Abstract
In recent years 3D preoperative planning has become increasingly popular with orthopaedic surgeons. One technique that has shown to be successful in transferring this preoperative plan to the operating room is based on surgical templates that guide various surgical instruments. Such a patient-specific template is designed using both the 3D reconstructed anatomy and the preoperative plan and is then typically produced via additive manufacturing technology. The combination of a preoperative plan and a surgical template has the potential to result in a more accurate procedure than an unguided one, when the following three criteria are met: the template needs to achieve a stable fit on the surgical field, it needs to fit in a unique position, and the surgeon needs to be able to determine the correct, planned position during the surgery. When the template fails one of these conditions, it can be used incorrectly. Consequently the process could result in an inaccurate outcome.
This research focuses on modelling the stability of a surgical template on bone. The relationship between the contact surface of the template and the resulting stability is investigated with a focus on methods to quantify the template stability. The model calculates a quality score on the designed contact surface, which reflects the likelihood of positioning the template on the bone in a stable position. The model used in this study has been experimentally validated to verify its ability to provide a reliable indication of the template stability. This was analysed using finite element analysis where multiple templates and support models with different contact surface shapes were created. The application of forces and moments in varying directions was simulated. Stability is then defined as the ability of a template to resist an applied force or moment. The displacements of the templates were computed and analysed. The results show a minimal displacement of less than 0.01 mm and a maximal displacement larger than 10 mm. The former is considered to be a very stable template design; the latter to be very unstable and hence, would result in an insecure contact.
The geometry of the contact surface had a clear influence on the template stability. Overall, the coverage of curvature variations improved the stability of the template. The displacements of the different finite element simulations were used as criterion for ranking the tested template designs according to their stability on their corresponding model surface. This ranking is then compared to that resulting from the quality score of the stability model. Both rankings showed a similar trend. This evaluation phase thus indicates that the developed stability model can be used to predict the stability of a surgical template during the preoperative design process.
