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Bone & Joint 360
Vol. 13, Issue 1 | Pages 29 - 31
1 Feb 2024

The February 2024 Spine Roundup360 looks at: Surgeon assessment of bone – any good?; Robotics reduces radiation exposure in some spinal surgery; Interbody fusion cage versus anterior lumbar interbody fusion with posterior instrumentation; Is robotic-assisted pedicle screw placement an answer to the learning curve?; Acute non-traumatic spinal subarachnoid haematomas: a report of five cases and a systematic review of the literature; Is L4-L5 lateral interbody fusion safe and effective?


Bone & Joint Research
Vol. 9, Issue 10 | Pages 645 - 652
5 Oct 2020
Chao C Chen Y Lin J

Aims. To determine whether half-threaded screw holes in a new titanium locking plate design can substantially decrease the notch effects of the threads and increase the plate fatigue life. Methods. Three types (I to III) of titanium locking plates were fabricated to simulate plates used in the femur, tibia, and forearm. Two copies of each were fabricated using full- and half-threaded screw holes (called A and B, respectively). The mechanical strengths of the plates were evaluated according to the American Society for Testing and Materials (ASTM) F382-14, and the screw stability was assessed by measuring the screw removal torque and bending strength. Results. The B plates had fatigue lives 11- to 16-times higher than those of the A plates. Before cyclic loading, the screw removal torques were all higher than the insertion torques. However, after cyclic loading, the removal torques were similar to or slightly lower than the insertion torques (0% to 17.3%), although those of the B plates were higher than those of the A plates for all except the type III plates (101%, 109.8%, and 93.8% for types I, II, and III, respectively). The bending strengths of the screws were not significantly different between the A and B plates for any of the types. Conclusion. Removing half of the threads from the screw holes markedly increased the fatigue life of the locking plates while preserving the tightness of the screw heads and the bending strength of the locking screws. However, future work is necessary to determine the relationship between the notch sensitivity properties and titanium plate design. Cite this article: Bone Joint Res 2020;9(10):645–652


Bone & Joint Research
Vol. 9, Issue 8 | Pages 477 - 483
1 Aug 2020
Holweg P Herber V Ornig M Hohenberger G Donohue N Puchwein P Leithner A Seibert F

Aims

This study is a prospective, non-randomized trial for the treatment of fractures of the medial malleolus using lean, bioabsorbable, rare-earth element (REE)-free, magnesium (Mg)-based biodegradable screws in the adult skeleton.

Methods

A total of 20 patients with isolated, bimalleolar, or trimalleolar ankle fractures were recruited between July 2018 and October 2019. Fracture reduction was achieved through bioabsorbable Mg-based screws composed of pure Mg alloyed with zinc (Zn) and calcium (Ca) ( Mg-Zn0.45-Ca0.45, in wt.%; ZX00). Visual analogue scale (VAS) and the presence of complications (adverse events) during follow-up (12 weeks) were used to evaluate the clinical outcomes. The functional outcomes were analyzed through the range of motion (ROM) of the ankle joint and the American Orthopaedic Foot and Ankle Society (AOFAS) score. Fracture reduction and gas formation were assessed using several plane radiographs.


Bone & Joint Research
Vol. 9, Issue 8 | Pages 493 - 500
1 Aug 2020
Fletcher JWA Zderic I Gueorguiev B Richards RG Gill HS Whitehouse MR Preatoni E

Aims. To devise a method to quantify and optimize tightness when inserting cortical screws, based on bone characterization and screw geometry. Methods. Cortical human cadaveric diaphyseal tibiae screw holes (n = 20) underwent destructive testing to firstly establish the relationship between cortical thickness and experimental stripping torque (T. str. ), and secondly to calibrate an equation to predict T. str. Using the equation’s predictions, 3.5 mm screws were inserted (n = 66) to targeted torques representing 40% to 100% of T. str. , with recording of compression generated during tightening. Once the target torque had been achieved, immediate pullout testing was performed. Results. Cortical thickness predicted T. str. (R. 2. = 0.862; p < 0.001) as did an equation based on tensile yield stress, bone-screw friction coefficient, and screw geometries (R. 2. = 0.894; p < 0.001). Compression increased with screw tightness up to 80% of the maximum (R. 2. = 0.495; p < 0.001). Beyond 80%, further tightening generated no increase in compression. Pullout force did not change with variations in submaximal tightness beyond 40% of T. str. (R. 2. = 0.014; p = 0.175). Conclusion. Screw tightening between 70% and 80% of the predicted maximum generated optimum compression and pullout forces. Further tightening did not considerably increase compression, made no difference to pullout, and increased the risk of the screw holes being stripped. While further work is needed for development of intraoperative methods for accurate and reliable prediction of the maximum tightness for a screw, this work justifies insertion torque being considerably below the maximum. Cite this article: Bone Joint Res 2020;9(8):493–500


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_6 | Pages 117 - 117
1 Jul 2020
Fletcher J Neumann V Wenzel L Richards G Gueorguiev B Gill H Whitehouse M Preatoni E
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Nearly a quarter of screws cause damage during insertion by stripping the bone, reducing pullout strength by over 80%. Studies assessing surgically achieved tightness have predominately shown that variations between individual surgeons can lead to underpowered investigations. Further to the variables that have been previously explored, several basic aspects related to tightening screws have not been evaluated with regards to how they affect screw insertion. This study aims to identify the achieved tightness for several variables, firstly to better understand factors related to achieving optimal intraoperative screw purchase and secondly to establish improved methodologies for future studies. Two torque screwdrivers were used consecutively by two orthopaedic surgeons to insert 60 cortical, non-locking, stainless-steel screws of 3.5 mm diameter through a 3.5 mm plate, into custom-made 4 mm thick 20 PCF sheets of Sawbone, mounted on a custom-made jig. Screws were inserted to optimal tightness subjectively chosen by each surgeon. The jig was attached to a bench for vertical screw insertion, before a further 60 screws were inserted using the first torque screwdriver with the jig mounted vertically, enabling horizontal screw insertion. Following the decision to use the first screwdriver to insert the remaining screws in the vertical position for the other variables, the following test parameters were assessed with 60 screws inserted per surgeon: without gloves, double surgical gloves, single surgical gloves, non-sterile nitrile gloves and, with and then without augmented feedback (using digitally displayed real-time achieved torque). For all tests, except when augmented feedback was used, the surgeon was blinded to the insertion torque. Once the stopping torque was reached, screws were tightened until the stripping torque was found, this being used to calculate tightness (stopping/stripping torque ratio). Screws were recorded to have stripped the material if the stopping torque was greater than the stripping torque. Following tests of normality, Mann-Whitney-U comparisons were performed between and combining both surgeons for each variable, with Bonferroni corrections for multiple comparisons. There was no significant (p=0.29) difference in the achieved tightness between different torque screw drivers nor different jig positions (p=0.53). The use of any gloves led to significant (p < 0 .001) increases in achieved tightness compared to not using gloves for one surgeon but made no difference for the other (p=0.38–0.74). Using augmented feedback was found to virtually eliminate stripping. For one surgeon average tightness increased significantly (p < 0 .001) when torque values were displayed from 55 to 75%, whilst for the other, this was associated with significantly decreases (p < 0 .001), 72 to 57%, both surgeons returned to their pre-augmentation tightness when it was removed. Individual techniques make a considerable difference to the impact from some variables involved when inserting screws. However, the orientation of screws insertion and the type of screwdriver did not affect achieved screw tightness. Using visual feedback reduces rates of stripping and investigating ways to incorporate this into clinical use are recommended. Further work is underway into the effect of other variables such as bone density and cortical thickness


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 75 - 75
1 Feb 2020
Pitocchi Wirix-Speetjens Lenthe V Perez
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Introduction. Loosening of the baseplate is one of the most common causes of failure in Reverse Shoulder Arthroplasty. To allow osteo-integration to occur and thus provide long-term stability, initial screws fixation plays a pivotal role. In particular, tightening torque and force of nonlocking screws are two parameters that are considered to have a clear impact on implant stability, yet the relation is not fully understood. For this reason, this study aims to define an experimental set-up, to measure force and torque in artificial bone samples of different quality, in order to estimate ranges of optimal surgical values and give guidelines to maximize screw fixation and therefore initial implant stability. Methods. A custom-made torque sensor (Figure 1a) was built and calibrated using a lever deadweight system. To measure the compression force generated by the screw head, three thin FlexiForce sensors (Tekscan, South Boston, US) were enclosed between two 3D printed plates with a central hole to allow screw insertion (Figure 1b). The tightening force, represented by the sum of the three sensors, was calibrated using a uniaxial testing machine (Zwick/Roell, Ulm, Germany). Multiple screw lengths (26mm, 32mm and 47mm) were selected in the protocol. Synthetic bone blocks (Sawbones; Malmö, Sweden) of 20 and 30 PCF were used to account for bone quality variation. To evaluate the effect of a cortical bone layer, for each density three blocks were considered with 0 mm (no layer), 1.5 mm and 3 mm of laminate foam of 50 PCF. The holes for the screws were pre-drilled in the same way as in the operation room. For each combination of screw dimensions and bone quality, ten measurements were performed by acquiring the signal of the insertion torque and tightening force until bone breaking. Results. The typical output signal shows a maximum in the torque and force measurements, corresponding to bone breaking. After failure, a drop in the torque is visible, while a residual force remains present. For the base case (20 PCF), both torque and force show increasing mean values with longer screws, passing from 0.39 Nm (26mm) to 1.12 Nm (47mm) and from 180 N (26mm) to 419 N (47mm) respectively. Similar patterns were observed when the cortical layer was present or the bone quality was increased. Discussion. The findings of this study demonstrate that tightening force and torque are strongly impacted by bone quality and screw length. As main outcome, the maximum torque values could be used in clinical practice as a safety threshold for the surgeon. Compression force could also be used as input parameter in stability predictions of numerical models. Since only bone substitute was used, future research should include the extension to cadaveric bones. For any figures or tables, please contact authors directly


The Bone & Joint Journal
Vol. 101-B, Issue 5 | Pages 512 - 521
1 May 2019
Carter TH Duckworth AD White TO

Abstract

The medial malleolus, once believed to be the primary stabilizer of the ankle, has been the topic of conflicting clinical and biomechanical data for many decades. Despite the relevant surgical anatomy being understood for almost 40 years, the optimal treatment of medial malleolar fractures remains unclear, whether the injury occurs in isolation or as part of an unstable bi- or trimalleolar fracture configuration. Traditional teaching recommends open reduction and fixation of medial malleolar fractures that are part of an unstable injury. However, there is recent evidence to suggest that nonoperative management of well-reduced fractures may result in equivalent outcomes, but without the morbidity associated with surgery. This review gives an update on the relevant anatomy and classification systems for medial malleolar fractures and an overview of the current literature regarding their management, including surgical approaches and the choice of implants.

Cite this article: Bone Joint J 2019;101-B:512–521.


Bone & Joint 360
Vol. 8, Issue 2 | Pages 31 - 33
1 Apr 2019


Bone & Joint Research
Vol. 7, Issue 12 | Pages 629 - 635
1 Dec 2018
Hung L Chao C Huang J Lin J

Objectives

Screw plugs have been reported to increase the fatigue strength of stainless steel locking plates. The objective of this study was to examine and compare this effect between stainless steel and titanium locking plates.

Methods

Custom-designed locking plates with identical structures were fabricated from stainless steel and a titanium alloy. Three types of plates were compared: type I unplugged plates; type II plugged plates with a 4 Nm torque; and type III plugged plates with a 12 Nm torque. The stiffness, yield strength, and fatigue strength of the plates were investigated through a four-point bending test. Failure analyses were performed subsequently.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 102 - 102
1 Feb 2017
Dong N Wang J Chen C Wang A Zhou Y
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Introduction. Self tapping bone screw has been widely used in the fixation of Arthroplasty implants and bone graft. But the unwanted screw or driver breakage can be a direct result of excessive driving torque due to the thread cutting resistance. Previous studies showed that bone drill bit cutting rake angle was a critical factor and was inversely related to the bone cutting efficiency. 1, 2, 3, 4. (Figure 1) However to date there was no data for how the rake angle could influence the performance of self tapping bone screw. The purpose of this study was to investigate the torque generated by the self tapping cortical screw in simulated bone insertion as a function of the screw tip cutting flute rake angle. Methods. Two 5 mm thick BM5166 polyurethane block were stacked together and drilled through with 2.5mm diameter holes. Five 30mm long 3.5 mm diameter Ti6AL4V alloy self tapping cortical screws with 0°rake angle cutting flutes (Figure 2) were inserted in the holes and driven by the spanner attached to the test machine (Z5.0TN/TC-A-10) with a displacement control of 3 revolutions/min and 30N constant axial loading. The screws were driven into the stacked polyurethane block for 8mm depth. The maximum driving torque was recorded. Procedure was repeated for five same screws but with 7° rake angle cutting flutes. (Figure 2) The driving torqueses were compared. Student t test was performed with confidence level of 95% was assumed. Results. The average insertion driving torque for the screw with 7° rake angle was 30% less torque required than that of the screw with 0° rake angle. (P=5.3E–06<0.05) (Table 1). Conclusion and discussion. Screw failure during the insertion would be a nightmare. A slight positive rake angle significantly decreases the torque resistance. This design feature can significantly increase the safety margin of the self tapping screw implants and screw driving instruments. The likely mechanism would be the positive rake angle generated a more efficient bone cutting instead of pushing. More study on driving torque as a function of wider rake angle change is warranted. For figures and tables, please contact authors directly


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_2 | Pages 1 - 1
1 Jan 2017
Erani P Baleani M
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Good lag screw holding power in trabecular bone of the femoral head is a requisite to achieve stability in the management of proximal femoral fractures. It has been demonstrated that insertion torque and pullout strength of lag screw are linearly correlated. Therefore, insertion torque measurement could be a method to estimate the achieved screw purchase. Manual perception is not reliable [1], but the use of an instrumented screwdriver would make the procedure feasible. The aim of this study was to assess the accuracy achievable using the insertion torque as predictor of lag screw purchase. Four different screw designs (two cannulated and two solid-core screws) were investigated in this study. Each screw was inserted into a block of trabecular bone tissue following a standardised procedure designed to maximise the experimental repeatability. The blocks of trabecular tissue were extracted from human as well as bovine femora to increase the range of bone mineral density. The prediction accuracy was evaluated by plotting pullout strength versus insertion torque, performing a linear regression analysis and calculating the difference (as percentage) between predicted and measured values. Insertion torque showed a strong linear correlation (coefficient of determination R. 2. : 0.95–0.99) with the pullout strength of lag screw. However the prediction error in pullout strength estimation was greater than 40% for small values of insertion torque, decreasing down to 15% when the lag screw was driven into good quality bone tissue. Measuring insertion torque can supply quantitative information about the achieved lag screw purchase. Since screw design and insertion procedure have been shown to affect both the insertion torque and the pullout strength [2], the prediction model must be screw-specific and determined, closely simulating the clinical procedure defined by the screw manufacturer. However, the surgeon must be aware that, even under highly repeatable experimental conditions, the prediction error was found to be high when small insertion torque was measured, i.e. when the screw was driven in low quality bone tissue. Therefore, insertion torque is not reliable in evaluating lag screw purchase in the management of proximal femur fracture of osteoporotic patients


Bone & Joint Research
Vol. 5, Issue 9 | Pages 419 - 426
1 Sep 2016
Leichtle CI Lorenz A Rothstock S Happel J Walter F Shiozawa T Leichtle UG

Objectives. Cement augmentation of pedicle screws could be used to improve screw stability, especially in osteoporotic vertebrae. However, little is known concerning the influence of different screw types and amount of cement applied. Therefore, the aim of this biomechanical in vitro study was to evaluate the effect of cement augmentation on the screw pull-out force in osteoporotic vertebrae, comparing different pedicle screws (solid and fenestrated) and cement volumes (0 mL, 1 mL or 3 mL). Materials and Methods. A total of 54 osteoporotic human cadaver thoracic and lumbar vertebrae were instrumented with pedicle screws (uncemented, solid cemented or fenestrated cemented) and augmented with high-viscosity PMMA cement (0 mL, 1 mL or 3 mL). The insertion torque and bone mineral density were determined. Radiographs and CT scans were undertaken to evaluate cement distribution and cement leakage. Pull-out testing was performed with a material testing machine to measure failure load and stiffness. The paired t-test was used to compare the two screws within each vertebra. Results. Mean failure load was significantly greater for fenestrated cemented screws (+622 N; p ⩽ 0.001) and solid cemented screws (+460 N; p ⩽ 0.001) than for uncemented screws. There was no significant difference between the solid and fenestrated cemented screws (p = 0.5). In the lower thoracic vertebrae, 1 mL cement was enough to significantly increase failure load, while 3 mL led to further significant improvement in the upper thoracic, lower thoracic and lumbar regions. Conclusion. Conventional, solid pedicle screws augmented with high-viscosity cement provided comparable screw stability in pull-out testing to that of sophisticated and more expensive fenestrated screws. In terms of cement volume, we recommend the use of at least 1 mL in the thoracic and 3 mL in the lumbar spine. Cite this article: C. I. Leichtle, A. Lorenz, S. Rothstock, J. Happel, F. Walter, T. Shiozawa, U. G. Leichtle. Pull-out strength of cemented solid versus fenestrated pedicle screws in osteoporotic vertebrae. Bone Joint Res 2016;5:419–426


The Bone & Joint Journal
Vol. 98-B, Issue 5 | Pages 715 - 720
1 May 2016
Mifsud M Abela M Wilson NIL

Aims

Although atlantoaxial rotatory fixation (AARF) is a common cause of torticollis in children, the diagnosis may be delayed. The condition is characterised by a lack of rotation at the atlantoaxial joint which becomes fixed in a rotated and subluxed position. The management of children with a delayed presentation of this condition is controversial. This is a retrospective study of a group of such children.

Patients and Methods

Children who were admitted to two institutions between 1988 and 2014 with a diagnosis of AARF were included. We identified 12 children (four boys, eight girls), with a mean age of 7.3 years (1.5 to 13.4), in whom the duration of symptoms on presentation was at least four weeks (four to 39). All were treated with halo traction followed by a period of cervical immobilisation in a halo vest or a Minerva jacket. We describe a simple modification to the halo traction that allows the child to move their head whilst maintaining traction. The mean follow-up was 59.6 weeks (24 to 156).


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 76 - 76
1 Jul 2014
Thakkar S Langdale E Mears S Belkoff S
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Summary. A rotational limit for screw insertion may improve screw purchase and plate compression by reducing stripping, as compared to a torque based limit. Introduction. Over-tightening screws results in inadvertent stripping of 20% of cortical bone screws. The current method of “two-fingers tight” to insert screws relies on the surgeon receiving torque feedback. Torque, however, can be affected by screw pitch, bone density and bone-thread friction. An alternative method of tightening screws is the “turn-of-the-nut” model, commonly used in engineering applications. In the “turn-of-the-nut” method, nuts used to fasten a joint are rotated a specific amount in order to achieve a pre-specified bolt tension. When applied to orthopaedics, bone assumes the role of the nut and the screw is the bolt. The screw is turned a set angular rotation that is independent of torque feedback. Potentially the “turn-of-the-nut” method provides an easier way of screw insertion that might lessen inadvertent screw stripping. The purpose of the current study was to use the “turn-of-the-nut” method to determine the angular rotation that results in peak plate compression and peak screw pullout force. Methods. Three pairs of human humeri in each of three groups (osteopenic, osteoporotic, and normal) underwent plate compression and pullout protocols. For plate compression, 3.5-mm screws were tightened into strain gauge instrumented plate until screw stripping occurred. Insertion torque, plate compression, and screw rotation were measured. For pullout, 3.5-mm screws were inserted until the head contacted the plate, additionally rotated (90, 180, 270, or 360 degrees), and then pulled out. A generalised linear and latent mixed model was used to check for significant associations (P < 0.05). Results. Mean (95% CI) peak plate compression occurred at 286 degrees (range, 261 – 311 degrees) beyond screw seating. Plate compression significantly increased at 90 to 135 degrees but not after 180 degrees. At 270 degrees, 39% of the screws had already reached their peak ability to compress. Peak screw torque lagged behind peak plate compression by 31 ± 50 degrees, and in seeking peak screw torque, a loss of 104 ± 115 N in plate compression resulted. Screw pullout force was greatest at 90 degrees, but it was not significantly different from that of the other angle groups. Conclusions. Screw rotation at 180 degrees provides plate compression and pullout strength statistically similar to those at greater rotations but without the loss of purchase associated with greater rotations


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXXVII | Pages 393 - 393
1 Sep 2012
Zlowodzki M Wijdicks C Armitage B Cole P
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Introduction. Femoral neck fractures are a large clinical and economical problem. One of the most common fixation options for femoral neck fractures are multiple cancellous screws. A previous clinical study has shown the lack of washers to be the single largest predictor of fixation failure in the treatment of femoral neck fractures with cancellous screws. This finding was somewhat surprising as washers do not prevent the screws from backing out and do not provide any increase resistance to varus collapse. Therefore a follow-up biomechanical study was designed to test this observation. The purpose was to evaluate the maximal insertional torque of screws in osteoporotic bone with and without washers. We hypothesized that the lateral cortex of an osteoporotic proximal femur does not provide sufficient counter resistance for the screw heads to obtain maximum torque upon screw insertion in the femoral head and that the use of washers would increase screw purchase by providing a larger rigid surface area and subsequent higher counter resistance thereby allowing a higher maximal screw insertion torque. Methods. We used eight matched pairs of osteoporotic fresh-frozen human cadaveric femurs (age >70 years, all female). Two screws each were inserted in each femur either with or without a washer and maximal insertional torque was measured using a 50 Nm torque transducer. The testing was performed using a customized device which allowed the torque transducer to apply a constant axial force and torque speed to the screws. A paired Student's t-test was used to compare the maximal screw insertional torque of screws with washers versus screws without washers in matched pairs. Results. Fifteen out of 16 times the maximal screw insertional torque was higher when a washer was used. The average maximal torque with a washer was 5.1 Newtonmeter (Nm) compared to 3.1 Nm without a washer (p<0.001). Conclusion. We conclude that the addition of washers increases the maximal insertion torque of cancellous screws in the treatment of osteoporotic femoral neck fractures by providing counter resistance to the screw heads at an otherwise weak lateral cortex. We have demonstrated that the washer prevents the screw heads from penetrating the lateral cortex and provides for an improved purchase of the screws in the femoral head. As a clinical reference value for interpretation of this data, the limit of torque limiting screw drivers used with locking plates is set between 4 and 6 Nm. Therefore the difference in insertion torques likely represents clinically relevant values. Since there is no apparent disadvantage in the use of washers and they are inexpensive and readily available even in less developed countries, we advocate for their routine use until larger clinical studies disprove their efficacy


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXXVII | Pages 57 - 57
1 Sep 2012
Cartner J Hartsell Z Cooper P Ricci W Tornetta III P
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Introduction. Conventional screws achieve sufficient insertion torque in healthy bone. In poor bone screw stripping can occur prior to sufficient torque generation. It was hypothesized that a screw with a larger major/minor diameter ratio would provide improved purchase in poor bone as compared to conventional screws. We evaluated the mechanical characteristics of such a screw using multiple poor bone quality models. Methods. Testing groups included: conventional screws, osteopenia screws used in bail-out manner (ie, larger major/minor diameter screws inserted into a hole stripped by a conventional screw), and osteopenia screws used in a preemptive manner (ie, no screw stripping occurrence). Stripping Torque: Screws were inserted through standard straight plates into a low density block of foam with a predrilled hole. Stripping torque was defined as maximum insertion torque reached by the screw before the screw began to spin freely in the foam. Pullout. Pullout tests were conducted on screws inserted into the same test media. Axial pull-out testing was then conducted by applying a tensile load to the screws. Compression. Screws were inserted through standard straight plates by hand while the amount of compression achieved between plate and bone was measured using a pressure sensor. The same foam test media was utilized in addition to osteoporotic fresh-frozen femoral diaphyseal cadaver (bone mineral density<0.60 g/cm2). The screws were tightened across a range of possible insertion torques with pressure measurements taken at multiple intervals. Results. The osteopenia bone screws showed a 67% increase in torque before stripping occurred (p<0.01) when compared to the conventional screw. The osteopenia screw used in a bail-out manner showed a 57% increase in stripping torque (p<0.01) and a 76% increase in pullout strength (p<0.01) when compared to the conventional screw. Additionally, the bail-out screw showed a minimal decrease in both stripping torque (6%, p = 0.45) and pullout strength (11%, p<0.01) when compared to the osteopenia screw tested in preemptive manner. There was a linear relationship between applied torque and compressive force generation for both osteopenia and conventional screws. The osteopenia screws were able to gain greater compression against bone across a range of insertion values as compared to conventional bone screws. Discussion. The osteopenia screw achieved superior stripping torque, pullout strength, and compressive forces when compared to conventional screws in simulated poor quality bone and osteoporotic cadaver bone. When used as a bail-out screw, it also achieved superior stripping torque and pullout strength. The results of this study indicate that a screw of larger major/minor diameter ratio could be an effective bail-out option for screw stripping associated with osteopenic fracture fixation


The Journal of Bone & Joint Surgery British Volume
Vol. 94-B, Issue 2 | Pages 241 - 248
1 Feb 2012
Firoozabadi R McDonald E Nguyen T Buckley JM Kandemir U

Filling the empty holes in peri-articular locking plates may improve the fatigue strength of the fixation. The purpose of this in vitro study was to investigate the effect of plugging the unused holes on the fatigue life of peri-articular distal femoral plates used to fix a comminuted supracondylar fracture model.

A locking/compression plate was applied to 33 synthetic femurs and then a 6 cm metaphyseal defect was created (AO Type 33-A3). The specimens were then divided into three groups: unplugged, plugged with locking screw only and fully plugged holes. They were then tested using a stepwise or run-out fatigue protocol, each applying cyclic physiological multiaxial loads.

All specimens in the stepwise group failed at the 770 N load level. The mean number of cycles to failure for the stepwise specimen was 25 500 cycles (sd 1500), 28 800 cycles (sd 6300), and 26 400 cycles (sd 2300) cycles for the unplugged, screw only and fully plugged configurations, respectively (p = 0.16). The mean number of cycles to failure for the run-out specimens was 42 800 cycles (sd 10 700), 36 000 cycles (sd 7200), and 36 600 cycles (sd 10 000) for the unplugged, screw only and fully plugged configurations, respectively (p = 0.50). There were also no differences in axial or torsional stiffness between the constructs. The failures were through the screw holes at the level of comminution.

In conclusion, filling the empty combination locking/compression holes in peri-articular distal femur locking plates at the level of supracondylar comminution does not increase the fatigue life of the fixation in a comminuted supracondylar femoral fracture model (AO 33-A3) with a 6 cm gap.


Bone & Joint 360
Vol. 1, Issue 1 | Pages 24 - 26
1 Feb 2012


The Journal of Bone & Joint Surgery British Volume
Vol. 94-B, Issue 1 | Pages 93 - 97
1 Jan 2012
Lee JH Lee J Park JW Shin YH

In patients with osteoporosis there is always a strong possibility that pedicle screws will loosen. This makes it difficult to select the appropriate osteoporotic patient for a spinal fusion. The purpose of this study was to determine the correlation between bone mineral density (BMD) and the magnitude of torque required to insert a pedicle screw. To accomplish this, 181 patients with degenerative disease of the lumbar spine were studied prospectively. Each underwent dual-energy x-ray absorptiometry (DEXA) and intra-operative measurement of the torque required to insert each pedicle screw. The levels of torque generated in patients with osteoporosis and osteopenia were significantly lower than those achieved in normal patients. Positive correlations were observed between BMD and T-value at the instrumented lumbar vertebrae, mean BMD and mean T-value of the lumbar vertebrae, and mean BMD and mean T-value of the proximal femur. The predictive torque (Nm) generated during pedicle screw insertion was [-0.127 + 1.62 × (BMD at the corresponding lumbar vertebrae)], as measured by linear regression analysis. The positive correlation between BMD and the maximum torque required to insert a pedicle screw suggests that pre-operative assessment of BMD may be useful in determining the ultimate strength of fixation of a device, as well as the number of levels that need to be fixed with pedicle screws in patients who are suspected of having osteoporosis.


Orthopaedic Proceedings
Vol. 92-B, Issue SUPP_IV | Pages 567 - 567
1 Oct 2010
Martin A Bale R Fischler S Haid C Von Strempel A
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Introduction: With non-fusion stabilization surgery technique, the demands on the pedicle screw system have increased. The screw implants require a high press fit for optimum bone integration and a high pullout strength to guarantee primary stability. We compared the cylindrical screw design from a pedicle screw system with the conical design in regard to the insertional torque and pullout strength. Methods: Three human cadaver specimens L1 – L5 (15 vertebrae, 30 pedicles) were fitted with pedicle screws on both sides. The pedicles were randomized to one of two screw types: 1) cylindrical pedicle screw, 2) conical. A computer tomographic bone density measurement was performed beforehand. The insertional torque was measured while inserting the pedicle screws. The correct position of the screw was verified using computer tomography. In order to test the pullout strength, the preparations were divided up into individual vertebrae and fixed. Results: The mean peak insertional torque for the conical screws was significantly higher than that for the cylindrical screws. The pullout strength showed no significant difference between the two types of pedicle screws. With both the conical and the cylindrical pedicle screws, the pullout strength and insertional torque significantly decreased with decreasing bone density in the preparations. Conclusions: Statements in the literature about the effect on insertional torque and pullout strength of using a conical or cylindrical pedicle screw design vary. The two screw designs in our study only differed in regard to their internal diameter. The significantly higher insertional torque values found for the conical screws could describe the improved screw press-fit behavior. The pullout strength was not significantly affected by the conical design. No correlation was found between the insertional torque and pullout strength. In order to optimize the adjustment of insertional torque and pullout strength, we recommend the conical pedicle screw design for non-fusion surgical techniques for the surgical treatment of degenerative diseases of the lumbar spine