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Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_28 | Pages 52 - 52
1 Aug 2013
Ren H Liu W Song S
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Surgical navigation systems enable surgeons to carry out surgical interventions more accurately and less invasively, by tracking the surgical instruments inside human body with respect to the target anatomy. Currently, optical tracking (OPT) is the gold standard in surgical instrument tracking because of its sub-millimeter accuracy, but is constrained by direct line of sight (LOS) between camera sensors and active or passive markers. Electromagnetic tracking (EMT) is an alternative without the requirement of LOS, but subject to environmental ferromagnetic distortion. An intuitive idea is to integrate respective strengths of them to overcome respective weakness and we aim to develop a tightly-coupled method emphasising the interactive coupled sensor fusion from magnetic and optical tracking data. In order to get real-time position and orientation of surgical instruments in the surgical field, we developed a new tracking system, which is aiming to overcome the constraints of line-of-sight and paired-point interference in surgical environment. The primary contribution of this study is that the LOS and point correspondence problems can be mitigated using the initial measurements of EMT, and in turn the OPT result can provide initial value for non-linear iterative solver of EMT sensing module. We developed an integrated optical and electromagnetic tracker comprised of custom multiple infrared cameras, optical marker, field generator and sensing coils, because the current commercial optical or magnetic tracker typically consists of unchangeable lower level proprietary hardware and firmware. For the instrument-affixed markers, the relative pose between passive optical markers and magnetic coils is calibrated. The pose of magnetic sensing coils calculated by electromagnetic sensing module, can speed up the extraction of fiducial points and the point correspondences due to the reduced search space. Moreover, the magnetic tracking can compensate the missing information when the optical markers are temporarily occluded. For magnetic sensing subsystem comprised of 3-axis transmitters and 3-axis receiving coils, the objective function for nonlinear pose estimator is given by the summation of the square difference between the measured sensing data and theoretical data from the dipole model. Non-linear optimisation is computational intensive and requires initial pose estimation value. Traditionally, the initial value is calculated by equation-based algorithm, which is sensitive to noise. Instead, we get the initial value from the measurement of optical tracking subsystem. The real-time integrated tracking system was validated to have tracking errors about 0.87mm. The proposed interactive and tightly coupled sensor-fusion of magnetic-optical tracking method is efficient and applicable for both general surgeries as well as intracorporeal surgeries


Bone & Joint Open
Vol. 5, Issue 9 | Pages 742 - 748
10 Sep 2024
Kodumuri P Joshi P Malek I

Aims

This study aimed to assess the carbon footprint associated with total hip arthroplasty (THA) in a UK hospital setting, considering various components within the operating theatre. The primary objective was to identify actionable areas for reducing carbon emissions and promoting sustainable orthopaedic practices.

Methods

Using a life-cycle assessment approach, we conducted a prospective study on ten cemented and ten hybrid THA cases, evaluating carbon emissions from anaesthetic room to recovery. Scope 1 and scope 2 emissions were considered, focusing on direct emissions and energy consumption. Data included detailed assessments of consumables, waste generation, and energy use during surgeries.


Orthopaedic Proceedings
Vol. 106-B, Issue SUPP_16 | Pages 10 - 10
19 Aug 2024
Thomson AL Chao CA Hammad M Mendia M Bostrom MPG Carli AV
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Retained polymethylmethacrylate (PMMA) debris in surgical instrument trays is a rare, but disquieting situation for the arthroplasty surgeon. Although retained debris could be considered to be sterile after autoclaving, there is no peer-reviewed literature to support this assumption. This uncertainty and subsequent fear of contamination from this bioburden often leads to operating room personnel turning over entire surgical tables and opening new surgical instruments, which consumes time and burdens a hospital's sterilization infrastructure. Consequently, the purpose of the current study was to determine if retained, heavily contaminated PMMA in surgical trays could be effectively sterilized through clinically utilized autoclave protocols. MSSA (Xen36, Perkin Elmer) biofilm was grown on identically sized PMMA (Palacos R) coupons for 72-hour duration. Following incubation, coupons were exposed to three commonly used sterilization protocols. Cobalt-Chrome (CC) coupons were included in the same tray, replicating instruments in proximity to retained PMMA. Autoclave protocols included: 1.) Single Instrument Flash protocol: Pre-vac, 270° F, 10 min exposure, 1 min drying, 2.) One Tray OR protocol: Pre-vac, 270° F, 4 min exposure, 1 min drying, and 3.) Standard Post-Operative protocol: Pre-vac, 270° F, 10 min exposure, 60 min drying. Control coupons did not undergo autoclaving. Coupons were then sonicated for 30 minutes in tryptic soy broth and plated to count CFUs. Experiments were performed in quadruplicate. Control coupons showed significant contamination with CFU counts in the range of 10. 6. CFU/mL. CFU counts of zero across all autoclaved PMMA and CC coupons revealed that each protocol was effective in completely eradicating culturable S. aureus, confirming clinical efficacy on orthopaedic cement sterilized in surgical trays. Our findings demonstrate that heavily contaminated PMMA and exposed metal in surgical trays can be effectively sterilized through several autoclaving protocols. Clinicians should feel confident in the efficacy of autoclave protocols in removing bacteria and its associated biofilm from othopaedic materials


Orthopaedic Proceedings
Vol. 106-B, Issue SUPP_1 | Pages 58 - 58
2 Jan 2024
Richter B
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An overview about 3D printing technology in orthopaedic applications will be given based on examples. The process from early prototypes to certified implants coming from serial production will be demonstrated also considering relevant surrounding conditions. Today's focus is mostly on orthopaedic implants, but there is a high potential for new implant-related surgical instrument solutions taking into account up-coming clinical demands and user needs accessible by actual 3D printing technologies


Orthopaedic Proceedings
Vol. 106-B, Issue SUPP_5 | Pages 27 - 27
23 Apr 2024
Howard A Harwood P Benton A Merrel C Culmer P Bolton W Stewart T
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Introduction. Ilizarov fixators are reliant on tensioned fine wires for stability. The tension in the wires is generated using specific tensioning devices. Loss of wire tension over time may lead of loss a stability and complications. A series of in vitro experiments were undertaken to explore wire tensioner accuracy, the impact of fixation bolt torque and initial tension on loss of tension in ilizarov constructs under static and dynamic loads. Materials & Methods. Medical grade materials were applied to a synthetic bone analogue using surgical instruments in all experiments. Bolt torque was fixed at 6, 10 or 14 Nm using a torque limiting wrench. Wire tension was assessed using a strain measurement bridge. Wires were tensioned to 90, 110 and 130kg as measured by a commercial dynamometric tensioner. Static and dynamic testing was undertaken using an instron testing machine. Cyclical loads from 50–750N were applied for 5000 cycles. Results. Actual wire tension was approximately 15% less than indicated by the tensioner device. Using fixation bolt torques of 10Nm and 14Nm achieved final wire tensions of around 60% and 80% of that applied at 90 and 130kg of applied tension. Static load testing demonstrated self stiffening to similar levels in all pre-tensions. Dynamic testing demonstrated significant loss of tension, most of which occured in the first 3 cycles, inversely proportional to the tension initially applied. Conclusions. These experiments provides insight into the effect of initially applied wire tension on Illizarov mechanical performance. It is important surgeons understand how the different ways that these devices are applied affects mechanical performance. Further research examining what factors affect performance across different manufacturers equipment would therefore be relevant, alongside the development of novel fixation methods to reduce wire slippage and the further development of equipment for clinical use


Orthopaedic Proceedings
Vol. 105-B, Issue SUPP_16 | Pages 59 - 59
17 Nov 2023
Yang I Buchanan R Al-Namnam N Li X Lucas M Simpson AH
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Abstract. Background. Ultrasonic cutting of bone boasts many advantages over alternatively powered surgical instruments, including but not limited to: elimination of swarf, reduced reaction forces, increased precision in cutting and reduced adjacent soft tissue damage, reduced post-operative complications such as bleeding and bone fracture, reduced healing time, reduced intra-operative noise and ease of handling. Despite ultrasonic cutting devices being well established in oral and maxillofacial surgery, applications in orthopaedic surgery are more niche and are not as well understood. The aim of this study was to investigate the cutting speed (mm/s) and cutting forces (N) of orthopaedic surgeons using a custom-designed state of the art ultrasonic cutting tool to cut fresh human bone samples. Methods. A setup based on the Robot Operating System (ROS) and AprilTag was designed to track and to record the real time position of the ultrasonic cutting tool in space. Synchronised load cell axial force readings of three separate orthopaedic surgeons during ultrasonic cutting were recorded. Each surgeon was asked to find a comfortable position that reflects as close as possible their clinical handling of a cutting instrument used in surgery, and to perform two cuts in each of three samples of human cortical bone. Bone samples were obtained following ethical approval from an institutional review board (ethics approval number: SR1342) and prior informed consent was obtained from all patients. Bone samples were extracted from the femoral neck region of three hip osteoarthritis patients. During cutting, surgeons were allowed a total cutting time of one minute and cutting was conducted using an ultrasonic tool with frequency of a 35kHz (35.7 µm peak to peak displacement amplitude) under constant irrigation using a MINIPULS® 3 Peristaltic pump (38 revolutions per minute) using Phosphate-Buffered Saline (PBS) at 25°C. From the recorded data, the average instantaneous cutting velocity was calculated and the maximum cutting force was identified. Results. All surgeons assumed a back-and-forth cutting motion, variation in the applied cutting force was observed. The average vertical cutting speed, axial cutting force and cutting depth across all surgeons and all samples was 1.64 mm/s, 1.91 N and 0.73 mm, respectively. While increasing the axial cutting force resulted in a deeper cut, overloading of the ultrasound transducer occurred when the tool advanced too quickly into the bone tissue during cutting. The exact force threshold, or the optimal speed at which the surgeon can maintain a constant force during cutting, requires further investigation. Conclusions. In this study, all surgeons cut using a back-and-forth cutting motion, with variation in the applied cutting force which may ultimately inform which clinical applications in orthopaedic engineering are most suitable for this technology. Applying too much force caused overloading of the ultrasound transducer, which is a limitation with the current cutting tool. The results from this study may facilitate the eventual uptake of ultrasonic cutting tools for application in orthopaedic surgery. Declaration of Interest. (b) declare that there is no conflict of interest that could be perceived as prejudicing the impartiality of the research reported:I declare that there is no conflict of interest that could be perceived as prejudicing the impartiality of the research project


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_20 | Pages 70 - 70
1 Dec 2017
Strathen B Janß A Goedde P Radermacher K
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Demographic changes will increase the number of surgical procedures in the next years. Therefore, quality assurance of clinical processes, such as the reprocessing of surgical instruments as well as intraoperative workflows will be of increasing importance to ensure patient safety. Surgical procedures are often complex and may involve risks for the patient. For fixation of screws, e.g. in case of pedicle screws, osteosynthesis plates or revision joint replacement surgery implants, the application of defined torques may be crucial in order to achieve optimal therapeutic results and minimal complication rates. In many cases a subjective rating of the surgeon is necessary as no adequate instrumentation is available. With the same subjective feeling, hammering or screwing in are performed to implant e.g. the acetabular component in THA. Our actual work is dedicated to the implementation of a functional prototypes of sensor- integrated instruments for specific types of intervention (especially in traumatology) and the evaluation of the sensor integrated surgical instruments in combination with RFID technology for smart process optimisation in the operating room as well as for reprocessing of surgical instruments and surgical management in combination with a knowledge-based planning, control and documentation system. Complementary (preferably wireless) sensors such for instrument identification, tracking or more complex measurements such as forces, torques, temperature or impacts during surgery as well as during reprocessing of reusable instruments could enable computer network based quality assurance in a much broader and comprehensive manner. Within the framework of the OR.NET initiative we follow the approach to integrate wireless sensors for measurement of temperature, force-torque as well as inertial sensors for orientation and impact control, depending on the specific type of application for monitoring of workflows during surgery as well as during reprocessing of reusable instruments and devices. The integration of smart surgical instruments into an open networked operating room based on the open communication standard IEEE 11073 knowledge-based workflow system, can help to improve the process and quality management


Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_2 | Pages 23 - 23
1 Mar 2021
Howgate D Oliver M Stebbins J Garfjeld-Roberts P Kendrick B Rees J Taylor S
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Abstract. Objectives. Accurate orientation of the acetabular component during a total hip replacement is critical for optimising patient function, increasing the longevity of components, and reducing the risk of complications. This study aimed to determine the validity of a novel VR platform (AescularVR) in assessing acetabular component orientation in a simulated model used in surgical training. Methods. The AescularVR platform was developed using the HTC Vive® VR system hardware, including wireless trackers attached to the surgical instruments and pelvic sawbone. Following calibration, data on the relative position of both trackers are used to determine the acetabular cup orientation (version and inclination). The acetabular cup was manually implanted across a range of orientations representative of those expected intra-operatively. Simultaneous readings from the Vicon® optical motion capture system were used as the ‘gold standard’ for comparison. Correlation and agreement between these two methods was determined using Bland-Altman plots, Pearson's correlation co-efficient, and linear regression modelling. Results. A total of 55 separate orientation readings were obtained. The mean average difference in acetabular cup version and inclination between the Vicon and VR systems was 3.4° (95% CI: −3–9.9°), and −0.005° (95% CI: −4.5–4.5°) respectively. Strong positive correlations were demonstrated between the Vicon and VR systems in both acetabular cup version (Pearson's R = 0.92, 99% CI: 0.84–0.96, p<0.001), and inclination (Pearson's R = 0.94, 99% CI: 0.88–0.97, p<0.001). Using linear regression modelling, the adjusted R. 2. for acetabular version was 0.84, and 0.88 for acetabular inclination. Conclusion. The results of this study indicate that the AescularVR platform is highly accurate and reliable in determining acetabular component orientation in a simulated environment. The AescularVR platform is an adaptable tracking system, which may be modified for use in a range of simulated surgical training and educational purposes, particularly in orthopaedic surgery. Declaration of Interest. (b) declare that there is no conflict of interest that could be perceived as prejudicing the impartiality of the research reported:I declare that there is no conflict of interest that could be perceived as prejudicing the impartiality of the research project


Orthopaedic Proceedings
Vol. 84-B, Issue SUPP_II | Pages 119 - 119
1 Jul 2002
Delepine N Delepine G Delepine F Guikov E
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Nowadays 80% of patients with bone sarcomas can benefit from limb salvage. Their disease-free life expectancy is not jeopardised by conservative surgery as long as safe margins are obtained. For this reason, the oncological result relies on the accuracy of pre-operative and per-operative surgical measurements. Pre-operative evaluation of tumours is now quite accurate with digital margins (computed tomography, MNR, digital angiography). However, surgeons are still using centimeters or conventional radiographs with their own technical limitations for per-operative evaluation. A more accurate technique is needed. The system is composed of three components: 1) a color, graphic computer workstation with software to calculate and present the location of the surgical instrument on a three-dimensional, reconstructed bone image, 2) a complete set of hand-held instruments containing infrared emitters, 3) an infrared receiver linked to the work station. This measuring system enables determination of the position and incidence of a surgical instrument in real time during surgery, with an accuracy of less than one mm. The system requires four steps: 1) recording data with C.T., N.M.R. or angiography, 2) creating a three-dimensional image displayed on the computer screen for preoperative simulation of a virtual operation, 3) recording the very important anatomical points of the patient and optimal incidences of the surgical instruments, 4) preoperative location of surgical instruments and control of their location on bone. This system is very useful for resection of bone tumours when the conventional location is uncertain (innonimate bone, rib), when very sharp accuracy is needed to preserve the growth plate of the distal femur in young children, and to avoid medullary damage in a spinal tumour. The frameless stereotactic device is also very accurate in the reconstructive phase of limb salvage. After an internal hemipelvectomy, the device permits localisation of the acetabular prosthesis in the precise location before resection. In our practice, the accuracy of the video guiding system is always within two mm as compared to conventional measurements usually between one or two cm for long bones and three to five cm for innominate bone. The use of a video guidance system is very beneficial for limb salvage surgery for pelvic bone tumours


Orthopaedic Proceedings
Vol. 84-B, Issue SUPP_II | Pages 110 - 111
1 Jul 2002
Delepine N Delepine G Delepine F Guikov E
Full Access

Nowadays 80% of patients with bone sarcomas can benefit from limb salvage. Their disease-free life expectancy is not jeopardised by conservative surgery as long as safe margins are obtained. For this reason, the oncological result relies on the accuracy of pre-operative and per-operative surgical measurements. Pre-operative evaluation of tumours is now quite accurate with digital margins (computed tomography, MNR, digital angiography). However, surgeons are still using centimeters or conventional radiographs with their own technical limitations for per-operative evaluation. A more accurate technique is needed. The system is composed of three components: 1) a color, graphic computer workstation with software to calculate and present the location of the surgical instrument on a three-dimensional, reconstructed bone image, 2) a complete set of hand-held instruments containing infrared emitters, 3) an infrared receiver linked to the work station. This measuring system enables determination of the position and incidence of a surgical instrument in real time during surgery, with an accuracy of less than one mm. The system requires four steps: 1) recording data with C.T., N.M.R. or angiography, 2) creating a three-dimensional image displayed on the computer screen for preoperative simulation of a virtual operation, 3) recording the very important anatomical points of the patient and optimal incidences of the surgical instruments, 4) preoperative location of surgical instruments and control of their location on bone. This system is very useful for resection of bone tumours when the conventional location is uncertain (innonimate bone, rib), when very sharp accuracy is needed to preserve the growth plate of the distal femur in young children, and to avoid medullary damage in a spinal tumour. The frameless stereotactic device is also very accurate in the reconstructive phase of limb salvage. After an internal hemipelvectomy, the device permits localisation of the acetabular prosthesis in the precise location before resection. In our practice, the accuracy of the video guiding system is always within two mm as compared to conventional measurements usually between one or two cm for long bones and three to five cm for innominate bone. The use of a video guidance system is very beneficial for limb salvage surgery for pelvic bone tumours


Orthopaedic Proceedings
Vol. 91-B, Issue SUPP_III | Pages 397 - 398
1 Sep 2009
Leung KS
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In orthopaedic trauma surgery, X-ray fluoroscopy is frequently employed to monitor fracture reduction and to guide surgical procedures where implants are inserted to fix the fractures. Fluoro-navigation is the application of real-time navigation on intraoperatively acquired fluoroscopic images to achieve the same goals. The theoretical advantages of fluoro-navigation are:. Minimising exposure to X-ray on surgeons, operating room personells and patients,. Accurate positioning of implants,. Expanding the application of minimally invasive surgery,. Shortening the operation time. Fluoro-navigation is particular indicated in orthopaedic trauma as the fracture fragments are mobile and the orientations are not fixed before surgery. At this time, many procedures that require intraoperative fluoroscopic control can now be done with fluoro-navigation. These procedures include:. Fixation of femoral neck fractures with percutaneous cannulated screws,. Intramedullary locked nails for long bone fractures,. Intramedullary fixation of trochanteric fractures. Percutaneous fixation of sacro-iliac fractures dislocations. Percutaneous fixation of iliac wing fractures. Percutaneous fixation of acetabulum fractures. Insertion of Ilizarov tension wires for complex articular fractures. Many percutaneous fixation procedures that need fluoroscopic controls. Since 2001, we have been using fluoro-navigation orthopaedic trauma surgery. 535 different procedures of operative treatment of fractures were carried out. These operative procedures included. Operation, amount, success rate:. Femoral neck fractures, 65, 100%, Gamma nailing, 172, 100%, Femoral locked nails, 77, 98.5%, Tibial locked nails, 53, 100%, Sacro-iliac screws, 45, 95.1%, Pelvic acetabular fractures, 29, 96.1%, Ilizarov tension wires, 13, 100%, Percutaneous screws, 18, 100%, Distal locking without X-ray, 15, 100%, 3-D Navigation, 48 92.7%. Our clinical experience has confirmed the advantages and the extended applications of this technique benefited many of our patients by enhancing minimally invasive technique in orthopaedic trauma surgery, better implant position and significantly decreasing the radiation of the fluoroscopy (p< 0.05). We have modified the operative procedures in order to adapt better with the fluoro-navigation procedures. We also worked with the industrial partners to design specific instruments as well as modified the existing surgical instruments to facilitate the fluoro-navigation procedures. Most of the failure were due to poor quality fluoro-images, unstable operating system and poorly adapted surgical instruments in the early phase of the applications. Further improvement is expected in the system on the hardware and software for quicker image acquisition with improved quality, accurate and precise registration, increase interactivities and adaptation of surgical instruments as well as implants. There is a great need for the development of dedicated surgical instruments for orthopaedic trauma sugary in line with the further improvement of the navigation system. With the establishment of image libraries for implants and skeleton, further minimising the need for standard fluoroscopy will be possible. The combination of 3-D fluoroscopy and the navigation will improve percutaneous fixation of articular fractures. At the time, it is only possible to navigate the images obtained during the operation after fracture reduction or manipulation is completed. The possibility to navigate on each individual fracture fragment will extend the technique even more to real-time fracture reduction. The fluoro-navigation system will also play an important role in surgical training as well as assessment in the virtual surgical environment. We also developed specific training models for fluoro-navigation for preoperative training and practice of standard procedures. This will help to promote further application of fluoro-navigation in orthopaedic trauma. The recognition of its clinical significance will help to stimulate more research and thus encourages industries to devote more resources in the development of fluoro-navigation for orthopaedic trauma


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 9 - 9
1 Feb 2017
Aldinger P Pawar V
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INTRODUCTION. Due to increasing interest into taper corrosion observed primarily in hip arthroplasty devices with modular tapers, efforts towards characterizing the corrosion byproducts are prevalent in the literature [1–4]. As a result of this motivation, several studies postulate cellular induced corrosion due to the presence of remarkable features in the regions near taper junction regions and articulating surfaces [3–5]. Observations made on explanted devices from a retrieval database as well as laboratory tests have led to the alternative proposal of electrocautery-electrosurgery damage as the cause of these features. These surgical instruments are commonly used for hemostasis or different degrees of tissue dissection. METHODS. Scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS) were used to evaluate the features observed on retrieved devices. Retrieved devices consisted of OXINIUM and cobalt-chromium-molybdenum (CoCrMo) femoral implants, a Titanium-alloy hip stem, and a CoCrMo metal-on-metal femoral head. Electrocautery-electrosurgery damage was created using a SurgiStat II (Valleylab, Colorado) onto various components (CoCrMo, OXINIUM femoral heads as well as Ti-6Al-4V and CoCrMo alloy test stem constructs). Test components were evaluated using the same methods as the retrieved devices. RESULTS. Remarkable features were present on retrieved devices (Figure 1) which were similar to previous studies (3–5). The appearance of these features could be described as crater-like, pitted, scratched, molten or splattered material, and ruffled. These features were present on articulating and non-articulating regions as well as near taper junctions. Testing performed on samples using the SurgiStat II, created features that were similar in appearance (Figure 1). Additionally, material transfer that included an iron peak based on EDS in addition to the cobalt and chromium (present due to native material) was detected in the regions of contact (Figure 2). CONCLUSIONS. It was possible to re-create damage features similar to those previously characterized as remarkable features created by cellular-induced corrosion [3–5]. It is theorized that the high-voltage based electrocautery (commonly Bovie) or high-frequency based electrosurgical devices can result in localized degradation/alteration of oxides and passive regions of commonly used orthopaedic alloys. These surgical instruments, specifically the cutting electrodes, are frequently made of stainless steels which can result in iron transfer during contact with the device. During the surgical use of the electrocautery-electrosurgery instrument, it may be necessary to remove tissue, bone, or cauterize near the implant or explant which may have led to the damage features noted in this study and the previous literature [3–5]. If this damage occurs during the initial implantation of the devices, it may further exacerbate corrosion in the damaged region and/or alter the mechanical integrity of the constructs (i.e. fatigue performance)


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_6 | Pages 106 - 106
1 Mar 2017
Yanoso-Scholl L Pierre D Lee R Ambrosi M Swaminathan V Faizan A TenHuisen K
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Introduction. In hip arthroplasty, it has been shown that assembly of the femoral head onto the stem remains a non-standardized practice and differs between surgeons [1]. Pennock et al. determined by altering mechanical conditions during seating there was a direct effect on the taper strength [2]. Furthermore, Mali et al. demonstrated that components assembled with a lower assembly load had increased fretting currents and micromotion at the taper junction during cyclic testing [3]. This suggests overall performance may be affected by head assembly method. The purpose of this test was to perform controlled bench top studies to determine the influence of impaction force and compliance of support structure (or damping) on the initial stability of the taper junction. Materials and Methods. Test Specimens. Testing was performed on 36mm +5mm CoCr heads combined with prototype Ti6Al4V locking taper analogs both machined with approximately a 5.67º taper angle. To minimize sample variation, the locking taper analogs were dimensionally matched with CoCr femoral heads to maintain a uniform angle difference. Prior to testing, samples were cleaned with isopropanol and allowed to dry. Effect of Peak Force Magnitude. Testing was performed on a rigid setup where a 10N preload was applied to the femoral head axially. Heads were assembled with loads ranging from 2kN–10kN using an impaction tower and seating loads were recorded at a collection rate of 273kHz. After assembly, tensile loads were applied until the taper junction was fully disassembled and distraction loads were recorded at a collection rate of 500Hz. Effect of Damping. 40 durometer rubber pads were placed underneath the trunnions as well as to the striking surface of the impaction tower to simulate compliance in the supporting structure and the surgical instruments. Aside from the added damping, testing was performed identical to the rigid setup tests. Results. Taper stability (as assessed by disassembly forces) increased linearly with peak assembly force with an R2 value of 0.95 for both rigid and compliant groups (Figure 1). On average a 46% larger input energy was required in the compliant group to achieve a comparable impaction force to the rigid group (Figure 2). However, the correlation between the assembly load and distraction force was not affected. Discussion. As shown in previous studies, impact force has a large effect on initial taper stability. An interesting finding in this study was that system compliance has a large effect on the applied assembly force. The addition of a compliant setup was intended to simulate a surgical scenario where factors such as the patient's leg positioning, patient mass, surgical instruments, and surgical approach may influence the resulting compliance due to the dissipation of impaction energy and reducing the applied impaction force. Based on test results, surgical procedure as well as patient variables may have a significant effect of initial taper stability. For any figures or tables, please contact authors directly (see Info & Metrics tab above).


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_4 | Pages 14 - 14
1 Jan 2016
Shiota N Sato T Tetsunaga T Yamada K
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Purpose. When we perform total knee arthroplasty (TKA), the accurate osteotomy and implant setting is important as follows to improve long-term results. As means to perform osteotomy exactly, patient specific surgical instruments (PSI) patient specific surgical instruments planning based on pre-operative MRI (Signature, Materialise) and Image-free navigation system (Navi: Knee unlimited; BrainLAB) exist. However, there is not the report to compare which is exact for the same patient at the same time using two methods. We report to compare the osteotomy plans by two methods. Materials. Nine cases of TKA (Vanguard Complete Knee System, PS, BIOMET) operated on by one operator in our hospital from October 2012 to September 2013. 78.0 years average age (71–81 years old), sex was 6 cases women, 3 men. Methods. Intra-operatively measurements of α, β, γ, δ angle, rotation angle of the femoral component and the size of the components were evaluated between the two groups. Coronal cutting angles were considered as outlier the difference between the 3 ° or more from the preoperative planning on computed tomography (CT) scans made one week after surgery. Results. PSI cases were inclined with respect to Navi cases, coronal plane: average varus 0.4 ° (valgus 1.0° to varus 3.0°), sagittal plane: flexion 1.0° (flexion 5.0° to extension 3.5°), axial plane: internal rotation 0.9° (internal rotation 3.5° to external rotation 0.0°) in the femur. Coronal plane: average valgus 0.5 ° (valgus 1.5° to varus 4.5°), sagittal plane: backward tilt 0.9° (forward tilt 3.0° to backward tilt 4.5°) in the tibia. Three cases of femoral implant were different from PSI plan, 5 cases in tibia. One of PSI cases in the femur and 1 case in tibia is outlier. Discussion. In the femoral side, fitting of the PSI was good, and error is less. However, in the tibia, some cases of fitting were bad and large error. These PSI were not stable on the bone and looks like seesaw motion at the tibial side. It is necessary to final confirmation by using the extramedullary guide in PSI cases. Conclusion. Accuracy of Navi was higher than PSI in our study


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_6 | Pages 40 - 40
1 May 2019
Vanhegan I Martin A Gundle R Taylor A Kendrick B
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Introduction. We are a high-volume arthroplasty unit performing over 800 primary THRs annually at an approximate reimbursement of £6.5 million to the Trust. 70% are hybrid and we have been using the Taperfit - Trinity combination (Corin, Cirencester) since March 2016. We aimed to investigate the potential cost-savings and clinical benefits of instrument rationalisation using this system following GIRFT principles. Methods. Taperfit (ODEP 10A) is a polished, collarless, double tapered stem available in multiple sizes/offsets. Trinity is a hemispherical porous titanium cementless shell. A prospective audit of implant size was performed for the first 50 cases. Based on these findings, instruments were reduced to a single tray per component based on predicted size, named ‘Corin Hip for the Osteoarthritic Patient’ (CHOP). A further re-audit was performed to confirm correct tray constituent sizes. Financial data were calculated using known TSSU costs of approximately £50 per tray. Results. The audit revealed 92% (46/50) of stem sizes 2 or smaller and 86% (43/50) of shell sizes 54 or smaller. Trays per case were then rationalised from 6 to 2. Each acetabular tray had seven reamers (‘CHOP 1’ 42, 46–56 or CHOP 2 46, 54–64) and each femoral tray had broaches sized 0–2 (CHOP 1) or 2–4 (CHOP 2). Re-audit confirmed the CHOP 1 sets covered approximately 85% of cases. A TSSU saving of £192/case was achieved. Additional benefits were: all trays easily kept under laminar flow, time spent counting instruments was reduced and theatre shelving space liberated. Conclusion. Rationalisation of surgical instruments has saved the Trust approximately £100,000/year. Fewer instruments potentially reduce the risk of ‘never events’ and infection. Industry savings on consigned instruments have been passed on with significant reduction in our implant procurement costs allowing the use of hybrid implants for the price of our all cemented combination


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_10 | Pages 21 - 21
1 Jun 2018
Gehrke T
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Total joint arthroplasty (TJA) is one of the most successful procedures in orthopaedics. Despite the excellent clinical and functional results, periprosthetic joint infection (PJI) following TJA is a feared complication. For instance, the reported PJI rate after primary total knee arthroplasty is about 0.5–1.9%. In general, prevention of periprosthetic joint and surgical site infections is of utmost importance. This can be reduced by strict antisepsis, adequate sterilization of the surgical instruments and meticulous surgical technique. An indisputable role in prevention of SSI in TJA has been the use of peri-operative systemic antibiotic prophylaxis. The most common recommended antibiotics for prophylaxis in TJA are cefazolin or cefuroxime. In contrast, routine use of commercial antibiotic-loaded bone cement (ALBC) in primary total joint arthroplasty is still a concern of open debate. The use of antibiotic-loaded bone cement delivers a high concentration of antibiotics locally and can decrease the infection rate, which is supported by several studies in the literature. In this context, we present the pros of routine use of commercial antibiotic-loaded bone cement


Bone & Joint Research
Vol. 6, Issue 4 | Pages 245 - 252
1 Apr 2017
Fu M Ye Q Jiang C Qian L Xu D Wang Y Sun P Ouyang J

Objectives. Many studies have investigated the kinematics of the lumbar spine and the morphological features of the lumbar discs. However, the segment-dependent immediate changes of the lumbar intervertebral space height during flexion-extension motion are still unclear. This study examined the changes of intervertebral space height during flexion-extension motion of lumbar specimens. Methods. First, we validated the accuracy and repeatability of a custom-made mechanical loading equipment set-up. Eight lumbar specimens underwent CT scanning in flexion, neural, and extension positions by using the equipment set-up. The changes in the disc height and distance between adjacent two pedicle screw entry points (DASEP) of the posterior approach at different lumbar levels (L3/4, L4/5 and L5/S1) were examined on three-dimensional lumbar models, which were reconstructed from the CT images. Results. All the vertebral motion segments (L3/4, L4/5 and L5/S1) had greater changes in disc height and DASEP from neutral to flexion than from neutral to extension. The change in anterior disc height gradually increased from upper to lower levels, from neutral to flexion. The changes in anterior and posterior disc heights were similar at the L4/5 level from neutral to extension, but the changes in anterior disc height were significantly greater than those in posterior disc height at the L3/4 and L5/S1 levels, from neutral to extension. Conclusions. The lumbar motion segment showed level-specific changes in disc height and DASEP. The data may be helpful in understanding the physiologic dynamic characteristics of the lumbar spine and in optimising the parameters of lumbar surgical instruments. Cite this article: M. Fu, Q. Ye, C. Jiang, L. Qian, D. Xu, Y. Wang, P. Sun, J. Ouyang. The segment-dependent changes in lumbar intervertebral space height during flexion-extension motion. Bone Joint Res 2017;6:245–252. DOI: 10.1302/2046-3758.64.BJR-2016-0245.R1


Orthopaedic Proceedings
Vol. 92-B, Issue SUPP_I | Pages 111 - 111
1 Mar 2010
Akiyama H Kawanabe K Goto K So K Nakamura T
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Removal of femoral bone cement is required for preparation of proper implant bed for reimplantation of a new femoral component in revision total hip arthroplasty. Several devices and procedures have been developed for cement removal, including an extracorporal shock-wave lithotripter and YAG laser, as well as a high-powered drill or burr under the control of conventional fluoroscopic images and an intrafemoral endoscopy. Ultrasonic tools are efficient for removal of bone cement with minimal damage to bone. We use a high-powered burr to remove the deep femoral bone cement under the control of conventional fluoroscopic images, although the problem of this procedure is large exposure of X-ray and two dimensional viewing of burr position which can result in perforation in the third plane. Computer-assisted fluoroscopic navigation system allows the surgeons to provide positional information about surgical instrument to target bones during operations. Two-dimensional image data are obtained using the fluoroscope with a reference frame and stored on a computer workstation. A camera interfaced with the computer then tracks the position of the patient and registered surgical instruments during the procedure. Taking advantage of the real-time guidance of computer-assisted fluoroscopic navigation system, we introduce a valuable technique using computer-assisted fluoroscopic navigation system for performing removal of the cement of the femoral canal in revision cemented total hip arthroplasty


Orthopaedic Proceedings
Vol. 90-B, Issue SUPP_III | Pages 557 - 557
1 Aug 2008
Wahrburg J
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The use of surgical navigation in computer assisted or image guided procedures requires the precise measurement of the spatial position of surgical instruments. Investigations of several physical principles have turned out that two technologies are best feasible for application in clinical routines:. optical technology,. electromagnetic technology. Available systems based on either principle deliver measurement information for the 3D-position of a surgical instrument, expressed by the x-y-z coordinates of its tip, and for its 3D-orientation, described by the direction of the instrument axis towards the tip. It is therefore common terminology to describe such measurement systems as 3D/6D digitizing or localizing systems. The presentation will describe basic principles of both technologies, including their main technical features and the design of key components such as rigid bodies for optical systems and sensor coils for electromagnetic systems. The survey includes an overview of known challenges and problems, and how commercial systems cope with these. A comparison of both technologies outlines the advantages and drawbacks in different applications as well as possible future improvements. It leads to the conclusion that both technologies will co-exist for the foreseeable future


Orthopaedic Proceedings
Vol. 88-B, Issue SUPP_III | Pages 438 - 438
1 Oct 2006
Wahrburg J
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The use of surgical navigation in computer assisted or image guided procedures requires the precise measurement of the spatial position of surgical instruments. Investigations of several physical principles have turned out that two technologies are best feasible for application in clinical routines: a) optical technology, b) electromagnetic technology. Available systems based on either principle deliver measurement information for the 3D-position of a surgical instrument, expressed by the x-y-z coordinates of its tip, and for its 3D-orientation, described by the direction of the instrument axis towards the tip. It is therefore common terminology to describe such measurement systems as 3D/6D digitizing or localizing systems. The presentation will describe basic principles of both technologies, including their main technical features and the design of key components such as rigid bodies for optical systems and sensor coils for electromagnetic systems. The survey includes an overview of known challenges and problems, and how commercial systems cope with these. A comparison of both technologies outlines the advantages and drawbacks in different applications as well as possible future improvements. It leads to the conclusion that both technologies will co-exist for the foreseeable future