Surgical navigation systems enable surgeons to carry out surgical interventions more accurately and less invasively, by tracking the surgical instruments inside human body with respect to the target anatomy. Currently, optical tracking (OPT) is the gold standard in surgical instrument tracking because of its sub-millimeter accuracy, but is constrained by direct line of sight (LOS) between camera sensors and active or passive markers. Electromagnetic tracking (EMT) is an alternative without the requirement of LOS, but subject to environmental ferromagnetic distortion. An intuitive idea is to integrate respective strengths of them to overcome respective weakness and we aim to develop a tightly-coupled method emphasising the interactive coupled sensor fusion from magnetic and optical tracking data. In order to get real-time position and orientation of surgical instruments in the surgical field, we developed a new tracking system, which is aiming to overcome the constraints of line-of-sight and paired-point interference in surgical environment. The primary contribution of this study is that the LOS and point correspondence problems can be mitigated using the initial measurements of EMT, and in turn the OPT result can provide initial value for non-linear iterative solver of EMT sensing module. We developed an integrated optical and electromagnetic tracker comprised of custom multiple infrared cameras, optical marker, field generator and sensing coils, because the current commercial optical or magnetic tracker typically consists of unchangeable lower level proprietary hardware and firmware. For the instrument-affixed markers, the relative pose between passive optical markers and magnetic coils is calibrated. The pose of magnetic sensing coils calculated by electromagnetic sensing module, can speed up the extraction of fiducial points and the point correspondences due to the reduced search space. Moreover, the magnetic tracking can compensate the missing information when the optical markers are temporarily occluded. For magnetic sensing subsystem comprised of 3-axis transmitters and 3-axis receiving coils, the objective function for nonlinear pose estimator is given by the summation of the square difference between the measured sensing data and theoretical data from the dipole model. Non-linear optimisation is computational intensive and requires initial pose estimation value. Traditionally, the initial value is calculated by equation-based algorithm, which is sensitive to noise. Instead, we get the initial value from the measurement of optical tracking subsystem. The real-time integrated tracking system was validated to have tracking errors about 0.87mm. The proposed interactive and tightly coupled sensor-fusion of magnetic-optical tracking method is efficient and applicable for both general surgeries as well as intracorporeal surgeries

Introduction. Ilizarov fixators are reliant on tensioned fine wires for stability. The tension in the wires is generated using specific tensioning devices. Loss of wire tension over time may lead of loss a stability and complications. A series of in vitro experiments were undertaken to explore wire tensioner accuracy, the impact of fixation bolt torque and initial tension on loss of tension in ilizarov constructs under static and dynamic loads. Materials & Methods. Medical grade materials were applied to a synthetic bone analogue using surgical instruments in all experiments. Bolt torque was fixed at 6, 10 or 14 Nm using a torque limiting wrench. Wire tension was assessed using a strain measurement bridge. Wires were tensioned to 90, 110 and 130kg as measured by a commercial dynamometric tensioner. Static and dynamic testing was undertaken using an instron testing machine. Cyclical loads from 50–750N were applied for 5000 cycles. Results. Actual wire tension was approximately 15% less than indicated by the tensioner device. Using fixation bolt torques of 10Nm and 14Nm achieved final wire tensions of around 60% and 80% of that applied at 90 and 130kg of applied tension. Static load testing demonstrated self stiffening to similar levels in all pre-tensions. Dynamic testing demonstrated significant loss of tension, most of which occured in the first 3 cycles, inversely proportional to the tension initially applied. Conclusions. These experiments provides insight into the effect of initially applied wire tension on Illizarov mechanical performance. It is important surgeons understand how the different ways that these devices are applied affects mechanical performance. Further research examining what factors affect performance across different manufacturers equipment would therefore be relevant, alongside the development of novel fixation methods to reduce wire slippage and the further development of equipment for clinical use

Demographic changes will increase the number of surgical procedures in the next years. Therefore, quality assurance of clinical processes, such as the reprocessing of surgical instruments as well as intraoperative workflows will be of increasing importance to ensure patient safety. Surgical procedures are often complex and may involve risks for the patient. For fixation of screws, e.g. in case of pedicle screws, osteosynthesis plates or revision joint replacement surgery implants, the application of defined torques may be crucial in order to achieve optimal therapeutic results and minimal complication rates. In many cases a subjective rating of the surgeon is necessary as no adequate instrumentation is available. With the same subjective feeling, hammering or screwing in are performed to implant e.g. the acetabular component in THA. Our actual work is dedicated to the implementation of a functional prototypes of sensor- integrated instruments for specific types of intervention (especially in traumatology) and the evaluation of the sensor integrated surgical instruments in combination with RFID technology for smart process optimisation in the operating room as well as for reprocessing of surgical instruments and surgical management in combination with a knowledge-based planning, control and documentation system. Complementary (preferably wireless) sensors such for instrument identification, tracking or more complex measurements such as forces, torques, temperature or impacts during surgery as well as during reprocessing of reusable instruments could enable computer network based quality assurance in a much broader and comprehensive manner. Within the framework of the OR.NET initiative we follow the approach to integrate wireless sensors for measurement of temperature, force-torque as well as inertial sensors for orientation and impact control, depending on the specific type of application for monitoring of workflows during surgery as well as during reprocessing of reusable instruments and devices. The integration of smart surgical instruments into an open networked operating room based on the open communication standard IEEE 11073 knowledge-based workflow system, can help to improve the process and quality management

INTRODUCTION. Due to increasing interest into taper corrosion observed primarily in hip arthroplasty devices with modular tapers, efforts towards characterizing the corrosion byproducts are prevalent in the literature [1–4]. As a result of this motivation, several studies postulate cellular induced corrosion due to the presence of remarkable features in the regions near taper junction regions and articulating surfaces [3–5]. Observations made on explanted devices from a retrieval database as well as laboratory tests have led to the alternative proposal of electrocautery-electrosurgery damage as the cause of these features. These surgical instruments are commonly used for hemostasis or different degrees of tissue dissection. METHODS. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were used to evaluate the features observed on retrieved devices. Retrieved devices consisted of OXINIUM and cobalt-chromium-molybdenum (CoCrMo) femoral implants, a Titanium-alloy hip stem, and a CoCrMo metal-on-metal femoral head. Electrocautery-electrosurgery damage was created using a SurgiStat II (Valleylab, Colorado) onto various components (CoCrMo, OXINIUM femoral heads as well as Ti-6Al-4V and CoCrMo alloy test stem constructs). Test components were evaluated using the same methods as the retrieved devices. RESULTS. Remarkable features were present on retrieved devices (Figure 1) which were similar to previous studies (3–5). The appearance of these features could be described as crater-like, pitted, scratched, molten or splattered material, and ruffled. These features were present on articulating and non-articulating regions as well as near taper junctions. Testing performed on samples using the SurgiStat II, created features that were similar in appearance (Figure 1). Additionally, material transfer that included an iron peak based on EDS in addition to the cobalt and chromium (present due to native material) was detected in the regions of contact (Figure 2). CONCLUSIONS. It was possible to re-create damage features similar to those previously characterized as remarkable features created by cellular-induced corrosion [3–5]. It is theorized that the high-voltage based electrocautery (commonly Bovie) or high-frequency based electrosurgical devices can result in localized degradation/alteration of oxides and passive regions of commonly used orthopaedic alloys. These surgical instruments, specifically the cutting electrodes, are frequently made of stainless steels which can result in iron transfer during contact with the device. During the surgical use of the electrocautery-electrosurgery instrument, it may be necessary to remove tissue, bone, or cauterize near the implant or explant which may have led to the damage features noted in this study and the previous literature [3–5]. If this damage occurs during the initial implantation of the devices, it may further exacerbate corrosion in the damaged region and/or alter the mechanical integrity of the constructs (i.e. fatigue performance)

Introduction. In hip arthroplasty, it has been shown that assembly of the femoral head onto the stem remains a non-standardized practice and differs between surgeons [1]. Pennock et al. determined by altering mechanical conditions during seating there was a direct effect on the taper strength [2]. Furthermore, Mali et al. demonstrated that components assembled with a lower assembly load had increased fretting currents and micromotion at the taper junction during cyclic testing [3]. This suggests overall performance may be affected by head assembly method. The purpose of this test was to perform controlled bench top studies to determine the influence of impaction force and compliance of support structure (or damping) on the initial stability of the taper junction. Materials and Methods. Test Specimens. Testing was performed on 36mm +5mm CoCr heads combined with prototype Ti6Al4V locking taper analogs both machined with approximately a 5.67º taper angle. To minimize sample variation, the locking taper analogs were dimensionally matched with CoCr femoral heads to maintain a uniform angle difference. Prior to testing, samples were cleaned with isopropanol and allowed to dry. Effect of Peak Force Magnitude. Testing was performed on a rigid setup where a 10N preload was applied to the femoral head axially. Heads were assembled with loads ranging from 2kN–10kN using an impaction tower and seating loads were recorded at a collection rate of 273kHz. After assembly, tensile loads were applied until the taper junction was fully disassembled and distraction loads were recorded at a collection rate of 500Hz. Effect of Damping. 40 durometer rubber pads were placed underneath the trunnions as well as to the striking surface of the impaction tower to simulate compliance in the supporting structure and the surgical instruments. Aside from the added damping, testing was performed identical to the rigid setup tests. Results. Taper stability (as assessed by disassembly forces) increased linearly with peak assembly force with an R2 value of 0.95 for both rigid and compliant groups (Figure 1). On average a 46% larger input energy was required in the compliant group to achieve a comparable impaction force to the rigid group (Figure 2). However, the correlation between the assembly load and distraction force was not affected. Discussion. As shown in previous studies, impact force has a large effect on initial taper stability. An interesting finding in this study was that system compliance has a large effect on the applied assembly force. The addition of a compliant setup was intended to simulate a surgical scenario where factors such as the patient's leg positioning, patient mass, surgical instruments, and surgical approach may influence the resulting compliance due to the dissipation of impaction energy and reducing the applied impaction force. Based on test results, surgical procedure as well as patient variables may have a significant effect of initial taper stability. For any figures or tables, please contact authors directly (see Info & Metrics tab above).

Purpose. When we perform total knee arthroplasty (TKA), the accurate osteotomy and implant setting is important as follows to improve long-term results. As means to perform osteotomy exactly, patient specific surgical instruments (PSI) patient specific surgical instruments planning based on pre-operative MRI (Signature, Materialise) and Image-free navigation system (Navi: Knee unlimited; BrainLAB) exist. However, there is not the report to compare which is exact for the same patient at the same time using two methods. We report to compare the osteotomy plans by two methods. Materials. Nine cases of TKA (Vanguard Complete Knee System, PS, BIOMET) operated on by one operator in our hospital from October 2012 to September 2013. 78.0 years average age (71–81 years old), sex was 6 cases women, 3 men. Methods. Intra-operatively measurements of α, β, γ, δ angle, rotation angle of the femoral component and the size of the components were evaluated between the two groups. Coronal cutting angles were considered as outlier the difference between the 3 ° or more from the preoperative planning on computed tomography (CT) scans made one week after surgery. Results. PSI cases were inclined with respect to Navi cases, coronal plane: average varus 0.4 ° (valgus 1.0° to varus 3.0°), sagittal plane: flexion 1.0° (flexion 5.0° to extension 3.5°), axial plane: internal rotation 0.9° (internal rotation 3.5° to external rotation 0.0°) in the femur. Coronal plane: average valgus 0.5 ° (valgus 1.5° to varus 4.5°), sagittal plane: backward tilt 0.9° (forward tilt 3.0° to backward tilt 4.5°) in the tibia. Three cases of femoral implant were different from PSI plan, 5 cases in tibia. One of PSI cases in the femur and 1 case in tibia is outlier. Discussion. In the femoral side, fitting of the PSI was good, and error is less. However, in the tibia, some cases of fitting were bad and large error. These PSI were not stable on the bone and looks like seesaw motion at the tibial side. It is necessary to final confirmation by using the extramedullary guide in PSI cases. Conclusion. Accuracy of Navi was higher than PSI in our study

Total joint arthroplasty (TJA) is one of the most successful procedures in orthopaedics. Despite the excellent clinical and functional results, periprosthetic joint infection (PJI) following TJA is a feared complication. For instance, the reported PJI rate after primary total knee arthroplasty is about 0.5–1.9%. In general, prevention of periprosthetic joint and surgical site infections is of utmost importance. This can be reduced by strict antisepsis, adequate sterilization of the surgical instruments and meticulous surgical technique. An indisputable role in prevention of SSI in TJA has been the use of peri-operative systemic antibiotic prophylaxis. The most common recommended antibiotics for prophylaxis in TJA are cefazolin or cefuroxime. In contrast, routine use of commercial antibiotic-loaded bone cement (ALBC) in primary total joint arthroplasty is still a concern of open debate. The use of antibiotic-loaded bone cement delivers a high concentration of antibiotics locally and can decrease the infection rate, which is supported by several studies in the literature. In this context, we present the pros of routine use of commercial antibiotic-loaded bone cement

Over the past decades, computer-aided navigation system has experienced tremendous development for minimising the risks and improving the precision of the surgery. Nowadays, some commercially-available and self-developed surgical navigation systems have already been tested and proved successfully for clinical applications. However, all of these systems use computer screen to render the navigation information such as the real-time position and orientation of the surgical instrument, virtual path of preoperative surgical planning, so that the surgeons have to switch between the actual operation site and computer screen which is inconvenient and impact the continuity of surgery. In recent years, Augmented Reality (AR)- based surgical navigation is a promising technology for clinical applications. In the AR system, virtual and actual reality are mixed, offering real-time, high-quality visualisation of an extensive variety of information to the users. Therefore, in this study, a pilot study of a surgical navigation system for orthopaedics based on optical see-through augmented reality (AR-SNS) is presented, which encompasses the preoperative surgical planning, calibration, registration, and intra-operative tracking. With the aid of AR-SNS, the surgeon wearing the optical see-through head-mounted display can obtain a fused image that the 3D virtual critical anatomical structures are aligned with the actual structures of patient in intra-operative real-world scenario, so that some disadvantages of the traditional surgical navigation are overcome (For example, surgeon is no longer obliged to switch between the real operation scenario and computer screen), and the safety, accuracy, and reliability of the surgery may be improved

Total hip replacement in Germany has been performed in 227293 cases in 2015 and tendency is increasing. Although it is a standard intervention, freehand positioning of cup protheses has frequently poor accuracy. Image-based and image-free navigation systems improve the accuracy but most of them provide target positions as alphanumeric values on large-size screens beneath the patient site. In this case the surgeon always has to move his head frequently to change his eye-focus between incision and display to capture the target values. Already published studies using e.g. IPod-based displays or LED ring displays, show the chance for improvement by alternative approaches. Therefore, we propose a novel solution for an instrument-mounted small display in order to visualise intuitive instructions for instrument guidance directly in the viewing area of the surgeon. For this purpose a solution consisting of a MicroView OLED display with integrated Arduino microcontroller, equipped with a Bluetooth interface as well as a battery has been developed. We have used an optical tracking system and our custom-designed navigation software to track surgical instruments equipped with reference bodies to acquire the input for the mini-display. The first implementation of the display is adapted to total hip replacement and focuses on assistance while reaming the acetabulum. In this case the reamer has to be centred to the middle point of the acetabular rim circle and its rotation axis must be aligned to the acetabular centre axis by Hakki. By means of these references the actual deviations between instrument and target pose are calculated and indicated. The display contains a cross-hair indicator for current position, two bubble level bars for angular deviation and a square in square indicator for depth control. All display parts are furnished with an adaptive variable scale. Highest possible resolution is 0.5 degrees angular, 1 millimeter for position and depth resolution is set to 2 mm. Compared to existing approaches for instrument-mounted displays, the small display of our solution offers high flexibility to adjust the mounting position such that it is best visible for the surgeon while not constraining instrument handling. Despite the small size, the proposed visualisation symbols provide all information for instrument positioning in an intuitive way

In performing posterior cruciate ligament- retaining total knee arthroplasty (CR-TKA), the original surgical instrument was devised to obtain the range of motion and stability of the knee joint adequate for daily life of Japanese people. We have presumed the tentative joint line as intercondylar notch point of the distal femur, and performed surgery using surface replacement to resect metal width of the femoral component for the distal femur by setting the knee to the original position based on understanding of the shape of anterior curvature of the distal femur in Japanese people in case of implanting the femoral component. In order to obtain stability of the knee, we have minimally released the soft tissue and resected the anterior cruciate ligament (ACL), whereas completely preserved the posterior cruciate ligament (PCL) and maintained physiological ligament balance of the knee joint by resecting the medial condyle of the tibia (genu varus). Our surgical procedure enabled deep flexion knee (knee embracing) greater than 145 degrees in 9.7% and also allowed Japanese sitting in three different designs of total knee joints

Computer assisted surgery is becoming more frequently used in the medical world. Navigation of surgical instruments and implants plays an important role in this surgery. OrthoPilot™ Hip Suite (BBraun Aesculap) is one such system used for hip navigation in orthopaedic surgery. However the accuracy of this system remains to be determined independently of the manufacturer. The manufacturer supplies a technical specification for the accuracy of the system (± 2 mm and ± 2°) and previous research has been undertaken to compare its clinical accuracy against conventional hip replacements by x-ray. This clinical validation is important but contains many sources of error or deviation from an ideal outcome in terms of the surgeons' use of the system, inaccurate palpation of landmarks, variation in actual cup position from that given by the navigation system and measurement of the final cup position. It is therefore not possible to validate the claims of the manufacturer from this data. There is no literature evaluating the technical accuracy of the software i.e. the accuracy of the system given known inputs. This study had two main aims 1) validating the accuracy of the OrthoPilot data while navigating the surgical instruments and 2) validating the accuracy of navigation algorithm inside the OrthoPilot system which determines cup implant placement. The OrthoPilot validation was performed and compared against the gold standard of a VICON movement analysis system. The system used was OrthoPilot™ with a Spectra camera from Northern Digital Inc. (Ontario, Canada). Software investigated was the Hip Suite THA cup only navigation software Version 3.1. The validation was performed and compared against the VICON Nexus version 1.4.116 with Bodybuilder software version 3.55. An aluminium pelvis phantom was used for measurement allowing accurate and repeatable inputs. The OrthoPilot system has three types of instruments sets; passive, active and hybrid. This study was carried out with the passive instruments set. Data were captured simultaneously from both the OrthoPilot and VICON systems for the supine position of the phantom. Distances between the anatomical land marks on the phantom were compared to test the data capturing accuracy of the OrthoPilot system. Anatomical land marks of right anterior superior iliac supine (RASIS), left anterior superior iliac supine (LASIS) and Pubic Symphasis (PS) were palpated to define the Anterior Pelvic Plane (APP). Distances between the anatomical landmarks of RASIS to LASIS, RASIS to PS and LASIS to PS were considered for comparison. Width and height of the pelvis was varied to examine different APPs. The width and height used were 170 mm and 53 mm, 230 mm and 88 mm, and 290 mm and 123 mm respectively. One hundred APP data sets were captured at each instance. The accuracy of the hip navigation algorithm was tested by applying similar algorithm to calculate the native anteversion and inclination angles of the acetabulum using the VICON system. Data were captured simultaneously from both OrthoPilot and VICON systems. Radiographic anteversion and inclination angles were obtained with phantom model, which had 14° of anteversion angle and 45° of inclination angle. APP of 230 mm in width and 88 mm in height was used to obtain anterior pelvic plane data. Position vectors for each anatomical land mark from the OrthoPilot system were extracted from relevant transformation matrices, while position vectors from the VICON system were extracted from static trial modelling. The distance data from both systems were compared with calibrated distance data from the phantom model. Mean values of the distances between anatomical landmarks were found to be similar for both OrthoPilot and VICON systems. In addition, these distances were comparable with the pelvic phantom model data, within 1 mm for all measured distances for the VICON and 2 mm for the OrthoPilot. Furthermore, the standard deviations were less than 1% of the measured value. Comparison was also made for the anteversion and inclination angles of the acetabulum of the pelvic model with OrthoPilot and VICON data. Both systems produced similar results for the mean angle values, within 0.5° of the known angles for the VICON and 1° for the OrthoPilot and with standard deviations of the measured values of less than 1%. All the data were captured simultaneously from both OrthoPilot and VICON systems under the same laboratory conditions. According to the above results it is clear that the distance readings obtained from the OrthoPilot are comparable to the results obtained from the gold standard VICON system and the calibrated distance readings of the phantom. In addition, acetabular angle results obtained from OrthoPilot are almost equivalent to results obtained from VICON and the calibrated phantom angles. Finally it is can be concluded that, both the data palpation with OrthoPilot system and acetabular angle calculation algorithm of the OrthoPilot system are accurate enough for the real world clinical tasks they are expected to perform

Introduction. Revision Total Hip Arthroplasties (THA) have a significantly higher failure rate than primary THA's and the most common cause is aseptic loosening of the cup. To reduce this incidence of loosening various porous metal implants with a rough surface and a porous architecture have been developed which are said to increase early osteointegration. However, for successful osteointegration a minimal micromotion between the implant and the host bone (primary stability) is beneficial. It has not been previously determined if the primary stability for the new Gription® titanium cup differs from that of the old Porocoat® titanium cup. Material and Methods. In 10 cadaveric pelvises, divided into 20 hemipelvises, bilateral THA's were performed by an experienced surgeon (RGB) following the implant manufacturer's instructions and with the original surgical instruments provided by the company. In randomized fashion the well established Porocoat® titanium implant was implanted on one side of each each hemipelvis whereas on the corresponding opposite side the modified implant with a Gription® coating was inserted. Radiographs were taken to confirm satisfactory operative results. Subsequently, the hemipelvis and cups were placed in a biomechanical testing machine and subjected to physiological cyclic loading. Three-dimensonal loading corresponded to 30% of the load experienced in normal gait was imposed reflecting the limited weight bearing generally prescribed postoperatively. The dynamic testing took place in a multi-axial testing machine for 1000 cycles. Relative motion and micromotion were quantified using an optical measurement device (Pontos, GOM mbh, Braunschweig, Germany). Statistical evaluation was performed using the Wilcoxon signed-rank test. Results and conclusion. The standard Porocoat® titanium cups showed a mean relative motion with respect to the host bone of 54.74µm (Range 26.04 – 127.06µm), while the porous Gription® titanium cup displayed a relative motion with respect to the host bone of 49.77µm (Range 24.69 – 128.37µm). The Wilcoxon test did not reveal a significant difference between the two surfaces. The in-vitro biomechanical evaluation of both acetabular cups under a physiologic loading scenario showed no significant difference with regard to primary stability. Both the extensively tried and clinically successful Porocoat® titanium cup and the newer Gription® coated cup showed very little micromotion and both implants should therefore allow good osteointegration

Introduction. Dislocation due to suboptimal cup positioning is a devastating complication in the early phase after total hip arthroplasty. Malpositioning can also result in other mechanical complications like subluxation, edge loading, increased debris, surface damage or squeaking in ceramic-on-ceramic hips. Preventing at least some of these complications in younger and more active patients is of paramount interest for the individual patient and for the society since optimized component orientation is an important determinant to reduce such risks and to further increase longevity of the implant. This study reports on two new surgical instruments that help the orthopedic surgeon to manually place both components within the optimized combined safe-zone (cSafe-Zone). Material and Methods. More than 900 minimal-invasive total hip arthroplasties (MIS-THA) have been performed between 2007 and 2015 in our institution using the minimal-invasive direct anterior approach (DAA) on an orthopedic table with foot holder. Cups were implanted applying the “stem-first” surgical technique i.e. the prosthetic stem dictates the orientation of the socket depending on the prosthesis design. A system-specific trial head which indicates the prosthesis-specific relative orientation of cup and stem and a modified cup impactor were used to finally seat the definitive acetabular socket manually during trial stem reduction while fully visually controlling the optimal orientation of the cup during impaction. This surgical technique drives both components into their optimal relative positions according to the combined version and the combined safe-zone concept in total hip arthroplasty. Results. Both new instruments, femoral trial head as well as the modified cup impactor, provide an easy way to manually control the optimal placement of the acetabular socket during impaction intraoperatively. The combined safe-zone is clearly indicated and the inverse interrelationship of stem and cup anteversion is ideally reflected by this simple mechanical system. In patients operated on with the “stem-first” technique the components were placed in the new cSafe-Zone in 94% of the cases and no squeaking or prosthetic impingement did occur in any of these patients. One early dislocation did occur and was treated by closed reduction. Conclusion. Stem-first technique using trial head-controlled impaction with a modified cup impactor is ideally suited for the minimal-invasive direct anterior approach in total hip arthroplasty to control the placement of both prosthetic components. It assists the surgeon in aligning the cup and the stem according to the cSafe-Zone in order to get the intended range of movement (iROM)

INTRODUCTION. Total knee replacement is mostly done with alignment rods in order to achieve a proper Varus / Valgus alignement. Other techniques are computer assisted navigation or MRI based preoperative planning. iASSIST™ is a computer assisted stereotaxic surgical instrument system to assist the surgeon in the positioning of the orthopaedic implant system components intra-operatively. It is imageless and the communication between the PC and the “Pod's” does not require any direct camera view, it is a bluethooth comunication system. This study presents preliminary results utilizing iASSIST™. The aim of this study was to test and compare radiographic alignment, functional outcomes, and perioperative morbidity of the iASSIST™ Knee system versus conventional total knee arthroplasty. METHODS. In a prospective randomized trial we investigated 60 patients with osteoarthritis of the knee joint. Each surgical procedure was conducted by highly experienced surgeons. In both groups the implant Legacy LPS-Flex Fixed Bearing Knee was used (Zimmer®, Warsaw, Indiana). The groups were equally divided and randomized by hazard. For clinical evaluation, the Short Form-36 and Knee Society Score were obtained. For the radiological assessment mediCAD® Classic, a digital measurement system, was used. The aim of the study was the comparison of results after 3 months. Results. 2 patients refused any further participation, and 5 cases required a switch to a conventional alignement technique intraoperatively due to technical problems. Average BMI and average age did not differ in both groups. Surgical time in the iASSIST™ group amounted to 100 minutes, in the conventional group to 76 min. Postoperative functional outcomes were statistically insignificant, showing slight improvements of the Combined Knee Society Score, Knee Society Knee Score, and Knee Society Function Score favouring the iASSIST method, and slight improvements of knee flexion. Short Form-36 physical scales slightly favoured the conventional method but not significantly. The mean deviation from neutral mechanical axis was 1.68°±1.9° within the iASSIST group, and 2.73°±2.1° within the conventional TKA group. Conclusion. IASSIST™ is a valuable computer navigation system. The 5 technical troubles were due to the learning curve. The clinical results after 3 months did not differ significantly, the radiological assessment showed a tendency of improved alignement in the iASSIST™ group

Aims

In the UK, the NHS generates an estimated 25 megatonnes of carbon dioxide equivalents (4% to 5% of the nation’s total carbon emissions) and produces over 500,000 tonnes of waste annually. There is limited evidence demonstrating the principles of sustainability and its benefits within orthopaedic surgery. The primary aim of this study was to analyze the environmental impact of orthopaedic surgery and the environmentally sustainable initiatives undertaken to address this. The secondary aim of this study was to describe the barriers to making sustainable changes within orthopaedic surgery.

In recent years 3D preoperative planning has become increasingly popular with orthopaedic surgeons. One technique that has shown to be successful in transferring this preoperative plan to the operating room is based on surgical templates that guide various surgical instruments. Such a patient-specific template is designed using both the 3D reconstructed anatomy and the preoperative plan and is then typically produced via additive manufacturing technology. The combination of a preoperative plan and a surgical template has the potential to result in a more accurate procedure than an unguided one, when the following three criteria are met: the template needs to achieve a stable fit on the surgical field, it needs to fit in a unique position, and the surgeon needs to be able to determine the correct, planned position during the surgery. When the template fails one of these conditions, it can be used incorrectly. Consequently the process could result in an inaccurate outcome. This research focuses on modelling the stability of a surgical template on bone. The relationship between the contact surface of the template and the resulting stability is investigated with a focus on methods to quantify the template stability. The model calculates a quality score on the designed contact surface, which reflects the likelihood of positioning the template on the bone in a stable position. The model used in this study has been experimentally validated to verify its ability to provide a reliable indication of the template stability. This was analysed using finite element analysis where multiple templates and support models with different contact surface shapes were created. The application of forces and moments in varying directions was simulated. Stability is then defined as the ability of a template to resist an applied force or moment. The displacements of the templates were computed and analysed. The results show a minimal displacement of less than 0.01 mm and a maximal displacement larger than 10 mm. The former is considered to be a very stable template design; the latter to be very unstable and hence, would result in an insecure contact. The geometry of the contact surface had a clear influence on the template stability. Overall, the coverage of curvature variations improved the stability of the template. The displacements of the different finite element simulations were used as criterion for ranking the tested template designs according to their stability on their corresponding model surface. This ranking is then compared to that resulting from the quality score of the stability model. Both rankings showed a similar trend. This evaluation phase thus indicates that the developed stability model can be used to predict the stability of a surgical template during the preoperative design process

We share our experiences in designing a complete simulator prototype and provide the technological basis to determine whether an immersive medical training environment for vertebroplasty is successful. In our study, the following key research contributions were realised: (1) the effective combination of a virtual reality surgical simulator and a computerised mannequin in designing a novel training setup for medical education, and (2) based on a user-study, the quantitative evaluation through surgical workflow and crisis simulation in proving the face validity of our immersive medical training environment. Medical simulation platforms intend to assist and support surgical trainees by enhancing their skills in a virtual environment. This approach to training is consistent with an important paradigm shift in medical education that has occurred over the past decade. Surgical trainees have traditionally learned interventions on patients under the supervision of a senior physician in what is essentially an apprenticeship model. In addition to exposing patients to some risk, this tends to be a slow and inherently subjective process that lacks objective, quantitative assessment of performance. By proposing our immersive medical simulator we offer the first shared experimental platform for education researchers to design, implement, test, and compare vertebroplasty training methods. We collected feedback from two expert and two novice residents, on improving the teaching paradigm during vertebroplasty. In this way, this limits the risks of complications during the skill acquisition phase that all learners must pass through. The complete simulation environment was evaluated on a 5-pt Likert scale format: (1) strongly disagree, (2) disagree, (3) neither agree nor disagree, (4) agree, and (5) strongly agree. When assessing all aspects of the realism of the simulation environment, specifically on whether it is suitable for the training of technical skills team training, the participating surgeons gave an average score of 4.5. Additionally, we also simulated a crisis simulation. During training, the simulation instructor introduced a visualisation depicting cement extravasation into a perivertebral vein. Furthermore, the physiology of the computerised mannequin was influenced by the instructor simulating a lung embolism by gradually lowering the oxygen saturation from 98% to 80% beginning at a standardised point during the procedure. The simulation was stopped after the communication between the surgeon and the anaesthetist occurred which determined their acknowledgment that an adverse event occurred. The realism of this crisis simulation was ranked with an average score of 4.75. To our knowledge this is the first virtual reality simulator with the capacity to control the introduction of adverse events or complication yielding a wide spectrum of highly adjustable crisis simulation scenarios. Our conclusions validate the importance of incorporating surgical workflow analysis together with virtual reality, human multisensory responses, and the inclusion of real surgical instruments when considering the design of a simulation environment for medical education. The proposed training environment for individuals can be certainly extended to training medical teams

Introduction. Total Knee Replacement (TKR) is a highly effective treatment providing pain relief and improved function to patients experiencing advanced stage osteoarthritis. Tray fit or bone coverage is a critical design feature for both cemented and cementless designs affecting stability, load transfer and potential for infection. Many authors have attempted to characterise the relationship between the profile of the proximal tibia and gender and ethnicity. 1–3. As a consequence, a number of manufacturers have commercialised devices designed for specific gender and racial demographics. This study was initiated to compare the effect of the fixed minimum tibial resection depth prescribed by existing surgical instruments with that of a proportionate resection based on the size of the tibia. Method. A dataset consisting of 30 donor scans from a US cadaver tissue bank (ScienceCare, Memphis, US) was used for this study. The dataset consisted of 12 male and 18 female specimens. Due to the limited view of the diaphysis for most scans, the natural slope of the lateral compartment was used as a guide for orienting the resection. All scans were resected with a 3° posterior slope. For the first part of this study, an equal mediolateral (ML) resection of 9.5 mm, reflecting the minimum resection for the Unity TKR tibia (Corin, UK), was performed on all specimens (Figure 1). Following this, two proportionate resection depths (13.5 mm and 6.7 mm) were calculated based on the ML relationship between the smallest and largest available Unity components (59.5 mm: 84.5 mm). Two further resection depths (11.3 mm and 8.0 mm) were calculated based on a mid size (71.0 mm). Three resection depths (8.0 mm, 9.5 mm & 11.3 mm) were applied to four medium sized specimens. In addition to this two larger specimens were resected at 9.5 mm and 13.5 mm and two smaller specimens at 6.7 mm and 9.5 mm. A grid was applied to all cut surfaces and oriented using the posterior axis. The cut surface was divided based on lines drawn at 10%, 25%, 50%, 75% and 90% of the overall ML dimension and 10%, 25%, 50%, 75% and 90% of the overall anteroposterior (AP) dimension. Measurements were taken from the medial side and recorded from the points at which lines intersected the external profile of the cut tibia (Figure 2). Results. Results were presented as percentages relative to the AP and ML enabling the generation of 2D curve plots of the proposed profile (Figure 3). Discussion. Results from the fixed resection (9.5 mm) data depicted a good trend (R. 2. = 0.71–0.72) for the progression of the anterior profile as the tibia size increases. Similarly as the resection depth increased the same trend was observed. A weaker trend of R. 2. = 0.5 was also evident for the posterior profile. This methodology was applied to the development of the Unity tibia size range to optimise bone coverage and strain distribution

INTRODUCTION. Rotational malalignment of the components in total knee arthroplasty has been linked to patellar maltracking, improper soft tissue balance, abnormal kinematics, premature wear of the polyethylene inlay, and subsequent clinical complications such as anterior knee pain (Barrack et al., 2001; Zihlmann et al., 2005; Lakstein at al., 2010). This study investigates an innovative image-based device that is designed to be used along with an intraoperative Isocentric (ISO-C) 3D imaging C-arm, and the conventional surgical instruments for positioning the femoral component at accurate rotational alignment angles. METHODS. The new device was tested on 5 replica models of the femur (Sawbones). Zimmer NexGen total knee replacement instruments were used to prepare the bones. After making the distal transverse cut on the femurs, the trans-epicondylar-axis (TEA) were defined by a line connecting the medial and lateral epicondyles which were marked by holes on the bone models. The 4-in-1 cutting jig was placed and pinned to the bones with respect to the TEA considering 5 different planned rotational alignments: −10°, −5°, 0°, +5°, and +10° (minus sign indicating external and plus sign internal rotation). At this point, the jig was replaced by the alignment device using the head-less pins as the reference, and subsequently an Iso-c 3D image of the bone was acquired using Siemens ARCADIS Orbic C-arm. The image was automatically analyzed using custom software that determined the angle between the TEA and the reference pins (Fig 1). The difference between the angle read from the device and the planned angle was then used to correct the locations of the reference pins through a custom protractor device. Preparation of the bone was continued by placing the 4-in-1 jigs on the newly placed pins. Three-dimensional images of the bones after completion of the cuts were acquired, and the angle between the final cut surface and the TEA was determined. RESULTS. The results are listed in Fig 2. The rotational angle read from the image-based device showed misalignments in the range of 0.53° to 5.94° (RMS error=3.67°). After alignments were corrected, the final cut accuracy was in the range of 0.3° to 0.74° (RMS error=0.5°). DISCUSSION. The introduced device was very accurate (0.5°) in correcting the rotational alignment of the femoral component. The range of errors for defining the boney landmarks through palpation and visualization is expected to be much larger than was observed in this work (RMS error =3.67°), due to soft tissue obstructions and time pressure during surgery. This would highlight the value of the device even more. The introduced technology is expected to add about 5 to 10 minutes to the surgery at a safe radiation dose comparable to a round transatlantic flight. The surgeon and staff can keep a safe distance during the short imaging time. CONCLUSION. The introduced device provides a fast and safe tool for improving component alignments in total knee arthroplasty

Background. Currently existing optical navigation systems have ergonomic disadvantages such as size, the “line of sight” problem and extended registration procedures. The operation room becomes crowded by additional installations and competitive supporting devices around the patient. These points reduce and limit the acceptance of navigation systems for further applications. But especially for surgical quality management, navigation systems have a high potential as objective measurement systems. Method. A miniaturised measuring and navigation system, which is directly fixed at the surgical tool, could overcome these limitations and fulfil the requirements demanded by current and future operation rooms. Minimising the distance between situ and camera promises an increased accuracy, a reduced “line of sight problem,” intuitive handling and one coordinate transformation (Tool2DRB) less. However, such a setting reduces the navigation working space available, needs a sterile system, a new marker design and special requirements for the cameras. The developed prototypes were tested in vitro using Synbones™ and ex vivo at anatomical specimen. Following surgical pilot applications were defined and considered during the studies: maxillofacial restoration osteotomy, hip replacement and unicondylar knee replacements (UKR). Special emphasis was placed on measured and recorded accuracy and miniaturised hardware. Results. Several miniaturised measuring system prototypes with high resolution cameras mounted directly onto a surgical instrument have been developed and tested. One prototype includes a laser device which is used in combination with the cameras to register 3D surfaces like the rotational centre of an acetabular cup from a prosthetic hip joint. Other prototypes demonstrate the miniaturising aspect of this development and their ergonomic advantages. Corresponding algorithm and software developments include calibration, marker identification, network components and surgical planning modules. Hard and software components have been tested for UKR application in an ex vivo study. Clinical trials for maxillofacial restoration osteotomy are prepared at the University Hospital Basel. The accuracy of the presented systems was evaluated in vitro with two setups. After intrinsic and extrinsic camera calibration with a 3D calibration specimen, the accuracy (RMS) of a single point of the 3D point coordinates of the calibration specimen could be determined with 0,020 mm in z-axis and 0,010 mm in x/y-axis. In another setup the accuracy was measured in 3D with a fixed camera system and two markers rigidly fixed together. The marker system was moved around working space. The repeat accuracy of the distances between the two markers was 0,025 mm (RMS). Discussion. The total development of the miniaturised measuring system, consisting of a video system, an optional laser scanner, calibration, image processing algorithms and planning modules was successful. The current prototype has proved to be accurate and usable. Users (surgeons) and suppliers of surgical implants, who have been exposed to the system, have expressed their keen interest, as it opens up new applications and fulfils their needs for improved ergonomics and smarter, cost reducing work flows. But of course there is still potential for improvements. In the next iteration of the development process, the usability and accuracy of the system could still be improved. The currently used optics limit the possible accuracy because the aperture of F = 2.8 is too large for photogrammetric applications and its optics distortions are too large. Therefore it will be exchanged by an optimised solution. Another optimisation target is the camera electronics. The currently used ones cannot be synchronised, which limits the usability, respectively reduces the accuracy, if it is moved during a measurement shot