (FMaster. ®. ). In-vitro 2 alumina ceramic (Biolox Forte Ceramtec. ®. ) 32 mm diameter (Ceramconcept. ®. ) components were tested using a PROSIM. ®. hip friction simulator. The cup was positioned with a 70° abduction angle in order to achieve edge loading conditions and the head was articulated ± 10° at 1 Hz with a load of 2.5kN for a duration of 300 cycles. Tests were conducted under lubricated conditions with 25% bovine serum and with the addition of a 3rd body alumina ceramic particle (200 μm thickness and 2 mm length). Results: In-vivo, recordings had a dominant frequency ranging between 2.2 and 2.4 kHz. In-vitro no squeaking occurred under edge loading conditions. However, with the addition of an alumina ceramic 3rd body particle in the contact region squeaking was obtained at the beginning of the tests and stopped after ~20 seconds (dominant frequency 2.6 kHz). Discussion and Conclusion: Squeaking noises of a similar frequency were recorded in-vitro and in-vivo. In-vitro noises followed edge loading and 3rd body particles and despite, the severe conditions, squeaking was intermittent and difficult to reproduce. The lower frequency of squeaking recorded in-vivo, demonstrates a potential damping effect of the soft tissues. No damage was observed on the components, however, the test duration was very short. Squeaking may be related to third body particles that could be generated by wear or impingement between the femoral neck and the metal back. Cup design seems to be of particular importance in noisy hip, leading to a high variability of squeaking rate according to the implants


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 239 - 239
1 Mar 2013
Lerf R Senaris J Delfosse D
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Introduction. Edge loading in acetabular hip implants is generally due to mal-orientation or low tissue tension. It is known that edge loading of metal-on-metal THA may lead to higher metal wear and ion release with corresponding adverse body reactions. The inclination angle of the acetabular cup has been positively correlated with the wear rate of explanted components . 1. However, no data published is known about wear rates of edge loaded hard – soft hip bearings. Methods. For the hip simulator study, seleXys cup inlays, size 28/EE, (Mathys Ltd Bettlach, Switzerland) were used. Standard PE parts and vitamys® inlays (highly cross-linked, vitamin E stabilised UHMWPE) were tested in the same run. PE inlays were machined out of sintered GUR 1020 slabs, packaged and gamma-sterilised in inert atmosphere at 30 kGy. The vitamys® material was made in-house by adding 0.1 wt.-% of vitamin E to GUR 1020 powder from Ticona GmbH, Kelsterbach/Germany. Cross-linking used 100 (±10) kGy gamma-irradiation and the final sterilisation was gas plasma. Cup inclination was varied: besides the protocol of ISO 14242-1 with an inclination angle corresponding to 45 ° in the medial-lateral plane, a steep cup position corresponding to 75 ° was tested, too. To our knowledge, this is the highest inclination angle ever tested in a hip simulator. The testing was conducted in a servo-hydraulic six-station hip simulator (Endolab, Thansau/Rosenheim, Germany) at a temperature of 37±1°C. Tests were run at the RMS Foundation (Bettlach / Switzerland) for five million cycles. The test fluid was based on bovine serum diluted to a protein concentration of 30 g/l and stabilised with sodium azide and EDTA. At lubricant change interval of 500,000 cycles, the inlays were measured gravimetrically with an accuracy of 0.01 mg. Results. The wear rate of the standard UHMWPE inlays tested with an inclination of 75° was 16% lower than those of the inlays with 45 ° inclination. For the vitamys® inlays, wear rates were about the same for both inclination angles (cf. Figure 1). After the test, the 75 ° inlays were polished tribologically on the caudal wall of the inlays while on the pole the tool-marks were still present (Figure 2, vitamys®). The polished surface of the 45 ° inclination samples was lager and covered about 2/3 of the articulation surface (vitamys®, Figure 3) or almost the whole articulation (standard PE). Hence, the hard – soft bearings tested showed no significant effect of inclination angle on the wear rate. This is true for a position as steep as 75 °, just before subluxation would occur. Conclusions. Based on the present hip simulator study, it seems that metal-on-polyethylene bearings are exempt of accelerated wear rate when subjected to edge loading conditions. Using the newest generation of HXLPE, stabilised with vitamin E, combines superior oxidation resistance . 2. , low wear and highest forgiveness for component mal-orientation


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_13 | Pages 21 - 21
1 Oct 2018
Amstutz H Duff ML
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Introduction. Because of concerns regarding excessive wear and short-term failures attributed to the metal-on-metal bearings, the use of metal-on-metal hip resurfacing arthroplasty (MOMHRA) has been greatly reduced since 2008, despite great mid-term results for well-designed implants and in certain patient populations. The true cause of excessive wear was then unknown. Therefore, identification of true risk factors for the procedure became paramount to refine indications and improve survivorship outcomes. Methods. Over the last 10 years, a systematic search of the US national library of Medicine and National institutes of health with the key words “metal-on-metal” and hip resurfacing” was conducted and returned 2186 items. Of these items, 862 were deemed relevant to our research purposes and entered in our center's reference database from which this review was performed. Results. Edge loading is the main culprit for high wear and high serum Co and Cr ion concentrations because it disrupts the fluid film lubrication of the device. Computation of the contact patch to rim distance (CPR), an estimate of the joint's functional coverage, is the best predictor of potential edge loading and excessive wear. Both in vivo and in vitro studies show that the wear of well-designed and well-positioned MOM bearings diminishes over time with continued use, an advantage only featured by MOM bearings. Systemic wear-related complications and hypersensitivity to metal once thought to be common are in fact rare occurrences. In addition, metal-related revisions only represent a small portion of the various modes of failure encountered with well-designed HRA. In our series of 1321 hips with only 0.5% lost to follow-up, 11 patients underwent revision surgery for excessive wear or adverse local tissue reaction. All but 2 had mal-positioned acetabular components (CPR distance <10mm). One of these 2 patients had serum cobalt and chromium levels of 13 and 9 µg/L respectively, despite a CPR distance of 18.3 mm, while the other showed a peri-prosthetic fluid collection estimated at 111cc on MRI. Component aseptic loosening (acetabular or femoral) remains, as is also the case for total hip arthroplasty (THA), the leading indication for revision surgery, even though substantial progress has been reported to reduce its incidence. Femoral neck fractures and loosening are associated with the surgeon's learning curve which can be avoided with proper training. The survivorship of the femoral component in our series after implementation of surgical technique changes is 99.2% at 10 years for an overall survivorship of 95.5%. A diagnosis of DDH is associated with a higher failure rate, particularly from socket loosening, while women without risk factors have a survivorship of 98.6% at 15 years. Conclusion. HRA has often been, but should not be associated with the results of large head metal-on-metal THA which often present with a different set of failure mechanisms. Now that most of the risk factors for HRA have been identified, and solutions found, a balanced perspective of its results is needed because the long-term data available validate the low wear of MOM bearings which was predicted in the early hip simulator studies. Considering the tremendous progress made in surgical technique and the advanced tribological knowledge acquired with the last 20 years of investigations related to MOM HRA, all the conditions are present to make this procedure a success for lifetime durability as shown in our series where 44 patients (54 hips) have died without a revision at a mean follow-up time of 9.7 years (range, 1.8 to 19.7). For HRA, when devices with adequate coverage and clearance of the ball by the socket are used, severe developmental dysplasia and inadequate surgical technique are responsible for most failures at 10 to 15 years of follow-up. It is our opinion that the advantages of HRA over THA (such as absence of thigh pain, a low dislocation rate, no taper corrosion, and the preservation of proximal femoral bone mineral density and the ability to maintain high activity levels without penalty) now outweigh the risks of using a MOM bearing


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 201 - 201
1 Sep 2012
Van Der Straeten C De Smet K Grammatopoulos G
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Introduction. Tribological studies have described a characteristic wear pattern of metal-on-metal hip resurfacings (MoMHRAs) with a run-in period followed by a ‘bedding-in’ phase minimising wear or by an increasing wear patch with edge loading. The use of metal ions as surrogate markers of in-vivo wear is now recommended as a screening tool for the performance of MoMHRAs. The aims of this retrospective, single-surgeon study were to measure ion levels in unilateral MoMHRAs at different stages during the steady-state in order to study the evolution of wear and factors affecting it. Methods. 218 consecutive patients with minimum two serum ion measurements were included. The mean age at surgery was 52.3 years, the first assessment was made at a mean of 2.5 years (11 months–8 years) and the last assessment at a mean of 4.6 years post resurfacing (2– 12 years). Ion level change was defined as Ion level at last assessment minus Ion level at first assessment. Ten different resurfacing designs were implanted, the majority being BHR (n=104), Conserve plus(n=55) and ASR (n=25). The median femoral component size was 50 mm (38–59mm). Radiological assessment of acetabular component orientation was made with EBRA. Results. For the whole cohort a significant reduction in Chromium (Cr) levels between initial [2.6 μg/ml (SD: 6.8)] and last assessment [1.9 μg/ml (SD: 8.3)] was found (p= 0.004). Cobalt (Co) levels were similar at initial [1.7 (SD: 7.7)] and last [1.8 (SD: 10.6)] follow-up (p=0.78). Cr levels increased in 31% and Co increased in 46% of patients. There was a significant ion level increase in 5% of patients. There was no significant difference between genders (p= 0.4) or implant designs (p = 0.07), but a trend of higher ions at last follow up with the ASR implants in comparison to BHR and C+. Neither component size (p=0.4) nor acetabular orientation (p=0.46) correlated with change in ion levels. However, a CPR distance (contact patch-rim) of <10mm was associated with an increase in Cr levels over time (p= 0.042). Patients with increasing ion levels had significantly lower Harris Hip Scores (p=0.038). Discussion. The analysis of the evolution of ion levels in unilateral hip resurfacing after the run-in phase demonstrates an overall decrease of Cr levels but no significant change in Co levels. This in vivo finding is consistent with tribocorrosion studies showing the formation of a passive protective film on the articulating surfaces after the initial wear-in, preventing further corrosion. From that point on, provided there is no edge loading causing increased surface wear, ions are mainly formed by corrosion of the particulate debris generated during the run-in phase. In vitro studies have shown a higher dissolution of the more soluble Co from the debris while Cr remains in solid form with less ion formation. In a number of cases in our study, ion levels continued to increase, indicating ongoing surface wear. These increasing ion levels were correlated with a lower coverage angle more prone to edge loading and with the development of clinical symptoms


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_9 | Pages 108 - 108
1 May 2016
Pandorf T Preuss R Streicher R
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INTRODUCTION. Ceramic hip components are known for their superior material properties and longevity. In comparison to other materials commonly used, ceramics have a very low friction coefficient and a high fracture load. However, even though in-vivo fractures of ceramic ball heads are a relatively rare occurrence compared to other reasons for revision, they are of concern to the surgeon using ceramic components. The goal of this work was to evaluate the most probable causes for fracture and to quantify the influence of the metal taper contamination and shell deformation, respectively. METHODS. An experimental set-up imitating the in-vivo loading situation was used to analyze different scenarios that may lead to the fracture of the ball heads, such as dynamic loading, edge loading and the metal taper contamination. 58 ceramic ball heads made of pure alumina were loaded until fracture under various conditions. Parameters under investigation were the inclination of the insert, the loading velocity, and the contamination of the interface between taper and ball head. RESULTS. The behavior of the ball heads for the different scenarios showed a large variation. If the inclination of the insert equaled 45°, it is not possible to break the ceramic ball head prior to the failure of the metal taper due to high plastic deformation. In case of edge loading, due to the reduction of load transfer area, the load required to fracture dropped significantly. The loading rate had no measurable influence on this value. The largest effect on the fracture load had a contamination with osseous tissue and a damage of the metal taper. The fracture load decreases to approximately 20% compared to the value measured without the contamination. DISCUSSION. Contamination of the interface with osseous tissue or damages on the metal taper lead to a minimum fracture load in the range of the maximum forces ever measured in vivo. According to these findings, diligence is recommended during the implantation of the ceramic hip components in order to avoid disturbances or contamination of this interface. Because the reduction of the friction and the damage or contamination of the ceramic/metal interface results in a reduction of the fracture load, the presence of any material on the component tapers should be avoided


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 1 - 1
1 Sep 2012
Al-Hajjar M Fisher J Tipper J Williams S Jennings L
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INTRODUCTION. Ceramic-on-ceramic hip replacements have generated great interest in recent years due to substantial improvements in manufacturing techniques and material properties. 1. Microseparation conditions that could occur due to several clinical factors such as head offset deficiency, medialised cup combined with laxity of soft tissue resulting in a translation malalignment, have been shown to cause edge loading, replicate clinically relevant wear mechanisms. 2,3. and increase the wear of ceramic-on-ceramic bearings. 3,4. The aim of this study was to investigate the influence of increasing the femoral head size on the wear of ceramic-on-ceramic bearings under several clinically relevant simulator conditions. MATERIALS AND METHODS. The wear of size 28mm and 36mm ceramic-on-ceramic bearings (BIOLOX® Delta, CeramTec, Germany) was determined under different in vitro conditions using the Leeds II hip simulator. For each size bearing, two clinical cup inclination angles were considered, 55° (n=3) and 65° (n=3) for the 28mm bearing and 45° (n=3) and 65° (n=3) for the 36mm bearing. The first two (28mm study) or three (36mm study) million cycles ran under standard gait conditions and a subsequent three million cycles ran under microseparation conditions. A standard gait cycle included a twin peak load (300N–3000N), extension/flexion (−15°/+30°) and internal/external rotation (±10°). Microseparation. 3. was achieved by applying a 0.4–0.5mm medial displacement to the cup relative to the head during the swing phase of the standard gait cycle resulting in edge loading at heel strike. The lubricant was 25% (v/v) new-born calf serum which was changed approximately every 333,000 cycles. The wear volume was ascertained through gravimetric analysis every million cycles. One way ANOVA was performed (significance: p<0.05), and 95% confidence limits were calculated. RESULTS AND DISCUSSION. The mean wear rate under standard gait conditions was 0.05mm. 3. / million cycles for the 28mm bearings and significantly lower (p=0.003) for the 36mm bearings (Figure 1) which could be due to improved lubrication regime. The wear of ceramic-on-ceramic bearings was not influenced by the increase in cup inclination angle for either bearing size (Figure 1). The introduction of microseparation into the gait cycle resulted in stripe wear on the femoral head with a corresponding wear area at the rim of the acetabular cup and significantly higher wear rates of the ceramic-on-ceramic bearings (Figure 2). The wear rate of BIOLOX® Delta bearings under microseparation conditions was still low (<0.25mm. 3. /million cycles) compared to the third generation alumina ceramic-on-ceramic bearings (1.84mm. 3. /million cycles). 4. under the same adverse conditions. Under microseparation conditions, the wear rate of size 36mm bearings was significantly higher (p=0.004) than that for size 28mm bearings. This was thought to be due to the larger contact area for the larger bearings and deprived lubrication under edge loading conditions. For both bearing sizes, the combination of both steep cup inclination angles and microseparation conditions did not increase the wear rates any further compared to microseparation conditions alone (Figure 3). This study shows the importance of surgical positioning of the femoral head and acetabular cup and the importance of testing new bearing materials and designs using these adverse simulator methods. ACKNOWLEDGEMENT. This study was supported by the Furlong Research Charitable Foundation (FRCF) and the National Institute of Health Research (NIHR) as part of a collaboration with the Leeds Musculoskeletal Biomedical Research Unit (LMBRU)


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_6 | Pages 12 - 12
1 Mar 2017
Smyth A Fisher J Suñer S Brockett C
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Introduction. Total ankle replacement (TAR) is surgically complex; malalignment can arise due to surgical technique or failure to correct natural varus/valgus malalignment. Across joint replacement, malalignment has been associated with pain, component edge loading, increased wear and higher failure rates. Good component alignment is considered instrumental for long term TAR success. The conforming surface geometry of mobile bearing TARs leaves no freedom for coronal plane malalignment. The aim of this study was to investigate the biomechanical effect of coronal alignment on a mobile bearing TAR. Methods. Three TARs (Zenith, Corin Group) were tested under five coronal malalignment angles from 0–10° in a single station electromechanical knee simulator applying a typical ankle gait profile. As swing phase load is critical to TAR contact mechanics but will vary depending on the joint laxity. Swing loads of 100N, 300N and 500N were investigated. A positive control test with a swing load of 1000N was also studied, and was expected to eliminate the majority of lift off effects. Under each condition, the version was allowed to move freely while tests were performed, and the version profile under each alignment angle was recorded. Each test was carried out for 600 cycles in 25% bovine serum. Under the same loading conditions, but without lubrication, a Tekscan sensor recorded data from two cycles to assess the change in contact pressure and area at the five coronal angles. Results. Across the three TARs the effect of the swing phase load varied the biomechanics with a similar pattern. The high swing load of 1000N eliminates the majority of version while with 100N swing loads the TAR abducts for the length of the swing phase only realigning when the force increases, the extent dependent on the malalignment angle. At both 300N and 500N swing loads there is an oscillation apparent which changes the contact mechanics. The Tekscan results (Figure 1b) show changes in the contact area at three points in the load cycle; swing, the lower peak and the peak load (Figure 1a). With any degree of malalignment, component lift off is highly prevalent under lower swing phase loads of 100–300N. As the swing load is increased, this effect is only noticeable at greater malalignment angles. Discussion. The observed component lift off results in edge loading and peak pressures occurring at the insert edges. When the insert is 10 degrees coronally malaligned and the insert is brought fully into contact, the peak pressure reaches 16–18MPa, a pressure similar to the yield stress of polyethylene. The high contact pressures will likely elevate the wear and may increase the potential for polyethylene failure. Conclusion. Biomechanical testing has shown the malalignment of a total ankle replacement combined with the joint tension may change the contact mechanics and potentially increase wear. For any figures or tables, please contact authors directly (see Info & Metrics tab above).


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 54 - 54
1 Mar 2017
Nguyen T Amundsen S Choi D Koch C Wright T Padgett D
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Introduction. Contemporary total knee systems accommodate for differential sizing between femoral and tibial components to allow surgeons to control soft tissue balancing and optimize rotation. One method some manufacturers use to allow differential sizing involves maintaining coronal articular congruency with a single radius of curvature throughout sizes while clipping the medial-lateral width, called a single coronal geometry system. Registry data show a 20% higher revision rate when the tibial component is smaller than the femur (downsizing) in the DePuy PFC system, a single coronal system, possibly from increased stresses from edge loading or varying articular congruency. We examined a different single coronal geometry knee system, Smith & Nephew Genesis II, to determine if edge loading is present in downsized tibial components by measuring area and location of deviation of the polyethylene articular surface damage. Methods. 45 Genesis II posterior-stabilized polyethylene inserts (12 matched and 33 downsized tibial components) were CT scanned. 3D reconstructions were registered to corresponding pristine component reconstructions, and 3D deviation maps of the retrieved articular surfaces relative to the pristine surfaces were created. Each map was exported as a point cloud to a custom MATLAB code to calculate the area and weighted center of deviation of the articular surfaces. An iterative k-means clustering algorithm was used to isolate regions of deviation, and a shrink-wrap algorithm was applied to calculate their areas. The area of deviation was calculated as the sum of all regions of deviation and was normalized to the area of the articular surface. The location of deviation was described using the weighted center of deviation and the location of maximum deviation on the articular surfaces relative to the center of the post (Fig. 1). Pearson product moment correlations were conducted to examine the correlation between length of implantation (LOI) and the medial and lateral areas of deviation for all specimens, matched components, and downsized components. Results. The mean LOIs for downsized and matched tibial components were not different (36±28 months vs 46±26 months, p=0.24). Areas of deviation for the medial and lateral sides for both downsized and matched components increased with LOI (p<0.001). Medial and lateral sides of matched retrievals were not different in location of maximum deviation, maximum deviation, and weighted center of deviation (p>0.4). The matched and downsized retrievals did not have different centers of deviation in the medial-lateral direction, maximum deviations, or locations of maximum deviations (p>0.1). Discussion. Our results suggest that downsizing the tibial component in the Genesis II system, a single coronal geometry system, did not affect the area or location of deviation on the articular surface. Overall, the weighted center of deviation remained close to the dwell point and did not change as a function of tibial downsizing. However, we saw deviation patterns biased peripherally for inserts with low LOI in both matched and downsized cohorts. With increasing LOI, the deviation expanded to cover the majority of the available articular surface. Our results suggest the need to further examine this and other systems determine the effects of differential sizing. For figures/tables, please contact authors directly.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 93 - 93
1 Feb 2017
De Martino I Sculco P Meyers K Nocon A Wright T Sculco T
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Introduction. Successful cementless acetabular designs require sufficient initial stability between implant and bone (with interfacial motions <150 μm) and close opposition between the porous coating and the reamed bony surface of the acetabulum to obtaining bone ingrowth and secondary stability. While prior generations of cementless components showed good clinical results for long term fixation, modern designs continue to trend toward increased porosity and improved frictional characteristics to further enhance cup stability. Objectives. We intend to experimentally assess the differences in initial stability between a hemispherical acetabular component with a highly porous trabecular tantalum fixation surface (Continuum. ®. Acetabular System, Zimmer Inc, Warsaw, IN)(Fig 1) and a hemispherical component with the new highly porous Trabecular Titanium. ®. surface (Delta TT, Lima Corporate, Italy)(Fig 2) manufactured by electron beam melting. Material and methods. A total of 16 cups were used, 8 for each type. Each cup was used 4 times. Cups were implanted in polyurethane foam blocks with 1mm interference fit and subsequently edge loaded to failure. Two different foam block densities (0.24 g/cm. 3. and 0.32g/cm. 3. ) were used to model low- and high-density bone stock. Each cup was seated into a block under displacement control using a servohydraulic test machine (MTS Bionix 858, Eden Praire, MN) to engage the locking mechanism until axial forces reach 8 to 10 kN. During insertion, force and displacement were recorded to determine the implantation force for each component. After seating, initial acetabular component fixation was assessed using an edge loading test. Descriptive statistics are presented as means and standard deviations for continuous variables. The Kruskal-Wallis test was used to assess the effect of Cup on the outcomes: (1) Insertion force, (2) Insertion energy, (3) Ultimate load, (4) Yield load, and (5) Ultimate Energy. Pairwise comparisons were done using Mann-Whitney U test for significant outcomes and multiple comparisons were adjusted using Bonferroni correction. All analyses were performed with SAS version 9.3 (SAS Institute, Inc., Cary, NC, USA); a p-value less than 0.05 was considered statistically significant. Results. Delta TT cup required the same seating force (p=0.014) and 18% higher insertion energy (p=0.002) for fully seating compared to Continuum cup, however this difference is not clinically relevant. Delta TT cup exibithed more stability, as exibithed by significantly higher (35%) energy to ultimate load (p=0.014). No statistical differences were found in Ultimate load and Yield load among the 2 cups. Cups in higher density foam required higher force and energy to be seated. In edge load testing higher densities blocks generated higher force and energy accross all cup designs. Conclusions. The result of this study indicate increased interface stability in Trabecular Titanium cup compared to Porous tantalum cup with a low incresing in the energy required for fully seating


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 114 - 114
1 Feb 2017
Favre P King E Palmer M Eldemerdash A Bischoff J Lawton J
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INTRODUCTION. Aseptic loosening is the most common failure mode for Total Elbow Arthroplasty (TEA) and is considered to be associated with accelerated polyethylene bearing wear [1, 2]. This study aimed to evaluate three commercially available implant designs under loads associated with daily living. The hypothesis was that more recent designs (Discovery and Nexel) provide greater articular contact areas resulting in lower polyethylene stresses compared to the Coonrad/Morrey (CM). METHODS. Motion tracking was performed on a healthy volunteer during elbow flexion at 0, 45, and 90° shoulder abduction because most daily activities occur with some shoulder abduction [3] resulting in varus stress about the elbow. This kinematic data was used in an OpenSim upper extremity musculoskeletal model [4] to estimate muscle and joint reaction loads with 5lb in hand, consistent with the common clinical restrictions following TEA. Computer aided assemblies of the smallest size implants for each system were imported to ANSYS for finite element analysis. Metallic components were treated as rigid and polyethylene components were modeled using a nonlinear elastoplastic constitutive model calibrated to material data. Articular contacts were frictional. Physiologic joint reaction forces and moments quantified in OpenSim were applied and the resulting peak articular contact area and peak bearing von Mises stresses were assessed. RESULTS. Simulated deformation patterns of CM bearings corresponded well to those reported in retrievals studies [1, 2] supporting the clinical relevance of the modeling approach. Peak stresses for CM and Nexel were consistently found in the central and side bearings respectively. The central bearing stresses remained 2–2.6 times lower in Nexel compared to CM. Peak stress for all three TEA systems increased with shoulder abduction (Fig.1, 2). Highest peak stresses (Fig.2) were obtained in CM and consistently exceeded the polyethylene yield limit; CM showed the lowest contact area (Fig.3). Nexel and Discovery experienced peak polyethylene stresses 26–34% and 17–39% lower than CM respectively (Fig.2). DISCUSSION. Our results support the hypothesis that newer TEA systems provide increased articular contact area and reduced bearing stresses during physiological loading. The cylindrical CM central bearing carries both the joint reaction force and moment leading to edge loading and high stresses (Fig.1). The design of the Nexel central bearing provides limited resistance to varus-valgus moment, thus transferring the moment to the side bearings and reducing central bearing stresses. The hemispherical Discovery bearing design was confirmed to offer a large articular contact area. However, non-concentricity of the contact spheres can lead to edge loading and high polyethylene stresses under off-axis forces. CM and Discovery utilize conventional polyethylene, whereas Nexel utilizes highly cross-linked Vitamin-E polyethylene. This study does not account for the increased wear resistance of Vitamin-E as compared to conventional polyethylene [5]. Long term clinical data are needed to demonstrate how these wear properties, as well as the geometric design which has been shown to impact stresses and contact patterns, translate to in vivo performance. For figures, please contact authors directly


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_8 | Pages 45 - 45
1 May 2014
Brooks P
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Hip resurfacing using metal-on-metal bearings has a number of purported advantages over traditional total hip replacement in the young, active patient. Males in particular can benefit from the bone preservation, stability, and higher activity levels seen with this procedure. As more is learned about the factors affecting long-term outcome of hip resurfacing, component position has emerged as one major predictor of success. Given a well-selected patient, and a well-designed device, acetabular positioning is perhaps the most important determinant of long-term survivorship in hip resurfacing. One feature of resurfacing socket design which has not been widely disseminated is the sub-hemispheric arc of the bearing surface. While the outer circumference of the socket represents a complete hemisphere, and radiographic evaluation may assume that the apparent socket angle is satisfactory, the actual bearing is less than a hemisphere, so that the true abduction of the bearing is considerably more vertical. This important fact leads to excessive bearing inclination, edge loading, and all that follows, including runaway wear, metallosis, ALVAL, and pseudotumors. Inadequate socket anteversion can expose the psoas tendon to abrasion and tendonitis. Too much acetabular anteversion, especially when combined with increased femoral neck anteversion, can result in an overall decrease in bearing contact area, and excessive wear. Femoral component positioning is critical in the prevention of femoral neck fractures, which are a chief cause of early failure. Varus placement increases the tensile stresses on the superior femoral neck. Excessive valgus threatens notching. Both increase femoral neck fractures. Sufficient malposition will ultimately result in edge loading. Edge wear is incompatible with fluid film lubrication, the key to longevity of these bearings


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_1 | Pages 90 - 90
1 Jan 2016
Cobb J Harris S Masjedi M
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Large heads offer substantial advantages over small ones in hip arthroplasty, as they are far less likely to dislocate. This feature is of particular benefit in very dysplastic females who often have a degree of joint laxity making dislocation a real possibility. Large metal heads have a range of problems, so registries report that they are now being substituted by large ceramic heads, typically reducing in diameter by 15% or more from the native size. All current designs of the femoral ball heads, whether for resurfacing of replacement share a unique design characteristic: a subtended angle of 120° defining the proportion of a sphere that the head represents. A novel design has recently been proposed that might reduce conflict between the femoral ball head rim and the iliopsoas tendon. This paper explains the problem of iliopsoas impingement on femoral heads of native diameter, and the consequences. Material and Methods. Using MRI, we measured the contact area of the Iliopsoas tendon on the femoral head in sagittal reconstruction of 20 hips with symptoms of FAI. We also measured the Articular extent of the femoral head on 40 normal hips and 10 dysplastic hips. We then performed virtual hip resurfacing on normal and dysplastic type hips, attempting to avoid the overhang of the rim inferomedially. Results. The contact area of the Iliopsoas tendon on the femoral head in extension is well visualized (Figure 1). The femoral head articular surface has a subtended angle of 120° anteriorly and posteriorly, but only of 100° medially. Virtual surgery in a femoral head of a dysplastic hip showed that when the femoral head is resurfaced with an anatomic sized component, the femoral ball head has a 20° skirt of metal protruding medially where iliopsoas articulates (figure 2). Reducing this by 15%, (eg to put a 40mm ball head onto a hip that had a 46mm femoral diameter), completely avoids any chance of iliopsoas tendon using the femoral head as a fulcrum. MRI of a dysplastic hip with a 40mm ball shows that iliopsoas impingement is hard to substantiate (figure 3). Discussion. The excessive extent of the femoral components of anatomic proportions may contribute to the pain felt by many following their use. However, the 15% reduction in head size undertaken in total hip arthroplasty completely defunctions the femoral head as a fulcrum. Groin pain is a real issue following hip arthroplasty, but edge loading of the iliopsoas probably only occurs in hip resurfacing or large head metal on metal hip replacement. This may provide another explanation for these bearings are symptomatic in general. Hip resurfacing needs to be undertaken with great care in dysplasia to avoid iliopsoas impingement. In ceramic bearing hip replacement, where ball heads are typically reduced by 15% or more from the native diameter, iliopsoas edge loading on the head rim is unlikely


The Journal of Bone & Joint Surgery British Volume
Vol. 93-B, Issue 9 | Pages 1169 - 1177
1 Sep 2011
Underwood R Matthies A Cann P Skinner JA Hart AJ

The Articular Surface Replacement (ASR) hip resurfacing arthroplasty has a failure rate of 12.0% at five years, compared with 4.3% for the Birmingham Hip Resurfacing (BHR). We analysed 66 ASR and 64 BHR explanted metal-on-metal hip replacements with the aim of understanding their mechanisms of failure. We measured the linear wear rates of the acetabular and femoral components and analysed the clinical cause of failure, pre-revision blood metal ion levels and orientation of the acetabular component. There was no significant difference in metal ion levels (chromium, p = 0.82; cobalt, p = 0.40) or head wear rate (p = 0.14) between the two groups. The ASR had a significantly increased rate of wear of the acetabular component (p = 0.03) and a significantly increased occurrence of edge loading (p < 0.005), which can be attributed to differences in design between the ASR and BHR. The effects of differences in design on the in vivo wear rates are discussed: these may provide an explanation as to why the ASR is more sensitive to suboptimal positioning than the BHR


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_3 | Pages 19 - 19
1 Jan 2016
Marel E Walter L Solomon M Shimmin A Pierrepont J
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Achieving optimal acetabular cup orientation in Total Hip Replacement (THR) remains one of the most difficult challenges in THR surgery (AAOR 2013) but very little has been added to useful understanding since Lewinnek published recommendations in 1978. This is largely due to difficulties of analysis in functional positions. The pelvis is not a static reference but rotates especially in the sagittal plane depending upon the activity being performed. These dynamic changes in pelvic rotation have a substantial effect on the functional orientation of the acetabulum, not appreciated on standard radiographs [Fig1]. Studies of groups of individuals have found the mean pelvic rotation in the sagittal plane is small but large individual variations commonly occur. Posterior rotation, with sitting, increases the functional arc of the hip and is protective of a THR in regards to both edge loading and risk of dislocation. Conversely Anterior rotation, with sitting, is potentially hazardous. We developed a protocol using three functional positions – standing, supine and flexed seated (posture at “seat-off” from a standard chair). Lateral radiographs were used to define the pelvic tilt in the standing and flexed seated positions. Pelvic tilt was defined as the angle between a vertical reference line and the anterior pelvic plane (defined by the line joining both anterior superior iliac spines and the pubic symphysis). In the supine position pelvic tilt was defined as the angle between a horizontal reference line and the anterior pelvic plane. Supine pelvic tilt was measured from computed tomography. Proprietary software (Optimized Ortho, Sydney) based on Rigid Body Dynamics then modelled the patients’ dynamics through their functional range producing a patient-specific simulation which also calculates the magnitude and direction of the dynamic force at the hip and traces the contact area between prosthetic head/liner onto a polar plot of the articulating surface, Fig 2. Given prosthesis specific information edge-loading can then be predicted based on the measured distance of the contact patch to the edge of the acetabular liner. Delivery of desired orientation at surgery is facilitated by use of a solid 3D printed model of the acetabulum along with a patient specific guide which fits the model and the intra-operative acetabulum (with cartilage but not osteophytes removed) - an incorporated laser pointer then marks a reference point for the reamer and cup inserter to replicate the chosen orientation. Results and conclusions. The position of the pelvis in the sagittal plane changes significantly between functional activities. The extent of change is specific to each patient. Spinal pathology is a potent “driver” of pelvic sagittal rotation, usually unrecognised on standard radiographs. Pre-operative patient assessment can identify potential orientation problems and even suitability for hard on hard bearings. Optimal cup orientation is likely patient-specific and requires an evaluation of functional pelvic dynamics to pre-operatively determine the target angles. Post-operatively this technique can identify patient and implant factors likely to be causing edge loading leading to early failure in metal on metal bearings or squeaking in ceramic on ceramic bearings


Orthopaedic Proceedings
Vol. 91-B, Issue SUPP_II | Pages 336 - 336
1 May 2009
Devane P Horne G Adams K Lunn J Sertsou G
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We have performed an RCT of cross-linked versus non cross-linked polyethylene with 125 patients followed for five years. The study showed a dramatic reduction of wear with the cross-linked polyethylene consistent with the in-vitro studies. Because it has been recognised that hard bearings are sensitive to edge loading we were concerned that highly cross-linked polyethylene might exhibit wear properties similar to hard bearings. We have therefore analysed the wear rate as it relates to both anteversion and tilt, to compare non cross-linked polyethylene with cross-linked polyethylene. We found that there was no relationship between tilt and ante-version on any wear indices. These data suggest that, despite having different mechanical properties to non cross-linked polyethylene, cross-linked polyethylene does not exhibit increased wear with conditions that increase edge loading


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_2 | Pages 76 - 76
1 Jan 2016
Jennings L Al-Hajjar M Carbone S Begand S Oberbach T Delfosse D Fisher J
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Introduction. Ceramic composites have been developed to further improve the mechanical properties, reduce risk of fracture, and increase the survivorship of ceramic-on-ceramic bearings in total hip replacement. 1. . The aim of this study was to evaluate the wear of two novel ceramic composite materials under edge loading conditions due to translational mal-positioning when used in both like-on-like and mixed pairing configurations; and to compare their performance to earlier generation ceramic-on-ceramic bearings. Materials and Methods. The head-on-cup configurations of three ceramic materials (see Figure 1), were ATZ-on-ATZ, ZTA-on-ZTA, Al. 2. O. 3. -on-Al. 2. O. 3. , ATZ-on-ZTA, ZTA-on-ATZ, Al. 2. O. 3. -on-ATZ, ATZ-on-Al. 2. O. 3. and Al. 2. O. 3. -on-ZTA. All combinations were size 28mm and were supplied by Mathys Orthopädie GmbH (Morsdorf, Germany). They were tested for four million cycles on the Leeds II hip simulator under microseparation. 2,3,4. conditions representing translational mal-positioning. The gait cycle comprised extension/flexion (−15º/+30º), internal external rotation (+/−10º) and a twin peak load with a maximum of 3kN. Microseparation was achieved by applying a 0.5mm dynamic medial/lateral displacement using a spring load resulting in edge loading at heel strike. New-born calf serum (25%) was used as a lubricant. Wear was assessed gravimetrically every million cycles. Statistical analysis was performed using one-way ANOVA (significance taken at p<0.05). Results. The wear of ATZ-on-ZTA, ATZ-on-Al. 2. O. 3. and Al. 2. O. 3. -on-Al. 2. O. 3. was biphasic with a bedding in wear rate between zero and one million cycles under translational malpositioning conditions and a lower steady state wear rate between one and four million cycles. The bedding in and steady state wear rates of ATZ-on-ZTA (1.16mm. 3. /million cycles bedding in and 0.18mm. 3. /million steady state) and ATZ-on-Al. 2. O. 3. (0.66mm. 3. /million cycles bedding in and 0.20mm. 3. /million steady state) were lower than that of Al. 2. O. 3. -on-Al. 2. O. 3. (1.54mm. 3. /million cycles bedding in and 0.55mm. 3. /million steady state) bearing combination (see Figure 2). However, there was statistically no significant difference (p=0.35) between the wear rates. The wear rates of the other bearing combinations under these adverse microseparation conditions, ZTA-on-ZTA and ATZ-on-ATZ, Al. 2. O. 3. -on-ATZ, Al. 2. O. 3. -on-ZTA, and ZTA-on-ATZ were very low with no clear bedding in and steady state phases (see Figure 1). The wear rates of these combinations, over the four million cycles of test under adverse microseparation conditions, were all lower than 0.14mm. 3. /million cycles. Discussion and Conclusion. The mixed material combinations (ATZ-on-ZTA, ATZ-on-Al. 2. O. 3. , Al. 2. O. 3. -on-ATZ, Al. 2. O. 3. -on-ZTA and ZTA-on-ATZ) tested in this study have shown slightly higher wear rates when compared to ATZ in like-on-like configuration, but superior wear resistance when compared to Alumina BIONIT® (Mathys) and BIOLOX® forte (CeramTec) Al. 2. O. 3. -on-Al2O. 3. bearings tested under the same adverse microseparation conditions


Orthopaedic Proceedings
Vol. 92-B, Issue SUPP_III | Pages 399 - 399
1 Jul 2010
Hussain A Counsell L Kamali A
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Introduction: The purpose of this study was to determine the effects of edge loading on in vivo wear of hip resurfacings from retrievals. Methods: The wear of retrieved BHR heads and cups was assessed using a Taylor-Hobson Talyrond 290 roundness machine. The maximum deviation of the profile from an ideal circle was taken as the maximum linear wear. Edge loaded devices (Figure 1a) were classified as cups which showed the maximum area of wear crossing over the edge of the cup. For all non-edge loaded pairs (Figure 1b), the wear area on the cup was within the sphere of the cup. In this study 50 pairs (diameter size 38 mm to 54 mm) were analysed. Results: 28 pairs were classified as edge loaded, and 22 were not. Edge loaded pairs display greater linear wear than non-edge loaded components (Table 1). Edge loaded components showed no correlation between time in vivo and linear wear. Discussion: Edge loaded pairs have a far greater range of linear wear which may be due to the variation of the angles of the components in vivo. Edge loading may be caused by an open cup, impingement and/or high combined anteversion angle of both the head and cup. The success of a hip resurfacing depends strongly upon articulation occurring within the sphere of the cup, which is reliant upon good component orientation


The Journal of Bone & Joint Surgery British Volume
Vol. 89-B, Issue 9 | Pages 1158 - 1164
1 Sep 2007
Lusty PJ Watson A Tuke MA Walter WL Walter WK Zicat B

We studied 33 third generation, alumina ceramic-on-ceramic bearings retrieved from cementless total hip replacements after more than six months in situ. Wear volume was measured with a Roundtest machine, and acetabular orientation from the anteroposterior pelvic radiograph. The overall median early wear rate was 0.1 mm. 3. /yr for the femoral heads, and 0.04 mm. 3. /yr for the acetabular liners. We then excluded hips where the components had migrated. In this stable subgroup of 22 bearings, those with an acetabular anteversion of < 15° (seven femoral heads) had a median femoral head wear rate of 1.2 mm. 3. /yr, compared with 0 mm. 3. /yr for those with an anteversion of ≥15° (15 femoral heads, p < 0.001). Even under edge loading, wear volumes with ceramic-on-ceramic bearings are small in comparison to other bearing materials. Low acetabular anteversion is associated with greater wear


Orthopaedic Proceedings
Vol. 91-B, Issue SUPP_I | Pages 88 - 88
1 Mar 2009
Walter W Kurtz S Tuke M Hozack W Holley K Campbell D Hooper G Garino J Spriggins T
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Squeaking is a rare complication of hard-on-hard hip bearings. Occasionally the noise is troublesome enough to warrant revision surgery. The purpose of this study is to contribute to the understanding of the mechanism(s) underlying squeaking. We analyzed 10 alumina ceramic-on-ceramic bearings from squeaking hips collected at revision surgery. The reason for revision was given as squeaking (6 cases) or squeaking and pain (4 cases). Six of the 10 patients were male, average patient age was 48. Bearings were retrieved after an average of 23 months in service (11 to 61 months). There were 4 different designs of acetabular component from 2 different manufacturers. Nine have an elevated metal rim which is proud of the ceramic and one does not. Two bearings were 36mm in diameter, 6 were 32mm and 2 were 28mm. All 10 bearings showed evidence of edge loading wear. Mean dimensions of the wear patch were 37mm by 12mm on the acetabular component and 32mm by 13mm on the femoral heads. Wear dimension was not related to bearing diameter. Seven of the 10 implants also had evidence of impingement of the femoral neck against the elevated metallic rim or the ceramic insert or both. There was no chipping or fracture of any of the ceramic components. Squeaking is a recently recognized complication of hard on hard bearing surface. This retrieval study is the first of its kind, to our knowledge attempting to unravel the mechanism of this undesirable complication. Although impingement seems to be present in majority of cases, the latter does not seem to be necessary. Edge loading wear was the common factor in all cases and this may prove to be a critical mechanism


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 62 - 62
1 Feb 2020
LaCour M Nachtrab J Ta M Komistek R
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Introduction. Previous research defines the existence of a “safe zone” (SZ) pertaining to acetabular cup implantation during total hip arthroplasty (THA). It is believed that if the cup is implanted at 40°±10° inclination and 15°±10° anteversion, risk of dislocation is reduced. However, recent studies have documented that even when the acetabular cup is placed within the SZ, high incidence dislocation and instability remains due to the combination of patient-specific configuration, cup diameter, head size, and surgical approach. The SZ only investigates the angular orientation of the cup, ignoring translational location. Translational location of the cup can cause a mismatch between anatomical hip center and implanted cup center, which has not been widely explored. Objective. The objective of this study is to define a zone within which the implanted joint center can be altered with respect to the anatomical joint center but will not increase the likelihood of post-operative hip separation or dislocation. Methods. A theoretical forward solution hip model, previously validated by telemetric devices and fluoroscopy data of existing implants, was used for analysis. The model allows for modifications of implant geometries/placement and soft tissue resection to simulate various surgical conditions. For the baseline simulation, the cup center was matched to the anatomical hip joint center, calculated as the center of the best fit sphere mapping the acetabulum, and the orientation of the cup was 40°/15° (inclination/anteversion). Keeping cup orientation the same, the location of the cup was moved in 1 mm increments in all directions to identify the region where a mismatch between the two centers did not lead to separation or instability in the joint. Results. During both swing and stance phase, when the acetabular cup was placed within the optimal conic with a slant height of 5±1 mm, no hip instability or dislocation risk occurred. As the acetabular cup was translated to the boundary of the optimal conic, hip instability increased. When the acetabular cup was placed at the boundary of the optimal conic, up to 2 mm of hip separation in the lateral direction occurred during swing phase, resulting in a decrease in contact area and an increase in contact stress. As the cup was placed outside the optimal conic, severe edge loading and hip separation up to 3.5 mm occurred during swing phase. In general, this resulted in large increases in cup stress, resulting in increased risk of wear leading to early complications. Discussion. This study introduces the concept of an optimal conic in the hip joint space to reduce the incidence of dislocation and hip instability after THA. Placing the cup center within the optimal conic reduces hip instability. Moving the cup further from the anatomical hip center increases the occurrence of hip instability. Cup placement within the optimal conic and angular SZ can lead to better postoperative outcomes. For any figures or tables, please contact authors directly


The Journal of Bone & Joint Surgery British Volume
Vol. 92-B, Issue 8 | Pages 1072 - 1078
1 Aug 2010
Grammatopoulos G Pandit H Glyn-Jones S McLardy-Smith P Gundle R Whitwell D Gill HS Murray DW

Pseudotumours are a rare complication of hip resurfacing. They are thought to be a response to metal debris which may be caused by edge loading due to poor orientation of the acetabular component. Our aim was to determine the optimal acetabular orientation to minimise the risk of pseudotumour formation. We matched 31 hip resurfacings revised for pseudotumour formation with 58 controls who had a satisfactory outcome from this procedure. The radiographic inclination and anteversion angles of the acetabular component were measured on anteroposterior radiographs of the pelvis using Einzel-Bild-Roentgen-Analyse software. The mean inclination angle (47°, 10° to 81°) and anteversion angle (14°, 4° to 34°) of the pseudotumour cases were the same (p = 0.8, p = 0.2) as the controls, 46° (29° to 60°) and 16° (4° to 30°) respectively, but the variation was greater. Assuming an accuracy of implantation of ± 10° about a target position, the optimal radiographic position was found to be approximately 45° of inclination and 20° of anteversion. The incidence of pseudotumours inside the zone was four times lower (p = 0.007) than outside the zone. In order to minimise the risk of pseudotumour formation we recommend that surgeons implant the acetabular component at an inclination of 45° (± 10) and anteversion of 20° (± 10) on post-operative radiographs. Because of differences between the radiographic and the operative angles, this may be best achieved by aiming for an inclination of 40° and an anteversion of 25°


The Bone & Joint Journal
Vol. 95-B, Issue 6 | Pages 782 - 787
1 Jun 2013
Niki Y Takeda Y Udagawa K Enomoto H Toyama Y Suda Y

We investigated the characteristics of patients who achieved Japanese-style deep flexion (seiza-sitting) after total knee replacement (TKR) and measured three-dimensional positioning and the contact positions of the femoral and tibial components. Seiza-sitting was achieved after surgery by 23 patients (29 knees) of a series of 463 TKRs in 341 patients. Pre-operatively most of these patients were capable of seiza-sitting, had a lower body mass index and a favourable attitude towards the Japanese lifestyle (27 of 29 knees). According to two-/three-dimensional image registration analysis in the seiza-sitting position, flexion, varus and internal rotation angles of the tibial component relative to the femoral component had means of 148° (. sd. 8.0), 1.9° (. sd. 3.2) and 13.4° (. sd. 5.9), respectively. Femoral surface contact positions tended to be close to the posterior edge of the tibial polyethylene insert, particularly in the lateral compartment, but only 8.3% (two of 24) of knees showed femoral subluxation over the posterior edge. The mean contact positions of the femoral cam on the tibial post were located 7.8 mm (. sd. 1.5) proximal to the lowest point of the polyethylene surface and 5.5 mm (. sd. 0.9) medial to the centre of the post, indicating that the post-cam contact position translated medially during seiza-sitting, but not proximally. Collectively, the seiza-sitting position seems safe against component dislocation, but the risks of posterior edge loading and breakage of the tibial polyethylene post remain. Cite this article: Bone Joint J 2013;95-B:782–7


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_6 | Pages 26 - 26
1 May 2019
King R Wang X Qureshi A Vepa A Rahman U Palit A Williams M Elliott M
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Background. Over 10% of total hip arthroplasty (THA) surgeries performed in England and Wales are revision procedures. 1. Malorientation of the acetabular component in THA may contribute to premature failure due to mechanisms such as edge loading and prosthetic impingement. It is known that the pelvis flexes and extends during activities of daily living (ADLs), and excessive pelvic motion can contribute to functional acetabular malorientation. Preoperative radiographs can be performed to measure changes in pelvic tilt during ADLs to identify high risk individuals and inform surgical decision making. However, radiographs require time-consuming radiation exposure, and are unable to provide truly dynamic 3-dimensional analysis. The purpose of this study was to develop and evaluate a motion capture method using inertial measurement units (IMUs). This would provide a rapid, non-invasive analysis of pelvic tilt which could be used to support surgical planning. Methods. Patients awaiting THA were fitted with a bespoke device consisting of a 3D-printed clamp which housed the IMU and positioned over the sacrum. A wide elastic belt was fitted around the patient's waist to keep the device in place. Movement data was transmitted wirelessly to a tablet computer. Pelvic tilt was measured in standing, flexed seated and step-up positions while undergoing X-rays with the IMU capturing the data in parallel. Statistical analysis included measures of correlation between the X-ray and IMU measurements. Results. Measurements from 30 patients indicated a moderate-strong correlation (R. 2. = .87; Figure 1) between IMU and radiological measures of AP pelvic tilt. Conclusions. A novel device has been developed that can suitably track pelvic movements. This could potentially be used to identify patients with large changes in pelvic tilt, and thereby inform surgical planning. For any figures or tables, please contact the authors directly


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_IV | Pages 415 - 415
1 Nov 2011
Zeng P Rainforth W Inkson B Stewart T
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Retrieved alumina-on-alumina hip joints frequently exhibit a localised region of high wear, commonly called ‘stripe wear’. This ‘stripe wear’ can be replicated in vitro by the introduction of micro-separation, where the joint contact shifts laterally reproducing edge loading during the simulated walking cycle. While the origin of stripe wear is clearly associated with the micro-scale impact resulting from micro-separation, the wear processes leading to its formation and the wear mechanisms elsewhere on the joint are not so well understood. The purpose of this study was to compare the surface microstructure of in vivo and in vitro alumina hip prostheses, and investigate the origins of the damage accumulation mechanisms that lead to prosthetic failure. The in vivo alumina hip prosthesis was Biolox (Ceram-Tec, AG, Plochingen, Gemany) implanted for 11 years [. 1. ]. The in vitro alumina hip prosthesis was Biolox-forte (CeramTec, AG, Plochingen, Gemany), which had been tested in a hip joint simulator under micro-separation at Leeds University using the procedures given in [2]. The worn surfaces of the alumina hip prostheses were investigated using a Scanning Electron Microscopy (SEM). Similar worn surfaces were seen for both in vivo and in vitro samples. Focused ion beam (FIB) microscopy was used to determine the sub-surface damage across the stripe wear. Samples were subsequently removed for Transmission Electron Microscopy (TEM). Sub-surface damage was found to be limited to a few μm beneath the surface; ~ 2μm for in vivo samples and ~1μm for in vitro samples. The transition from mild wear to more severe (stripe) wear was entirely triggered by intergranular fracture. The first stages of fracture lead to the liberation of surface grains which act as 3rd body abrasives. The TEM showed that abrasive grooves are associated with extensive surface dislocation activity, which leads to further grain boundary fracture. This allows the cycle to be repeated and accelerated, thus yielding the stripe wear region. The conclusions are: 1. In vitro hip simulation with micro-separation can produce similar microstructure to in vivo alumina hip prostheses; 2. To extend the life of the joint through the avoidance of severe wear, material and design solutions can be investigated using ceramic materials that have an increased surface inter-granular fracture toughness and component designs with reduced contact stress under edge loading


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXXVII | Pages 456 - 456
1 Sep 2012
Grammatopoulos G Pandit H Mellon S Glyn-Jones S Gundle R Mclardy-Smith P Murray D Gill H
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INTRODUCTION. Studies have suggested that there is a reduction in head-neck-ratio (HNR) associated with MoMHRA. A reduction in HNR at operation would decrease range of movement and increase impingement risk. Impingement could lead to 20 edge loading, increasing wear. Serum ion levels of Chromium (Cr) and Cobalt (Co) are surrogate markers of wear. Although acetabular component orientation has been shown to contribute to wear and PT development, the role of a decrease in HNR has only been highlighted in PT development. This study aimed to measure changes in HNR that occur at resurfacing and determine any gender- and component size-specific differences. In addition it aimed to determine whether changes in HNR could be associated with increased wear. METHODS. 84 patients (56M: 28F) with unilateral MoMHRA were included. The mean age at surgery was 57 years. The mean femoral component was 49mm. Components were considered small if <45mm, average if between 45–50mm and large if >50mm. Three designs were implanted; BHR, C+ and Recap. The average follow up was 4 years. All patients had Cr/Co levels measured at follow up. Patients were considered to have high ions if Cr and Co levels were 5.1ppb and 4.4ppb respectively. Pre-operative HNR (HNRpre) and the post-operative HNR (HNRpost) were made from the respective pelvic radiographs. Assuming a 2mm thick cartilage layer, the HNR based on the diameter of the articular cartilage pre-operatively (HNRart) was calculated. The immediate changes in HNR as a result of the operation were expressed relative to articular HNR pre-op:. HNRartpost=HNRpost–HNRart. RESULTS. The changes in HNR at operation were significantly negatively correlated with HNRpre, (p<0.001), (rho=−0.77). Females had greater ion levels (p=0.013) and smaller components (p<0.001). Females had bigger pre-operative HNRart and were downsized more (p<0.001). Similarly, patients with small components had higher ions (p=0.032). They had greater HNRart and were downsized more (p<0.001) Twelve patients comprised the high ion group. These patients had smaller components (p=0.004), greater HNRart and were down-sized significantly more at resurfacing (p<0.001). DISCUSSION. This study highlights HNR changes that occur in resurfaced hips. Females, patients with small components and patients in the high ion group had higher pre-operative HNR and were downsized more at operation. Femoral downsize, would probably increase impingement risk, lead to secondary edge loading and contribute to greater incidence of wear related problems


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_IV | Pages 408 - 408
1 Nov 2011
Walter W Shimmin A
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Reasons for failure of hip resurfacing arthroplasty include femoral neck fracture, loosening, femoral head osteonecrosis, metal sensitivity or toxicity and component malpositioning. Patient factors that influence the outcome include prior surgery, body mass index, age and gender, with female patients having two and a half times greater risk of revision by 5 years than males . 1. –. 4. In 2008, the Australian National Joint Replacement Registry (ANJRR) reported poorer results with small sizes, whereby component sizes 44mm or less have a five times greater risk of revision than those 55mm or greater . 1. This finding is true for both males and females and after accounting for femoral head size, the effect of gender is eliminated. We explore the relationship between component size and the factors that may influence the survivorship of this procedure, resulting in higher revision rates with smaller components. These include femoral neck loading, edge loading, wear debris production and the effects of metal ions, cement penetration, component orientation, and femoral head vascularity. In particular the way the components are scaled from the large sizes down to the smaller sizes results in some marked changes in interactions between the implant and the patient. Wall thickness of the acetabular and femoral component does not change between the large and small sizes in most devices. This results in a relative excessively thick component in the small sizes. This may cause more acetabular and femoral bone loss, increased risk of femoral neck notching and relative undersizing of the component where acetabular bone is a limiting factor. Stem thickness does not change throughout the size range in many of the devices leading to relatively more femoral bone loss and a greater stiffness mismatch between the femoral stem and the bone. Relatively stiffness between the femoral stem and the bone is up to six times greater in the small size compared to the large size in some designs. The angle subtended by the articular surface (the articular arc) ranges from 170° down to as low as 144° in the small sizes of some devices. A smaller articular arc increases the risk of edge loading, especially if there is any acetabular component malpositioning. Acetabular inclination has been related to metal ion levels 5 and to the early development of pseudotumour. 6. . An acetabular component with a radiographic inclination of 45° will have an effective inclination anywhere from 50° to 64° depending on the type and size of the component. This corresponds to a centre-edge angle from 40° down to 26°. The effective anteversion is similarly influenced by design. The result of a smaller articular arc is to reduce the size of the ‘safe window’ which is the target for orthopaedic surgeons


The Bone & Joint Journal
Vol. 95-B, Issue 3 | Pages 314 - 319
1 Mar 2013
Masjedi M Nightingale CL Azimi DY Cobb JP

We examined the relationship between the size of the femoral cam in femoroacetabular impingement (FAI) and acetabular pathomorphology to establish if pincer impingement exists in patients with a femoral cam. CT scans of 37 symptomatic impinging hips with a femoral cam were analysed in a three-dimensional study and were compared with 34 normal hips. The inclination and version of the acetabulum as well as the acetabular rim angle and the bony acetabular coverage were calculated. These measurements were correlated with the size and shape of the femoral cams. While the size of the femoral cam varied characteristically, the acetabular morphology of the two groups was similar in terms of version (normal mean 23° (. sd. 7°); cam mean 22° (. sd.  9°)), inclination (normal mean 57° (. sd. 5°); cam mean 56° (. sd. 5°)), acetabular coverage (normal mean 41% (. sd. 5%); cam mean 42% (. sd. 4%)) and the mean acetabular rim angle (normal mean 82° (. sd. 5°); cam mean 83° (. sd. 4°)). We found no correlation between acetabular morphology and the severity of cam lesion and no evidence of either global or focal over-coverage to support the diagnosis of ‘mixed’ FAI. The femoral cam may provoke edge loading but removal of any acetabular bearing surface when treating cam FAI might induce accelerated wear. Cite this article: Bone Joint J 2013;95-B:314–19


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_II | Pages 220 - 220
1 May 2011
Li C Kamali A Packer K Ashton R
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Introduction: Although clinical results for the Metal-on-Metal (MoM) devices have been excellent, recently some concerns have been raised regarding the occurrence of periprosthetic soft tissue lesions (PSTL) in some patients with MoM devices. Clinical studies and retrieval analyses have shown that devices revised due to groin pain and PSTL generally have significantly higher wear that has been attributed to edge loading of the implants. Aim: The retrieval study was to investigate the cause of edge-loading of MoM devices in vivo. Materials and Methods: In this study 13 retrieved Birmingham Hip Resurfacing (BHR) devices were examined. All devices were supplied with radiographs showing the in vivo position of the implant. Linear wear was assessed using a Taylor-Hobson Talyrond 290 roundness machine. Multiple roundness profiles were obtained to locate the area of maximum wear on each component. Edge loaded devices were identified when the maximum linear wear occurred at the edge of the cup. Non-edge loaded pairs showed wear area within the articulating surface of the cup. The in vivo abduction angle and version angle of the cup were determined by superimposing the BHR models onto the radiographs (ProEngineer Wildfire 4 with ISDX II extension software) using anatomical references and specific features of the BHR. Results: Linear wear: Among the 13 devices investigated, 11 were edge loaded with the maximum linear wear occurred at the edge of the cup. The remaining 2 pairs were non-edge loaded. The average joint linear wear rate of the edge loaded devices was 49.9 μm per year, and that for the two non-edge loaded devices was 2.4 μm per year. Edge loaded pairs had far greater linear wear than non-edge loaded components. Cup orientation: The abduction angles of the two non-edge loaded cups were 31° and 39°, and their version angles were 12 and 16° respectively. These angles were within recommended orientation for the BHR. In contrast, the adduction angles and/or version angles of all edge loaded devices were outside the recommended orientation. Their abduction angle varied from 40° to 66° and version angle from 5° to 46°. The edge loaded devices with higher inclination angles and/or higher version angels generally had higher linear wear. There is strong correlation between the cup orientation and the linear wear of the implant. Conclusion: Mal-orientated devices in this study showed clear signs of edge loading which in turn resulted in significant increase in wear compared to the well orientated/non-edge loaded devices


The Journal of Bone & Joint Surgery British Volume
Vol. 92-B, Issue 11 | Pages 1527 - 1534
1 Nov 2010
Grammatopoulos G Pandit H Murray DW Gill HS

Pseudotumour is a rare but important complication of metal-on-metal hip resurfacing that occurs much more commonly in women than in men. We examined the relationship between head-neck ratio (HNR) and pseudotumour formation in 18 resurfaced hips (18 patients) revised for pseudotumour and 42 asymptomatic control resurfaced hips (42 patients). Patients in whom pseudotumour formation had occurred had higher pre-operative HNR than the control patients (mean 1.37 (. sd. 0.10) vs mean 1.30 (. sd. 0.08) p = 0.001). At operation the patients with pseudotumours had a greater reduction in the size of their femoral heads (p = 0.035) and subsequently had greater neck narrowing (mean 10.1% (. sd. 7.2) vs mean 3.8% (. sd. 3.2) p < 0.001). No female patient with a pre-operative HNR ≤ 1.3 developed a pseudotumour. We suggest that reducing the size of the femoral head, made possible by a high pre-operative HNR, increases the risk of impingement and edge loading, and may contribute to high wear and pseudotumour formation. As the incidence of pseudotumour is low in men, it appears safe to perform resurfacing in men. However, this study suggests that it is also reasonable to resurface in women with a pre-operative HNR ≤ 1.3


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_5 | Pages 48 - 48
1 Apr 2019
Etchels L Wang L Al-Hajjar M Williams S Thompson J Fisher J Wilcox R Jones A
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INTRODUCTION. There is great potential for the use of computational tools within the design and test cycle for joint replacement devices. The increasing need for stratified treatments that are more relevant to specific patients, and implant testing under more realistic, less idealised, conditions, will progressively increase the pre-clinical experimental testing work load. If the outcomes of experimental tests can be predicted using low cost computational tools, then these tools can be embedded early in the design cycle, e.g. benchmarking various design concepts, optimising component geometrical features and virtually predicting factors affecting the implant performance. Rapid, predictive tools could also allow population-stratified scenario testing at an early design stage, resulting in devices which are better suited to a patient-specific approach to treatment. The aim of the current study was to demonstrate the ability of a rapid computational analysis tool to predict the behaviour of a total hip replacement (THR) device, specifically the risk of edge loading due to separation under experimental conditions. METHODS. A series of models of a 36mm BIOLOX. ®. Delta THR bearing (DePuy Synthes, Leeds, UK) were generated to match an experimental simulator study which included a mediolateral spring to cause lateral head separation due to a simulated mediolateral component misalignment of 4mm. A static, rigid, frictionless model was implemented in Python (PyEL, runtime: ∼1m), and results were compared against 1) a critically damped dynamic, rigid, FE model (runtime: ∼10h), 2) a critically damped dynamic, rigid, FE model with friction (µ = 0.05) (runtime: ∼10h), and 3) kinematic experimental test data from a hip simulator (ProSim EM13) under matching settings (runtime: ∼6h). Outputs recorded were the variation of mediolateral separation and force with time. RESULTS/DISCUSSION. The low cost PyEL model successfully replicated experimental trends in maximum separation with changing swing phase load. PyEL provided a good estimate of the high separation values which resulted from lower swing phase loads, but overestimated the separation resulting from higher swing phase loads. The separation verses time curve of the dynamic rigid FE (with and without friction) closely matched that of the PyEL model. Inertia caused a small delay when moving into and out of the cup (peak delay ∼0.025s). Therefore there was no substantial advantage to the more costly dynamic finite element models as a predictive design tool for hard-on-hard bearings


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_11 | Pages 11 - 11
1 Aug 2018
Muirhead-Allwood S Logishetty K van Arkel R Ng G Cobb J Jeffers J
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The hip joint capsular ligaments (CL) passively restrain extreme range of motion (ROM) by wrapping around the native femoral head, and protect against impingement, edge loading wear and dislocation. This study compared how ligament function was affected by device (hip resurfacing arthroplasty, HRA; dual mobility total hip arthroplasty, DM-THA; and conventional THA, C-THA), with and without CL repair. It was hypothesized that ligament function would only be preserved when native anatomy was preserved: with restoration of head-size (HRA or DM-THA) and repair. Eight normal male cadaveric hips were skeletonised, retaining the hip capsule. CL function was quantified by measuring ROM by internally (IR) and externally rotating (ER) the hip in six functional positions, ranging from full extension with abduction to full flexion with adduction (squatting). Native ROM was compared to ROM after posterior capsulotomy and HRA, and C-THA and DM-THA, before and after surgical CL repair. ROM increased most following C-THA (max 62°), then DM-THA (max 40°), then HRA (max 19°), indicating later engagement of the capsule and reduced biomechanical function with smaller head-size. Dislocations also occurred in squatting after C-THA and DM-THA. CL-repair following HRA restored ROM to the native hip (max 8°). CL-repair following DM-THA reduced ROM hypermobility in flexed positions only and prevented dislocation (max 36°). CL-repair following C-THA did not reduce ROM or prevent dislocation. When HRA was combined with repair, native anatomy was preserved and ligament function was restored. For DM-THA with repair, ligament function depended on the movement of the mobile bearing resulting in near-native function in some positions, but increased ROM when ligaments were unable to wrap around the head/neck. Following C-THA, the reduced head-size resulted in inferior capsular mechanics in all positions as the ligaments remained slack, irrespective of repair. Choosing devices with anatomic head-sizes (resurfacing or dual-mobility) and repairing the capsular ligaments may protect against instability in the early postoperative period


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_1 | Pages 62 - 62
1 Jan 2018
Muirhead-Allwood S Jeffers J
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The hip joint capsule passively restrains extreme range of motion protecting against impingement, dislocation and possibly edge loading. These functions would be advantageous following total hip arthroplasty (THA) however the degree of capsular excision, preservation and/or repair greatly varies between surgeons/approaches. Therefore, we asked: how does THA affect capsular ligamentous biomechanics? Which factors have the biggest influence?. For this laboratory based, cadaveric model, THA was performed through the acetabular medial wall, thus preserving the entire hip capsule. A previously published testing rig was used to measure capsular function by internally and externally rotating the hip in each of five hip positions (standing, sitting, gait heel strike, and two impingement risk positions, full flexion with adduction & extension with abduction). N=8 hips were tested both before and after THA allowing for repeated measurements between the native and replaced hip. The ROM before the capsule engaged increased following THA (p<0.05), indicating reduced biomechanical function. Internal rotation was affected more than external rotation. Increasing neck length restored the ROM more towards the native condition. Increasing head size also had a small positive effect, but less than neck length. Following THA, the capsular ligaments were no longer able to wrap around the smaller femoral head thereby limiting their ability to restrain excessive hip movement. The anterior capsule is affected less than the posterior, and may benefit from being preserved length. A repair to the posterior capsule should compensate for the reduced THA head size in order to restore function


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_5 | Pages 83 - 83
1 Apr 2018
van Arkel R Ng K Muirhead-Allwood S Jeffers J
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Background. The hip joint capsular ligaments passively restrain extreme range of motion (ROM), protecting the native hip against impingement, subluxation, edge loading and dislocation. This passive protection against instability would be beneficial following total hip arthroplasty (THA), however the reduced femoral head diameter postoperatively may prevent a wrapping mechanism that is essential to capsular ligament function in the native hip. Therefore we hypothesized that, post-THA, the reduced femoral head size would prevent the capsular ligaments protective biomechanical function. Methods. In vitro, THA was performed through the acetabular medial wall preserving the entire capsule, avoiding targeting a particular surgical approach. Eight fresh-frozen cadaveric hips were examined and capsular function was measured by internally/externally rotating the hip in five positions ranging from full extension with abduction, to full flexion with adduction. Three head sizes (28, 32, 36 mm) with three neck lengths (restored native 0, +5, +10 mm) were compared. Results. Internal and external rotation ROM increased following THA, indicating late engagement of the capsule and reduced biomechanical function (p<0.05). Internal rotation was affected more than external. Increasing neck length restored ROM more towards the native condition, but too much lengthening over-constrained external rotation. Increasing head size only had a small effect, restoring ROM towards the native condition. Conclusions. Following THA, the capsular ligaments were unable to wrap around the reduced diameter femoral head to restrain excessive hip movement. The posterior capsule was the most affected, indicating native posterior capsule preservation is not advantageous at least in the short-term. Decreased neck length could cause capsular dysfunction, whilst increased could over-tighten the anterior capsule. Relevance. Increased understanding of soft tissue balancing following THA could help prevent instability, a frequent and long-standing THA complication. This study illustrates how the capsule will function according to its preservation or repair following THA


The Journal of Bone & Joint Surgery British Volume
Vol. 87-B, Issue 4 | Pages 483 - 488
1 Apr 2005
Nakayama K Matsuda S Miura H Higaki H Otsuka K Iwamoto Y

We measured the contact areas and contact stresses at the post-cam mechanism of a posterior-stabilised total knee arthroplasty when a posterior force of 500 N was applied to the Kirschner Performance, Scorpio Superflex, NexGen LPS Flex Fixed, and NexGen LPS Flex Mobile knee systems. Measurements were made at 90°, 120°, and 150° of flexion both in neutral rotation and 10° of internal rotation of the tibial component. Peak contact stresses at 90°, 120°, and 150° were 24.0, 33.9, and 28.8 MPa, respectively, for the Kirschner; 26.0, 32.4, and 22.1 MPa, respectively, for the Scorpio; and 34.1, 31.5, and 32.5 MPa, respectively, for the NexGen LPS Flex Fixed. With an internally rotated tibia, the contact stress increased significantly with all the fixed-bearing arthroplasties but not with the NexGen LPS Flex Mobile arthroplasty. The post-cam design should be modified in order to provide a larger contact area whilst avoiding any impingement and edge loading


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_5 | Pages 79 - 79
1 Apr 2019
Abdelgaied A Fisher J Jennings LM
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Introduction. The number of young and more active patients requiring total knee replacement (TKR) is increasing. Preclinical evaluation and understanding the long-term failure of TKR is therefore important. Preclinical wear simulation of TKR is usually performed according to the International Standards Organization (ISO) recommendations. Two international standards for preclinical wear simulation of TKRs have been developed so that the anterior-posterior (AP) translation and internal-external (IE) rotation can be driven in either force or displacement control. However, the effects of using different control regimes on the kinematics and wear of the same TKR have not been investigated. The current study investigated the kinematics, contact mechanics and wear performance of a TKR when running under ISO force and displacement control standards using an experimentally validated computational model. Materials/Methods. Three different ISO control standards were investigated using a size C Sigma curved TKR (DePuy, UK), with moderately cross-linked UHMWPE curved inserts; ISO-14243-3-2004, ISO-14243-3-2014 and ISO- 14243-1-2009. Axial force and flexion-extension angle are common for the three standards. AP and IE motions are displacement controlled in ISO-14243-3-2004 and ISO-14243-3-2014, with the only difference being a reversal of AP polarity between the two standards, and are force controlled in ISO-14243-1-2009. The test setup and soft tissue constraints were defined in accordance with ISO recommendations. The wear model was based on the modification of Archard's law where the wear volume is defined as a function of contact area, sliding distance, cross-shear and contact stress. The simulation framework has been independently validated against experimental wear rates under three different standard and highly demanding daily activities (Abdelgaied et al. 2018). Results. Reversing AP in the displacement control ISO-2014, compared to ISO-2004, resulted in high contact stresses of more than 70 MPa in the posterior direction. The predicted AP and IE from the force control ISO-2009 were in different directions and magnitudes to ISO-2014 AP and IE. The predicted wear rates were 1.8, 2.0, and 5.5 [mm. 3. /mc] for ISO-14243-3-2004, ISO-14243-3-2014 and ISO-14243-1-2009 respectively. Discussion. Reversing AP in the displacement control ISO-2014, without revising the femoral centre of rotation, resulted in high stress edge loading in the posterior direction, due to femoral rollback, and more than 10% increase in wear rate compared to ISO-2004. The predicted AP and IE from the force control ISO-2009 had different polarities and magnitudes to the corresponding displacement control ISO-2014 AP and IE. In addition, the predicted wear rate under the force control ISO-2009 was more than double that measured under displacement control standards due to the increased AP and IE motions predicted under the force control standard. In addition to the previous validation of the model, the predicted wear rate under the force control ISO-2009 of 5.5 mm. 3. /mc was within the 95% confidence limits of the reported experimental wear rate for the same TKR of 4.71±1.29 mm. 3. /mc (Johnston et al. 2018) which gives more confidence in the model. Conclusion. The study showed significant differences between ISO force and displacement control standards and between ISO displacement standards with different AP polarities. These differences should therefore be considered when choosing a control regime for preclinical simulation of TKR


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_4 | Pages 49 - 49
1 Apr 2018
Morgan R Logishetty K Western L Cobb J Auvinet E
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Background. Trust in the validity of a measurement tool is critical to its function in both clinical and educational settings. Acetabular cup malposition within total hip arthroplasty (THA) can lead to increased dislocation rates, impingement and increased wear as a result of edge loading. We have developed a THA simulator incorporating a foam/Sawbone pelvis model with a modified Microsoft HoloLens® augmented reality (AR) headset. We aimed to measure the trueness, precision, reliability and reproducibility of this platform for translating spatial measurements of acetabular cup orientation to angular values before developing it as a training tool. Methods. A MicronTracker® stereoscopic camera was integrated onto a HoloLens® AR system. Trueness and precision values were obtained through comparison of the AR system measurements to a gold-standard motion capture system”s (OptiTrack®) measurements for acetabular cup orientation on a benchtop trainer, in six clinically relevant pairs of anteversion and inclination angles. Four surgeons performed these six orientations, and repeated each orientation twice. Pearson”s coefficients and Bland-Altman plots were computed to assess correlation and agreement between the AR and Motion Capture systems. Intraclass correlation coefficients (ICC) were calculated to evaluate the degree of repeatability and reproducibility of the AR system by comparing repeated tasks and between surgeons, respectively. Results. The trueness of the AR system was 0.24° (95% CI limit 0.92°) for inclination and 0.90° (95% CI limit 1.8°) for anteversion. Precision was 0.46° for inclination and 0.91° for anteversion. There was significant correlation between the two methods for both inclination (r = 0.996, p<0.001) and anteversion (r = 0.974, p<0.001). Repeatability for the AR system was 0.995 for inclination and 0.989 for anteversion. Reproducibility for the AR system was 0.999 for inclination and 0.995 for anteversion. Conclusion. Measurements obtained from the enhanced HoloLens® AR system were accurate and precise in regards to determining angular measurements of acetabular cup orientation. They exceeded those of currently used methods of cup angle determination such as CT and computer-assisted navigation. Measurements obtained were also highly repeatable and reproducible, therefore this platform is accurately validated for use in a THA training simulator


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_8 | Pages 19 - 19
1 Apr 2017
Corrado P Alan P Michael S
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Background. As the number of ceramic THR bearings used worldwide is increasing, the number of implants that experience off-normal working conditions, e.g. edge loading, third bodies in the joint, soft tissues laxity, dislocation/subluxation of the joint, increases too. Under all such conditions the bearing surfaces can be damaged, leading eventually to a limitation of the expected performances of the implant. Methods. We characterised the damage resistance of different bearing surfaces (alumina matrix composite BIOLOXdelta, alpha-alumina BIOLOXforte, zirconia 3Y-TZP, oxidized zirconium alloy Zr-2.5Nb, CoCr-alloy) by scratch tests performed following the European standard EN 1071–3:2005. Also the scratch hardness of same materials has been assessed. Results. The Lc1 value (i.e., the load for the onset of a scratch) measured for BIOLOXdelta is about fivefold the one measured for the oxidized zirconium alloy (OXZr) surface and about tenfold the Lc1 measured for the CoCr alloy. The height of ridges along the scratch edges due to plastic flow in the composite ceramic BIOLOXdelta are only 21% in height than in CoCr, and only a small fraction (0.04%) of the height of ridges measured on OXZr surfaces. The scratch hardness of the metal samples tested (CoCr, OXZr) results one order of magnitude lower than the ones of ceramics. This behavior is not influenced by of the presence of the coating on OXZr surface. Conclusions. The transformation toughened ceramics tested (BIOLOXdelta, 3Y-TZP) are the materials that exhibit the higher resistance to scratching. Ridges at scratch edges are lower in ceramics than in coated or uncoated metals. The result show the superior scratch resistance behavior of toughened ceramics for THR wear couples with respect to coated or bare alloys. Level of Evidence. Level 1


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_10 | Pages 4 - 4
1 Jun 2018
Walter W
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Ceramic-on-ceramic bearings provide a solution to the osteolysis seen with traditional metal-on-polyethylene bearings. Sporadic reports of ceramic breakage and squeaking concern some surgeons and this bearing combination can show in vivo signs of edge loading wear which was not predicted from in vitro studies. Taper damage or debris in the taper between the ceramic and metal may lead to breakage of either a ceramic head or insert. Fastidious surgical technique may help to minimise the risk of ceramic breakage. Squeaking is usually a benign complication, most frequently occurring when the hip is fully flexed. Rarely, it can occur with each step of walking when it can be sufficiently troublesome to require revision surgery. The etiology of squeaking is multifactorial in origin. Taller, heavier and younger patients with higher activity levels are more prone to hips that squeak. Cup version and inclination are also relevant factors. Osteolysis following metal-on-UHMW polyethylene Total Hip Arthroplasty (THA) is well reported. Earlier generation ceramic-on-ceramic bearings did produce some osteolysis, but in flawed implants. As third and now fourth generation ceramic THAs come into mid- and long-term service, the orthopaedic community has begun to see reports of high survival rates and very low incidence of osteolysis in these bearings. The technique used by radiologists for identifying the nature of lesions on Computed Tomography (CT) scan is the Hounsfield score which will identify the density of the tissue within the lucent area. Commonly the radiologist will have no access to previous imaging, especially pre-operative imaging if a long time has elapsed. With such a low incidence of osteolysis in this patient group, what, then, should a surgeon do on receiving a CT report on a ceramic-on-ceramic THA, which states there is osteolysis? This retrospective review aims to determine the accuracy of CT in identifying true osteolysis in a cohort of long-term third generation ceramic-on-ceramic uncemented hip arthroplasties in our department. Pelvic CT scans were performed on the first 27 patients from a cohort of 301 patients undergoing 15-year review with third generation alumina-alumina cementless THAs. The average follow-up was 15 years (15–17). The CT scans were reviewed against pre-operative and post-operative radiographs and reviewed by a second musculoskeletal specialist radiologist. Eleven of the CT scans were reported to show acetabular osteolysis, two reported osteolysis or a possible pre-existing cyst and one reported a definitive pre-existing cyst. After review of previous imaging including pre-operative radiographs, eleven of the thirteen patients initially reported to have osteolysis were found to have pre-existing cysts or geodes in the same size and position as the reported osteolysis, and a further patient had spot-welds with stress-shielding. One patient with evidence of true osteolysis awaits aspiration or biopsy to determine if he has evidence of ceramic wear or metallosis. Reports of osteolysis on CT should be interpreted with care in modern ceramic-on-ceramic THA to prevent unnecessary revision. Further imaging and investigations may be necessary to exclude other conditions such as geodes, or stress shielding which are frequently confused with osteolysis on CT scans


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_8 | Pages 24 - 24
1 Apr 2017
Janssen D Bitter T Schreurs B Marriott T Khan I Verdonschot N
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Background. Fretting at modular junctions is thought to be a ‘mechanically assisted’ corrosion phenomenon, initiated by mechanical factors that lead to increased contact stresses and micromotions at the taper interface. We adopted a finite element approach to model the head-taper junction, to analyse the contact mechanics at the taper interface. We investigated the effect of assembly force and angle on contact pressures and micromotions, during loads commonly used to test hip implants, to demonstrate the importance of a good assembly during surgery. Methods. Models of the Bimetric taper and adaptor were created, with elastic-plastic material properties based on material tests with the actual implant alloy. FE contact conditions were validated against push-on and pull-off experiments. The models were loaded according to ISO 7206-4 and −6, after being assembled at 2-4-15kN, both axially and at a 30° angle. Average micromotions and contact pressures were analysed, and a wear score was calculated based on the contact pressures and micromotions. Results. The average contact pressure decreased when a higher assembly force was used, with loads being distributed over a larger contact area, but increased when tested at a 30° angle. Average micromotions reduced with a higher assembly load, except when assembled at a 30° angle. The wear score decreased with increasing assembly force, when applied perpendicularly, while when assembled at a 30° angle, the wear score did not reduce with assembly force. Conclusions. The location and patterns of micromotions were consistent with retrieved tapers and those generated in in-vitro test models. Increased impaction loads reduced the average amount of micromotion and fretting. We intend to apply more complex loading regimes in future analyses, enabling to study phenomena such as edge loading and frictional torque. Level of evidence. IIb - Experimental study. Disclosure. This study was financially supported by Biomet UK Healthcare Ltd


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_17 | Pages 90 - 90
1 Nov 2016
Su E
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Metal-on-metal (MOM) hip arthroplasty has been associated with a variety of new failure modes that may be unfamiliar to surgeons who traditionally perform metal-on-polyethylene THR. These failure modes include adverse local tissue reaction to metal debris, hypersensitivity to metal debris, accelerated wear/metallosis, pseudotumours, and corrosion. A significant number of patients with metal-on-metal hip arthroplasty may present to surgeons for routine followup, concern over their implant, or frank clinical problems. A common issue with MOM hip arthroplasty that can lead to accelerated wear and failure is implant malposition. Malposition of a hard-on-hard bearing can lead to edge loading and accelerated wear at the articular surfaces, which will lead to elevation in blood metal ion levels and metallosis. Distinct from this failure mode is the possibility of metal hypersensitivity, which is believed to be an immunologically mediated reaction to normal amounts of metal debris. Because a modular MOM THR has multiple junctions and tapers that come into contact with one another, there also is the possibility of non-articular metal debris production and corrosion. This type of corrosion reaction can lead to soft tissue destruction not commonly seen with hip resurfacing. Therefore, it is important for orthopaedic surgeons to be aware of the intricacies of following a metal-on-metal hip arthroplasty and to be able to interpret test results such as metal ion levels and cross-sectional imaging. Furthermore, there is a difference in the incidence of problems depending upon the type of implant: hip resurfacing, small-diameter head metal-on-metal total hip replacement, and large diameter head MOM THR. This presentation will discuss the importance of routine monitoring and followup for patients with MOM THR, as well as the utility of measuring blood metal ion levels. The published risk stratification algorithm from the Hip Society will be reviewed


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_1 | Pages 26 - 26
1 Jan 2018
MacDonald S Howard J Goyal P Yuan X Lanting B Teeter M Naudie D McCalden R
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Lewinnek's safe zone recommendation to minimise dislocations was a target of 5–25° for anteversion angle and 30–50° for inclination angle. Subsequently, it was demonstrated that mal-positioning of the acetabular cup can also lead to edge loading, liner fracture, and greater conventional polyethylene wear. The purpose of this study was to measure the effect of acetabular cup position on highly crosslinked polyethylene wear in total hip arthroplasty (THA) at long-term follow-up. We identified all patients that underwent primary THA with a minimum of 10 years follow-up using an institutional database in London, Ontario, Canada. Patients with a single implant design consisting of a 28 mm cobalt chromium head and highly crosslinked polyethylene liner (ram extruded, GUR 1050, 100 kGy gamma irradiated, remelted, ethylene oxide sterilised) were selected for inclusion. In total, 85 hips from 79 recruited patients were analysed. Patients underwent a supine radiostereometric analysis (RSA) exam in which the x-ray sources and detectors were positioned to obtain an anterior-posterior and cross-table lateral radiograph. Acetabular cup anteversion angle, inclination angle, and 3D penetration rate (including wear and creep) were measured from the stereo radiograph pairs. At a mean follow-up of 13 years (range, 10–17 years) the mean penetration rate was 0.059 mm/year (95% CI: 0.045 to 0.073 mm/year). Mean anteversion angle was 18.2° (range, −14 to 40°) and mean inclination angle was 43.6° (range, 27 to 61°). With respect to the Lewinnek safe zone, 67% hips met the target for anteversion angle, 77% met the target for inclination angle, and 51% met the target for both. There was no correlation between anteversion angle and penetration rate (r = −0.14, p = 0.72) or between inclination angle and penetration rate (r = 0.11, p = 0.35). There was also no difference (p = 0.07) in penetration rate between hips located within the Lewinnek safe zone for both anteversion angle and inclination angle (mean 0.057 mm/year, 95% CI: 0.036 to 0.079 mm/year) and those outside the safe zone (mean 0.062 mm/year, 95% CI: 0.042 to 0.083 mm/year). Acetabular cup position had no effect on the wear rate of highly crosslinked polyethylene at long-term follow-up. Although care should still be taken to correctly position the acetabular cup for stability, highly crosslinked polyethylene is a forgiving bearing material that can withstand a wide range of cup positions without negatively impacting longevity due to wear


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_17 | Pages 72 - 72
1 Nov 2016
Shimmin A
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Hip arthroplasty surgeons have various bearing choices to make on behalf of their patients. We make those choices based on our knowledge of pre-clinical wear testing data and the outcome of clinical and radiological follow-up studies. The initial use of conventional polyethylene revealed limitations in its use in younger patients. Modern highly crosslinked polyethylene is a vastly improved bearing surface that means less wear and its consequences. Despite this, registry data still suggests that loosening, lysis and dislocation are problematic causes of implant failure. The functional success of hip replacement surgery, the ageing population and younger patients requesting arthroplasty means we should predict ongoing issues consequent to wear related events even with the newer polyethylenes. Ceramic-on-ceramic bearings surfaces have a long history of successful clinical use. The benefits of ceramic bearings are its superior wear characteristics, the minimal biological response to the ceramic wear products and the ability of ceramics to be offered in larger head sizes. Its limitations have been reports of fracture and squeaking. Fourth generation ceramic articulations have reduced the fracture incidence. Squeaking has been reported to occur in 3% to 20% in different series but revision for squeaking is extremely, low suggesting it is not a significant clinical problem. Edge loading occurs in most hip articulations and is thought to be the primary mechanism in the squeaking event. Modern methodologies of “functional” implant orientation may reduce the incidence of squeaking. While wear and its consequences remain significant issues in hip arthroplasty, the future will require a bearing with reduced wear and biologically inert wear products. This bearing exists already. “The future is now”


Orthopaedic Proceedings
Vol. 92-B, Issue SUPP_I | Pages 104 - 104
1 Mar 2010
Walter WL Gillies M Donohoo S Sexton SA Hozack WJ Ranawat AS
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Squeaking in ceramic on ceramic bearing total hip arthroplasty is well documented but its aetiology is poorly understood. In this study we have undertaken an acoustic analysis of the squeaking sound recorded from 31 ceramic on ceramic bearing hips. The frequencies of these sounds were compared with in vitro acoustic analysis of the component parts of the total hip implant. Analysis of the sounds produced by squeaking hip replacements and comparison of the frequencies of these sounds with the natural frequency of the component parts of the hip replacements indicates that the squeaking sound is due to a friction driven forced vibration resulting in resonance of one or both of the metal components of the implant. Finite element analysis of edge loading of the prostheses shows that there is a stiffness incompatibility between the acetabular shell and the liner. The shell tends to deform, uncoupling the shell-liner taper system. As a result the liner tends to tilt out of the acetabular shell and slide against the acetabular shell adjacent to the applied load. The amount of sliding varied from 4–40μm. In vitro acoustic and finite element analysis of the component parts of a total hip replacement compared with in vivo acoustic analysis of squeaking hips indicate that either the acetabular shell or the femoral stem can act as an “oscillator’ in a forced vibration system and thus emit a squeak. Introduction: Squeaking has long been recognized as a complication in hip arthroplasty. It was first reported in the Judet acrylic hemiarthroplasty. 1. It was the squeak of a Judet prosthesis that led John Charnley to investigate friction and lubrication of normal and artificial joints which ultimately led to the concept of low friction arthroplasty. Ceramic on ceramic bearings were pioneered by Boutin in France during the 1970’s, but experienced unacceptably high fracture rates. Charnley demonstrated in vitro squeaking when he tested one of Boutin’s ceramic-on-ceramic bearings in his pendulum friction comparator. 2. Squeaking has also been reported in other hard on hard bearings, and can also occur after polyethylene bearing surface failure resulting in articulation between metal on metal or ceramic on metal surfaces. 3–6. Recently, squeaking has been increasingly reported in modern ceramic-on-ceramic bearings in hip arthroplasty. However, although well-documented, the aetiology of squeaking in ceramic on ceramic bearings is still poorly understood. The incidence ranges from under 1% to 10%. 7–10. It has been reported in mismatched ceramic couples,11and after ceramic liner fracture. 12,13. An increased risk of squeaking has been demonstrated with acetabular component malposition, as well as in younger, heavier and taller patients. 9. However, it may also occur in properly matched ceramic bearings with ideal acetabular component position and in the absence of neck to rim impingement. 7–9. In rare cases, the squeak is not tolerated by the patient and has prompted a revision. Under ideal conditions hard-on-hard bearings are assumed to be operating under conditions of fluid film lubrication with very low friction. 14,15. However, if fluid film lubrication breaks down leading to dry sliding contact there will be a dramatic increase in friction. If this increased friction provides more energy to the system than it can dissipate, instabilities may develop in the form of friction induced vibrations and sound radiation. 16. Friction induced vibrations are a special case of forced vibration, where the frequency of the resulting vibration is determined by the natural frequency of the component parts. Running a moistened finger around the rim of a wine glass is an example of this. [Appendix]. The hypothesis of this study is that the squeaking sound that occurs in ceramic on ceramic hip replacement is the result of a forced vibration. This forced vibration can be broken down into a driving force and a resultant dynamic response. 17. The driving force is a frictional driving force and occurs when there is a loss of fluid film lubrication resulting in a high friction force. 14,15,18. The dynamic response is a vibration of a part of the device (the oscillator) at a frequency that is influenced by the natural frequency of the part. 16. By analyzing the frequencies of the sound produced by squeaking hip replacements and comparing them to the natural frequency of the component parts of a hip replacement this study aims to determine which part produces the sound. Materials and methods: In vitro determination of the natural frequencies of implant components Modal analysis has suggested that resonance of the ceramic components would occur only at frequencies above the human audible range and that resonance of the metal parts would occur at frequencies within the human audible range. Furthermore, that resonance of the combined ceramic insert and titanium shell would not be within the human audible range. To test this hypothesis we performed a simple acoustic analysis. The natural frequency of hip replacement components was determined experimentally using an impulse-excitation method (Grindo-sonic). Components were placed on a soft foam mat in a quiet environment and struck with a wooden mallet. The sound emitted from the component was recorded on a personal computer with an external microphone with a frequency response which ranges from 50Hz to 18,000Hz (Beyerdynamic MCE87, Heilbronn, Ger-many). The computer has an integrated sound card with a frequency response from 20Hz to 24kHz (SoundMAX integrated digital audio chip, Analogue Devices Inc, Norwood, M.A.) and we used a codec with a frequency response from 20Hz to 20kHz (Audio Codec ’97, Intel, Santa Clara, CA). Sound files were captured as 16 bit mono files at a sample rate of 48000Hz using acoustic analysis software (Adobe Audition 1.5, Adobe Systems Incorporated, San Jose, California, USA). We performed fast Fourier transform (FFT) of the sound using FFT size 1024 with a Blackmann-Harris window to detect the frequency components of the emitted sound. (Fast Fourier transform is an accepted and efficient algorithm which enables construction of a frequency spectrum of digitized sound). We tested the following components: modular ceramic/titanium acetabular components, which included testing the titanium shell and the respective ceramic inserts both assembled according to the manufacturer’s instructions and unassembled; titanium femoral stems and ceramic femoral heads both assembled and unassembled. A range of sizes of each component was tested according to availability from our retrieval collection. In vivo acoustic analysis: Sound recordings were collected from 31 patients. Nineteen recordings were made at our institution: 16 of these were video and audio recordings and 3 were audio only recordings. Video recording was with a digital video camera recorder (Sony DCR-DVD101E Sony Electronics, San Diego, CA, USA) with the same external microphone used in the in vitro analysis. For 3 patients who could not reproduce the sound in the office we lent them a digital sound recorder for them to take home and record the sound when it occurred (Sony ICD-MX20, Sony Electronics, San Diego, CA, USA). This device has a In vivo acoustic frequency range from 60Hz to 13,500Hz. The remainder of the recordings were video and audio recordings made by surgeons at three other institutions on digital video camera recorders. Sound files were captured and analyzed by the same method used in the in vitro analysis. Each recording was previewed in the spectral view mode which allows easy visual identification of the squeak in the sound recording. In addition all sound recordings were played, listening for the squeak. Once a squeak was identified a fast Fourier transform (FFT) was performed. We used FFT size 1024 with a Blackmann-Harris window which allowed us to easily pick out the major frequency components. All prominent frequency components were recorded at the beginning of the squeak and at several time points during the squeak if there was any change. A range was recorded for the fundamental frequency component. We were able to determine the frequency range of the recording device used by observing the frequency range of the background noise on the recording. We found that if a squeak was audible on the recording we had no difficulty determining its frequency regardless of the quality of the device used to make the recording or the amount of background noise. The mean age of the patients was 54 years (23 to 79 years), mean height was 171cm (152 to 186cm) and mean weight was 79kg (52 to 111kg). There were 17 female and 14 male patients. There were nineteen ABGII stem and ABGII cup combinations, 10 accolade stem and trident cup, 1 Exeter stem and trident cup and 1 Osteonics Securfit stem with an Osteonics cup. Ethics committee approval was obtained for this project from our institution and from the referring institutions and informed consent was gained from the patients. Finite element analysis of edge loading: Edge-loading wear which may provide a mechanism for failure of fluid film lubrication and may therefore play a role in squeaking. To evaluate edge loading further we conducted finite-element analysis (FEA). 9. Computed tomography (CT) scans of an intact pelvis were obtained from visual human data set (VHD, NLM, Bethesda, Maryland). Slices were taken at 1mm thick with no inter-slice distance through the entire pelvis. The CT files were then read into a contour extraction program and saved into an IGES file format which was imported into PATRAN (MSC Software, Los Angeles, CA) to develop the pelvic geometry. The pelvis was meshed with 10 noded modified tetrahedral elements. The model was reconstructed with a 54mm titanium alloy generic acetabular shell and a 28mm alumina ceramic liner. The acetabular shell and ceramic liner were meshed using 8 noded hexahedral elements. The shell-liner modular taper junction incorporated an 18° angle. The implant contact conditions (Lagrangian multiplier) allowed the liner and shell to slide with a friction coefficient of 0.9. Tied contact conditions were applied between the generic acetabular shell and the bone representing bone ongrowth. Bone material properties were extracted from the CT files by taking the Hounsfield value and the coordinates and mapping to the element in the model allowing us to calculate the Young’s modulus for each element . 19. Material properties for the shell and liner were based on published values. 20. for titanium alloy and alumina ceramic


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 109 - 109
1 Feb 2017
Elhadi S Catonne Y
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Introduction. Malpositioning of the acetabular cup during total hip arthroplasty increases the risk of dislocation, edge loading, squeaking and can be responsible for early wear and loosening. We hypothesized that the use of three-dimensional visualization tools showing during surgery the planned cup position relatively to the acetabular edge would increase the accuracy of cup orientation. The purpose of this study was to compare 3D planning-assisted with freehand insertion of the acetabular cup. Methods. A randomized, controlled, prospective study of two groups of twenty eight patients each was performed. In the first group, cup positioning was guided by 3D views of the cup within the acetabulum based on a three-dimensional preoperative planning (Figure 1). In the control group, the cup was placed freehand. All of the patients were operated on by the same surgeon through a direct anterior approach in supine position. Cup anteversion and abduction angles were measured on three-dimensional computed tomography reconstructions for each patient by an independent observer. We analyzed the accuracy of both methods. The main evaluation criterion was the percentage of outliers according to the Lewinneck safe zone. Results. There was no difference in surgery time between the two groups. The cup anteversion angle was restored with a higher accuracy in the 3D-assisted group (−2.7 ± 5.4°) comparatively to the freehand-placement group (6.6 ± 9.5°, p<0.0008) (Figure 2). The percentage of outliers was twice lower in the 3D guided group (21%, 6 patients) comparatively to the control group (46%, thirteen of twenty eight p=0.04). According to the Callanan safe zone, the percentage of outliers was also lower in the 3D guided group (32%, versus 75%, p = 0.001) (Figure 3). The surgeon tends to position the cup with a higher anteversion than the native acetabulum anteversion. Conclusions. The use of a 3D preoperative planning can improve cup positioning in total hip arthroplasty by increasing the accuracy of the anteversion restoration and reducing the percentage of outliers. When using a direct anterior approach in supine position, the surgeon may tend intuitively to implant the cup with a higher anteversion value comparatively to the native acetabulum anteversion because of the postero-caudal overcoverage of the cup that gives a false impression of cup retroversion


The Bone & Joint Journal
Vol. 105-B, Issue 5 | Pages 467 - 470
1 May 2023
McBryde CW Prakash R Haddad FS


Orthopaedic Proceedings
Vol. 97-B, Issue SUPP_13 | Pages 94 - 94
1 Nov 2015
Maloney W
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A standard is defined as something established by authority, custom, or general consent. Clearly that does not exist for ceramic on ceramic total hip replacement. A better question is: Is there any indication for a ceramic on ceramic total hip. The answer to that question should when possible be based on clinical outcome data including the value added (or not) with this more expansive technology. Ceramic on ceramic has been popularised based on its low wear. Is this clinically relevant? Probably not, based on currently available data. Both metal on highly crosslinked polyethylene and ceramic on highly crosslinked polyethylene have very low clinically documented wear rates with excellent outcomes in multiple studies. In addition, ceramic on ceramic bearings are more sensitive to implant position. Whereas polyethylene may tolerated edge loading and impingement, ceramic bearings are less likely to do so. Dislocation remains one of if not the top reason for early revision. Even with newer ceramics, there are still less options to fine tune hip stability with ceramic on ceramic bearing surfaces. When looking at the overall, risk of revision, Bozic et al concluded that hard bearings provided no benefit in terms of risk reduction of revision. Considering their higher cost, they questioned the use of these products especially in the 65 and older age group. Looking at the Australian Registry, the cumulative percent revision for ceramic-ceramic THA was 5.7% at 11 years compared to 5.1% for metal on crosslinked poly. The hazard ratio (adjusted for age and gender) was 1.09 in favor of ceramic on poly and the difference was highly significant (p=0.012). When one take into account the increased cost of ceramic on ceramic bearings, it is hard to make a case for ceramic on ceramic bearings. Any use of ceramic on ceramic bearings would have to be based on the hypothesis that in the long run in young active patients they may provide an advantage. This is a hypothesis with no data to support it currently