Abstract. Background and study aim. The UK National Joint Registry(NJR) has not reported total knee replacement (TKR)survivorship based on design philosophy alone, unlike its international counterparts. We report outcomes of implant survivorship based on design philosophy using data from NJR's 2020 annual report. Materials and methods. All TKR implants with an identifiable design philosophy from NJR data were included. Cumulative revision data for cruciate-retaining(CR), posterior stabilised(PS), mobile-bearing(MB) design philosophies was derived from merged NJR data. Cumulative revision data for individual brands of implants with the medial pivot(MP) philosophy were used to calculate overall survivorship for this design philosophy. The all-cause revision was used as the endpoint and calculated to 15 years follow-up with Kaplan-Meier curves. Results. 1,144,384 TKRs were included. CR is the most popular design philosophy (67.4%), followed by PS (23.1%), MB (6.9%) and least commonly MP (2.6%). MP and CR implants showed the best survivorship (95.7% and 95.6% respectively) at 15 years which is statistically significant at, and beyond, 10 years. Observed survivorship was lower at all time points with the PS and MB implants (94.5% for both designs at 15 years). Conclusions. While all design philosophies considered in this study survive well, CR and MP designs offer statistically superior survivorship at and beyond 10 years. MP design performs better than CR beyond 13 years yet, remain the least popular design philosophy used. Publishing data based on knee arthroplasty design philosophy would help surgeons when making decisions on implant choice

Introduction. Mechanically assisted crevice corrosion (MACC) of head-neck modular taper junctions is prevalent in virtually all head neck tapers in use today. To date, no clear in vitro tests of design, material or surgical elements of the modular taper system have been reported that show which factors principally affect MACC in these tapers. Possible elements include seating load, head-neck offset, surface roughness, taper engagement length, material combination, angular mismatch, and taper diameter. The goals of this study were to use an incremental fretting corrosion test method. 1. to assess the above 7 elements using a design of experiments approach. The hypothesis is that only one or two principal factors affect fretting corrosion. Methods. A 2. 7-2. design of experiment test (7 factors, ¼ factorial, n=32 total runs, 16 samples per condition per factor) was conducted. Factors included: Assembly Force (100, 4000N), Head Offset (1.5, 12 mm), Taper Locking Position (Mouth, Throat), Stem Taper Length (0.44, 0.54 in), Stem Taper Roughness (Ground, Ridged), Taper Diameter (9/10, 12/14), and Stem Material (CoCrMo, Ti-6Al-4V). The heads were CoCrMo coupled with taper coupons (DePuy Synthes, Warsaw, IN). Test components were assembled wet and seated axially with 100 or 4000N assembly force. The assemblies were immersed in PBS and potentiostatically held at −50mV vs. Ag/AgCl. Incremental cyclic loads were applied vertically to the head at 3Hz until a 4000N maximum load was reached (See Fig. 1). Fretting currents at 4000 N cyclic load were used for comparisons while other parameters, including onset load, subsidence, micromotion and pull off load were also captured. Statistical analysis was performed using Pareto charts and Student's T-tests for single factor comparisons (P < 0.05 was statistically significant). Results. Average fretting corrosion currents at 4000 N cyclic load ranged from 0 to 23 µA for all test specimens. The primary factors that statistically affected fretting corrosion currents were head-neck offset (P<0.05) and assembly load (P<0.05). Test factors with the most significance are shown in the Pareto chart of effects (Fig 2). Assembly force, head offset, and the interaction between these two factors were the most significant effects (see Fig 3). All other factors had diminishing effects on fretting current. Note that there is a correlation between fretting currents and pull off load (Fig. 3c). A number of interactive effects were seen between factors on various output parameters (e.g., subsidence, pull off load, onset load) as well. Discussion. This work demonstrates that the principal factors affecting fretting corrosion are seating load and head-neck offset. Material combination, taper diameter, engagement length, roughness and angular mismatch were less significant effectors of fretting corrosion. This test assesses early fretting corrosion response but does not necessarily predict long-term performance where crevices and solution changes may be important. Significance. This work shows a relative comparison of the effects of multiple design, material and surgical elements on the early fretting corrosion behavior of modular tapers in vitro. Head offset and seating loads represent the most significant factors amongst those studied. For figures, please contact authors directly

Total knee arthroplasty with a rotating hinge knee with carbon-fibre-reinforced (CFR)-PEEK as an alternative bushing material with enhanced creep, wear and fatigue behaviour has been clinically established [1-4]. The objective of our study was to compare results from in vitro biotribological characterisation to ex vivo findings on a retrievals. A modified in vitro wear simulation based on ISO 14243-1 was performed for 5 million cycles on rotating hinge knee (RHK) designs (EnduRo®) out of cobalt-chromium and ZrN-multilayer ceramic coating. The rotational & flexion axles-bushings and the flanges are made of CFR-PEEK with 30% polyacrylonitrile fibre content. Analysis of 12 retrieved EnduRo® RHK systems in cobalt-chromium and ZrN-multilayer in regard to loosening torques, microscopic surface analysis, distinction between different wear modes and classification with a modified HOOD-score has been performed. For the RHK design with the polyethylene gliding surface and bushings and flanges made out of CFR-PEEK, a cumulative volumetric wear was measured to be 12.9±3.95 mm. 3. in articulation to cobalt-chromium and 1.3±0.21 mm. 3. to ZrN-multilayer coating - a significant 9.9-fold decrease (p=0.0072). For the CFR-PEEK flexion bushing and flanges the volumetric wear rates were 2.3±0.48 mm. 3. /million cycles (cobalt-chromium) and 0.21±0.02 mm. 3. /million cycles (ZrN-multilayer) (p=0.0016). The 5 million cycles of in vitro wear testing reflect a mean in vivo service life of 2.9 years, which is in accordance to the time in vivo of 12–60 months of the retrieved RHK components [5]. The main wear modes were comparable between retrievals and in vitro specimens, whereby the size of affected area on the retrieved components showed a higher variation. For the EnduRo® RHK design the findings on retrieved implants demonstrate the high suitability of CFR-PEEK as a biomaterial for highly loaded bearings, such as RHK bushings and flanges in articulation to cobalt-chromium and to a ZrN-multilayer coating

Taper corrosion and fretting have been associated with oxide layer abrasion and fluid ingress that contributes to adverse local tissue reactions with potential failure of the hip joint replacement. [1,2]. Both mechanisms are considered to be affected by the precise nature of the taper design. [3]. Indeed relative motion at the taper interface that causes fretting damage and wear effects, such as pistoning and rocking, have been described following analysis of implants at retrieval. [4,5]. However, there is much less reported about the mechanisms that allow the fluid ingress/egress at the taper interface which would drive corrosion. Thus the aim of the present study was to investigate the effect of trunnion design on the gap opening and taper relative motions under different load scenarios and taper designs. A 3-D finite element model of a 40mm CoCr modular femoral head and a Ti6Al4V trunnion was established in Abaqus CAE/2018. Femoral head and trunnion geometries were meshed with an element (C3D8) size of 0.17mm. Tapers were assembled by simulating a range of impact forces (AF); taper interface behaviour was evaluated under physiological forces and frictional moments simulated during walking activity. [6]. , assuming different coefficients of friction (CF), Figure 1. The output involved the total and normal relative motion of the surfaces at the taper interface. The model predicted for a taper mismatch of 0.36° which, when combined with an assembly force of 2kN, generated the largest taper gap opening (59.2mm) during walking, Figure 2. In all trunnion designs the largest normal relative motion coincided with heel strike in the gait cycle (0–5%). The taper gap and normal relative motions were related to the initial taper lock area. Furthermore, the direction of the total motion was different in all three taper mismatches, with a shift in the direction towards the normal of the surface as the taper mismatch increased, Figure 3. By contrast, the direction of the normal relative motions did not change with different trunnion designs. Contact patterns were asymmetrical and contact areas varied throughout the walking activity; contact pressure and the largest taper gap were located on the same side of the taper, suggesting toggling of the trunnion. The relationship between taper gap opening and initial taper lock contact area suggests that the taper contact area functions as a fulcrum in a lever mechanism. Large taper mismatches create larger relative motions that will not only create more wear and fretting damage but also larger normal relative motions. This may allow fluid ingress into the taper interface and/or the egress of fluid along with any metal wear particles into the body. This increased understanding of the taper motion will result in improved designs and ultimately taper performance. For any figures or tables, please contact the authors directly

Background. Artificial total knee designs have revolutionized over time, yet 20% of the population still report dissatisfaction. The standard implants fail to replicate native knee kinematic functionality due to mismatch of condylar surfaces and non-anatomically placed implantation. (Daggett et al 2016; Saigo et al 2017). It is essential that the implant surface matches the native knee to prevent Instability and soft tissue impingement. Our goal is to use computational modeling to determine the ideal shapes and orientations of anatomically-shaped components and test the accuracy of fit of component surfaces. Methods. One hundred MRI scans of knees with early osteoarthritis were obtained from the NIH Osteoarthritis Initiative, converted into 3D meshes, and aligned via an anatomic coordinate system algorithm. Geomagic Design X software was used to determine the average anterior-posterior (AP) length. Each knee was then scaled in three dimensions to match the average AP length. Geomagic's least-squares algorithm was used to create an average surface model. This method was validated by generating a statistical shaped model using principal component analysis (PCA) to compare to the least square's method. The averaged knee surface was used to design component system sizing schemes of 1, 3, 5, and 7 (fig 1). A further fifty arthritic knees were modeled to test the accuracy of fit for all component sizing schemes. Standard deviation maps were created using Geomagic to analyze the error of fit of the implant surface compared to the native femur surface. Results. The average shape model derived from Principal Component Analysis had a discrepancy of 0.01mm and a standard deviation of 0.05mm when compared to Geomagic least squares. The bearing surfaces showed a very close fit within both models with minimal errors at the sides of the epicondylar line (fig 2). The surface components were lined up posteriorly and distally on the 50 femurs. Statistical Analysis of the mesh deviation maps between the femoral condylar surface and the components showed a decrease in deviation with a larger number of sizes reducing from 1.5 mm for a 1-size system to 0.88 mm for a 7-size system (table 1). The femoral components of a 5 or 7-size system showed the best fit less than 1mm. The main mismatch was on the superior patella flange, with maximum projection or undercut of 2 millimeters. Discussion and Conclusion. The study showed an approach to total knee design and technique for a more accurate reproduction of a normal knee. A 5 to 7 size system was sufficient, but with two widths for each size to avoid overhang. Components based on the average anatomic shapes were an accurate fit on the bearing surfaces, but surgery to 1-millimeter accuracy was needed. The results showed that an accurate match of the femoral bearing surfaces could be achieved to better than 1 millimeter if the component geometry was based on that of the average femur. For any figures or tables, please contact the authors directly

Aim. Kingella kingae seems to be the most common cause of osteoarticular infections (OAI) in children under 48 months of age (1). Recent studies had shown that K. kingae is poorly susceptible to anti-staphylococcal penicillin and some isolates produce beta-lactamase (2). This led to the need for new treatment guidelines for OAI in populations in which K. kingae is frequent. Our study aimed to design a model which could predict K. kingae OAI in order to initiate appropriate empirical treatment on hospital admission. Method. We performed a retrospective cohort study in children from 1 month to 15 years old diagnosed with OAI, hospitalized between 2006 and 2018. Mann-Whitney test and Fisher's exact test were used for data analysis. The model predicting K. kingae OAI was designed using logistic regression. Results. 247 children were included in the study, 126 (51%) had osteomyelitis (OM), 83 (33.6%) septic arthritis (SA) and 38 (15.4%) combined OM and SA. The median age was 52 (IQR 20–122) months, male-to-female ratio was 1.57:1. Pathogens were isolated in 101 (40.9%) cases with the following frequency: Staphylococcus aureus (n=59), K. kingae (n=13), Streptococcus pyogenes (n=11), Streptococcus pneumoniae (n=8). Patients with K. kingae OAI had lower CRP levels compared to other pathogens (p<0.05). WBC was higher compared to S. aureus OAI (p=0.011), children with K. kingae OAI were younger than children infected with S. aureus (p<0.001) and S. pyogenes (p=0.003). Based on this information we designed a predictive model using previous parameters as predictors of outcomes. The model had a 92.3% sensitivity and a 77.5% specificity. Then, we tried to test the model's predictive power based on the treatment failure of empirical anti-staphylococcal antibiotics in the group of children with OAI without the known pathogen. In the subgroup for which the model predicted K. kingae OAI, antibiotic treatment had to be changed in 6/59 cases. It had to be changed in only 1/83 cases in the non-K. kingae group (p=0.021). Conclusions. Despite poor specificity of the model, we found it to be more important to include all K. kingae OAI, that can be then properly treated. Additionally, with good specificity we acquire good negative predictive value, which means that children, for whom the model did not predict K. kingae OAI, can be safely treated with anti-staphylococcal penicillin

Purpose. Total knee replacement is the one of the most performed surgeries. However, patient's satisfaction rate is around 70–90 % only. The sacrifice of cruciate ligament might be the main reason, especially in young and active patients. ACL stabilizes the knee by countering the anterior displacing and pivoting force, absorbs the shock and provides proprioception of the knee. However, CR knees has been plagued by injury of PCL during the surgery and preservation of the ACL is a demanding technique. Stiffness is more common comparing to PS designed knee. To insert a tibial baseplate with PE is usually thicker than 8 mm comparing to 2–4 mm of removed tibial bone. The stuffing of joint space may put undue tension on preserved ACL and PCL. Modern designed BCR has been pushed onto market with more sophisticated design and instrumentation. However, early results showed high early loosening rate. Failure to bring the tibia forward during cementing may be the main cause. The bone island where ACL footprint locates is frequently weak, intraoperative fracture happens frequently. A new design was developed by controlled elevation and reattachment of the ACL footprint to meet all the challenges. Method. A new tibial baseplate with a keel was designed. The central part of the baseplate accommodates elevated bony island with ACL footprint. The fenestrations at the central part is designed for reattachment of bony island under proper tension with heavy sutures and fixed at anterior edge of the baseplate in suture bridge fashion and also for autograft to promote bony healing after reattachment. The suture bridge method has been used by arthroscopists for ACL avulsion fracture without the need of immobilization. The elevation of bony island release the tension in the ACL which come from stuffing of baseplate and PE insert and greatly facilitate cementing of the baseplate. The keel improve the weakness of traditional U shape design of BCR knees. Instead of keeping the bony island intact by separately cutting the medial and lateral tibial plateau in BCR knees in the past, we choose to saw the tibial plateau in one stroke as in PS knees, then removes the two condyles. The bony island includes the footprint both ACL and PCL. The central part of tibial baseplate will push the bony island upward which release the undue tension in the cruciate ligaments. Summary. We proposed a new solution for the kinematic conflict in the present bi-cruciate knee designs by elevation and re- attachment of bony island with ACL footprint at the same time simplify the ACL preservation. The simple tibial cutting procedure also facilitate the process. The technique protects PCL from injury during tibial bone cutting in CR knees. We believe the new BCR design has the potential to replace CR knee in term of function and longevity in the future

Introduction. Total-knee-arthroplasty (TKA) is a well-established method to restore the joint function of the human knee. Different types of TKA designs are clinically available which can be divided in two main groups, the posterior-cruciate- ligament (PCL) sacrificing and retaining group. However, pre-operatively it is often difficult to plan for one or the other. Therefore, the research question was: Is it possible to develop a TKA bearing design which works for both the cruciate sacrificing and retaining technique? A medial-congruent (MC) bearing design was developed, characterized by a high medial sagittal conformity and lower lateral sagittal conformity, which can be used for both cruciate ligament states. This study compares the laxity and kinematics of this MC design to a contemporary PS design for the cruciate sacrificing technique and to a contemporary CR design for the cruciate retaining technique. Methods. Four specimen-specific computer models of the human knee, consisting of a femur, tibia and fibula bone as well as the contribution of the ligaments and capsule, were virtually implanted with three TKA designs in four constellations: 1) MC without PCL, 2) MC with PCL, 3) contemporary PS without PCL and 4) contemporary CR with PCL following the design specific surgical technique and tibia slopes. Laxity tests in internal-external rotation (moment ± 4 Nm) were performed with the implanted models for a weight bearing case (500N compression). In addition, a high demanding activity (lunge) was simulated. The resulting averaged laxities and kinematics were analysed and compared to each other. Results. When sacrificing the PCL, MC showed lower medial laxity throughout flexion and higher lateral laxity above 60° flexion compared to the PS design. When retaining the PCL, the MC resulted in lower medial laxity throughout flexion, lower lateral laxity in extension and similar lateral laxity in flexion compared to the CR design. When sacrificing the PCL in the lunge activity, the MC design had a more posterior position throughout flexion on both condyles until deep flexion when the engagement of the cam/spine occurred for the PS design and posterior motion of the medial condyle during mid-flexion as opposed to anterior motion for the PS design. When retaining the PCL in the lunge-activity, the MC design had a more posterior position throughout the activity, and similar medial and lateral condyle motion throughout flexion compared to the CR design. Conclusion. When sacrificing the PCL, MC behaved similar to a contemporary PS design with more medial stability, more lateral laxity in deep flexion, and a posterior position during a lunge activity that did not depend on a cam/spine mechanism. When retaining the PCL, MC behaved similar to a contemporary CR design with more medial stability, similar lateral laxity in deep flexion, and a posterior position during a lunge activity demonstrating that the increased medial conformity did not cause a kinematic conflict with the retained PCL. These findings illustrate the concept that the MC design can be used for both the PCL sacrificing and retaining technique

INTRODUCTION. Over the past 40 years of knee arthroplasty, significant advances have been made in the design of knee implants, resulting in high patient satisfaction. Patellar tracking has been central to improving the patient experience, with modern designs including an optimized Q-angle, deepened trochlear groove, and thin anterior flange.[1–4] Though many of today's femoral components are specific for the left and right sides, Total Joint Orthopedics’ (TJO) Klassic® Knee System features a universal design to achieve operating room efficiencies while providing all the advancements of a modern knee. The Klassic Femur achieves this through a patented double Q-angle to provide excellent patellar tracking whether implanted in the left or the right knee (Figure 1). The present study examines a prospective cohort of 145 consecutive TKA's performed using a modern universal femur and considers patients’ pre- and post-operative Knee Society Clinical Rating System score (KSS). METHODS AND MATERIALS. 145 primary total knee arthroplasties (TKA) were performed during the study using a measured resection technique with a slope-matching tibial cut for all patients. The posterior cruciate ligament (PCL) was sacrificed to accommodate an ultra-congruent polyethylene insert. The distal femur was cut at five degrees (5°) valgus; the tibia was resected neutral (0°) alignment for valgus legs and in two degrees (2°) of varus for varus alignment. The patella was resurfaced for all patients. Patients were followed annually for up to 46 months and were evaluated using the KSS score on a 200-point scale. RESULTS. The final study group comprised 127 primary TKAs. The average age was 68 years (51–90) with 45 males and 68 females. The average weight was 110kg (range: 75–151kg) for men and 88kg (range: 50–129kg) for women. One patient deceased during the follow-up period, four required manipulation under anesthesia, and two required revision for periprosthetic joint infection. There were no failures due to patellar maltracking. No special soft tissue releases were required in any patient. Average pre-operative knee score was 107, improving to 182 at average follow-up of 41 months (36–46 months). Results are summarized in Table 1. DISCUSSION. The improvement in patient clinical experience demonstrates that a universal femoral design can achieve excellent results if it incorporates modern technologies. A double Q-angle design with a deepened trochlear groove and a thin anterior flange appears to provide excellent patellar tracking for all patients in this cohort. This study is limited to the experience of a single institution. Further study would improve the extensibility of these findings. It does show, however, that a femur using a universal design with modern patellar tracking can improve patient satisfaction with their knee following TKA. For any figures or tables, please contact the authors directly

Background/Purpose. Patient-specific design (PSD) total knee arthroplasty (TKA) implants are marketed to restore neutral mechanical axis alignment (MAA) and provide better anatomic fit compared to standard off-the-shelf (OTS) TKA designs. The purpose of this study was to compare the Knee-Society scores, radiographic outcomes, and complications of PSD and OTS implants. Methods. IRB approved prospective study comparing PSD and OTS by a single surgeon. Implant design change in PSD occurred during the study leading to PSD-1 and PSD-2 subgroups. Demographic, radiographic data including MAA, coronal-tibial angle (CTA), femoro-tibial angle (FTA), tibial-slope (TS) and patella-tilt (PT), and complications were analyzed. Minimum follow-up was 2 year or until revision, and patients completed Knee-Society scores preoperatively, and postoperatively at 3-, 6-, 12-, 24 weeks and final follow up. Results. 136 patients (154 knees), average age (62.7 ± 8.4 years) and follow up (3.1 ± 1.5 years). PSD-1 (77 knees), PSD-2 (36 knees), and OTS (41 knees). PSD-2 had significantly higher early Knee-Society function scores compared to PSD-1 and OTS up to 6 months. All groups had excellent knee society scores after 6 months. PSD-2 had significantly shorter hospital stay (p<0.001), and less hemoglobin drop (p = 0.031) compared to PSD-1 and OTS. No significant difference in MAA (p=0.349) or final ROM (p=0.629). There was approximately 1 degree difference between the groups in the CTA, FTA, TS and PT. Failures requiring revision were 24% (18/75) PSD-1, 0% PSD-2, and 3% (1/35) OTS. Most common modes-of- failure were tibial subsidence (56%) and polyethylene locking mechanism failure (22%) in PSD-1. Conclusion. PSD-2 had better early Knee-Society function scores, shorter hospital stay, lower hemoglobin drop, and no failures compared to PSD-1 and OTS. There was an unexpected high failure rate in the early patient-specific design TKA that was not seen after the manufacturer changed the design

Introduction. Cementless total knee arthroplasty (TKA) designs are clinically successful and allow for long term biological fixation. Utilizing morselized bone to promote biological fixation is a strategy in cementless implantation. However, it is unknown how bone debris influences the initial placement of the tray. Recent findings show that unseated tibia trays without good contact with the tibial resection experience increased motion. This current study focuses on the effect of technique and instrument design on the initial implantation of a cementless porous tibia. Specifically, can technique or instrument design influence generation of bone debris, and thereby change the forces required to fully seat a cementless tray with pegs?. Methods. This bench top test measured the force-displacement curve during controlled insertion of a modern cementless tibia plate with two fixation pegs. A total of nine pairs of stripped human cadaver tibias were prepared according to the surgical technique. However, the holes for the fixation pegs were drilled intentionally shallow to isolate changes in insertion force due to the hole preparation. A first generation instrument set (Instrument 1.0) and new instrument set design (Instrument 2.0), including a new drill bit designed to remove debris from the peg hole, were used. The tibias prepared with Instrument 1.0 were either cleaned to remove bone debris from the holes or not cleaned. The tibias prepared with the Instrument 2.0 instruments were not cleaned, resulting in three groups: Instrument 1.0 (n=7), Instrument 1.0 Cleaned (n=5), and Instrument 2.0 (n=6). Following tibia resection and preparation of holes for the fixation pegs, the tibias were cut and potted in bone cement ensuring the osteotomy was horizontal. The tibial tray was mounted in a load frame (Enduratec) and the trays were inserted at a constant rate (0.169mm/sec) while recording the force. The test was concluded when the pegs were clearly past the bottom of the intentionally shallow holes. Results. The force-displacement curves from this method were dependent on the instrument used and cleaning of the holes. Instrument 2.0 specimens were inserted about 2 mm past the maximum peg depth before experiencing a significant increased resistance. The Instrument 1.0 Cleaned holes saw an increase in force slightly past the maximum peg depth, while the Instrument 1.0 group saw increase in force around 1 mm before reaching the maximum peg depth. The average insertion force required to reach maximum peg depth was significantly higher (p<0.05) for the Instrument 1.0 group (790.7 N, sd=185.9) than both the Instrument 1.0 Cleaned (429.7 N, sd=116.8) and the Instrument 2.0 group (580.4 N, sd=89.3). The insertion forces at a ‘mid-tunnel’ location, before the increase in resistance, were not affected by drill design as the drill diameters were the same, resulting in the same press fit. Conclusions. Bone debris in fixation feature holes increases the force to fully seat a cementless tibia plate. This suggests there is a cost to leaving morselized bone in place. Removing bone debris through instrument design or surgical technique can ensure that a tibial plate is fully seated at time of implantation, maximizing initial fixation

Manufacturers of reverse shoulder arthroplasty (RSA) implants have recently designed innovative implants to optimise performance in rotator cuff deficient shoulders. These advancements are not without tradeoff and can have negative biomechanical effects. The objective of this study was to develop an integrated FEA kinematic model to compare the muscle forces and joint reaction force (JRF) of 3 different RSA designs. A kinematic model of a normal shoulder joint was adapted from the Delft model and integrated with the OpenSim shoulder model. Static optimisations then allowed for calculation of the individual muscle forces, moment arms and JRF relative to net joint moments. Three dimensional computer models of humeral lateralised design (HLD), glenoid lateral design (GLD), and Grammont design (GD) RSA were integrated and parametric studies were performed. Overall there were decreases in deltoid and rotator cuff muscle forces for all 3 RSA designs. These decreases were greatest in the middle deltoid of the HLD model for abduction and flexion and in the rotator cuff muscles under both internal and external rotation. The joint reactive forces in abduction and flexion decreased similarly for all RSA designs compared to the normal shoulder model, with the greatest decrease seen in the HLD model. These findings demonstrate that the design characteristics implicit in these modified RSA prostheses result in kinematic differences most prominently seen in the deltoid muscle and overall joint reactive forces. Further research utilising this novel integrated model can help guide continued optimisation of RSA design and clinical outcomes

Introduction. Femoral neck impingement occurs clinically in total hip replacements (THR) when the acetabular liner articulates against the neck of a femoral stem prosthesis. This may occur in vivo due to factors such as prostheses design, patient anatomical variation, and/or surgical malpositioning, and may be linked to joint instability, unexplained pain, and dislocation. The Standard Test Method for Impingement of Acetabular Prostheses, ASTM F2582 −14, may be used to evaluate acetabular component fatigue and deformation under repeated impingement conditions. It is worth noting that while femoral neck impingement is a clinical observation, relative motions and loading conditions used in ASTM F2582-14 do not replicate in vivo mechanisms. As written, ASTM F2582-14 covers failure mechanism assessment for acetabular liners of multiple designs, materials, and sizes. This study investigates differences observed in the implied and executed kinematics described in ASTM F2582-14 using a Prosim electromechanical hip simulator (Simulation Solutions, Stockport, Greater Manchester) and an AMTI hydraulic 12-station hip simulator (AMTI, Watertown, MA). Method. Neck impingement testing per ASTM F2582-14 was carried out on four groups of artificially aged acetabular liners (per ASTM F2003-15) made from GUR 1020 UHMWPE which was re-melted and cross-linked at 7.5 Mrad. Group A (n=3) and B (n=3) consisted of 28mm diameter femoral heads articulating on 28mm ID × 44mm OD acetabular liners. Group C (n=3) and D (n=3) consisted of 40mm diameter femoral heads articulating on lipped 40mm ID × 56mm OD 10° face changing acetabular liners. All acetabular liners were tested in production equivalent shell-fixtures mounted at 0° initial inclination angle. Femoral stems were potted in resin to fit respective simulator test fixtures. Testing was conducted in bovine serum diluted to 18mg/mL protein content supplemented with sodium azide and EDTA. Groups A and C were tested on a Prosim; Groups B and D were tested on an AMTI. Physical examination and coordination measurement machine (CMM) analyses were conducted on all liners pre-test and at 0.2 million cycle intervals to monitor possible failure mechanisms. Testing was conducted for 1.0 million cycles or until failure. An Abaqus/Explicit model was created to investigate relative motions and contact areas resulting from initial impingement kinematics for each test group. Results. Effects of kinematic differences in the execution of ASTM F2582-14 were observed in the four groups based on simulator type (Figure 1) and liner design. The Abaqus/Explicit FEA model revealed notable differences in relative motions and contact points (Figure 2) between specimen components i.e. acetabular liner, femoral head, and femoral stem throughout range of motion. Acetabular liner angular change within shell-fixtures, rim deformation, crack propagation, and metal-on-metal contact between acetabular shell-fixtures and femoral stems were observed as potential failure mechanisms (Figure 3) throughout testing. These mechanisms varied in severity by group due to differing contact stresses and simulator constraints. Significance. Investigating failure mechanisms caused by altered kinematics of in-vitro neck impingement testing, due to influences of simulator type and acetabular liner design, may aid understanding of failure mechanisms involved when assessing complaints/retrievals and influence future prosthetic designs. For any figures or tables, please contact the authors directly

Introduction. Offset femoral broach handles have become more common as the anterior approach in total hip arthroplasty has increased in popularity. The difference in access to the femur compared to a posterior approach necessitates anterior and, in some cases, lateral offsets incorporated into the design of the broach handle to avoid interference with the patient's body and to ensure accessibility of the strike plate. Using a straight broach handle with a primary stem, impaction force is typically directed along the axis of the femoral broach. However, the addition of one or more offsets to facilitate an anterior approach results in force transmission in the transverse plane, which is unnecessary for eating the femoral broach. The direction of forces transmitted to the broach via strike plate impaction can introduce a large moment. A negative consequence of this moment is the amplification of stresses/strains at the bone/broach interface, which increases the likelihood of femoral fracture during impaction. It was proposed that optimizing the angle of the strike plate could minimize the moment to reduce the unintended stresses/strains at the bone/broach interface. Objectives. The objective was to minimize the stresses/strains imparted to the proximal aspect of the bone femur when broaching with a given dual offset broach handle design. Methods. Trigonometric calculations were used to optimize the strike plate angle for a given dual offset broach handle design. The point of intersection of the stem axis and transverse plane that intersects the medial calcar of the smallest size broach was assumed to be the ideal location of zero moment, given that intraoperative fractures related to this issue tend to occur in the proximal region of the femur. The strike plate was angled anteriorly and laterally such that the impaction force vector is directed at this point of intersection, thus negating the moment at this point. A prototype broach handle body was fabricated to accept different strike plates. Of the two strike plates tested, one strike plate was made such that the impaction surface followed the optimized angle, while the other simulated the strike plate angle of a previous, non-optimized design. Each broach handle configuration was connected to an identical broach and implanted into one of two identical Sawbones® femoral models. Equal loads were placed on the strike plates of each handle perpendicular to the strike plate angles. Digital image correlation was used to compare the resultant strains in both samples. Results. Testing demonstrated a 30% reduction in maximum strain on the proximal aspect of the bone using the broach handle with the optimized strike plate. Conclusions. While the optimal strike plate angle is dependent on the individual broach handle design, this method of optimization can be applied to the design of any offset broach handle. Optimization of offset broach handle strike plate angles could reduce the incidence of intraoperative femoral fractures when broaching by reducing the stresses/strains on the proximal aspect of the femur

Iliopsoas tendonitis after total hip arthroplasty (THA) can be a considerable cause of pain and patient dissatisfaction. The optimal cup position to avoid iliopsoas tendonitis has not been clearly established. Implant designs have also been developed with an anterior recess to avoid iliopsoas impingement. The purpose of this cadaveric study was to determine the effect of cup position and implant design on iliopsoas impingement. Bilateral THA was performed on three fresh frozen cadavers using oversized (jumbo) offset head center revision acetabular cups with an anterior recess (60, 62 and 66 mm diameter) and tapered wedge primary stems through a posterior approach. A 2mm diameter flexible stainless steel cable was inserted into the psoas tendon sheath between the muscle and the surrounding membrane to identify the location of the psoas muscle radiographically. CT scans of each cadaver were imported in an imaging software. The acetabular shells, cables as well as pelvis were segmented to create separate solid models of each. The offset head center shell was virtually replaced with an equivalent diameter hemispherical shell by overlaying the outer shell surfaces of both designs and keeping the faces of shells parallel. The shortest distance between each shell and cable was measured. To determine the influence of cup inclination and anteversion on psoas impingement, we virtually varied the inclination (30°/40°/50°) and anteversion (10°/20°/30°) angles for both shell designs. The CT analysis revealed that the original orientation (inclination/anteversion) of the shells implanted in 3 cadavers were as follows: Left1: 44.7°/23.3°, Right1: 41.7°/33.8°, Left2: 40/17, Right2: 31.7/23.5, Left3: 33/2908, Right3: 46.7/6.3. For the offset center shells, the shell to cable distance in all the above cases were positive indicating that there was clearance between the shells and psoas. For the hemispherical shells, in 3 out of 6 cases, the distance was negative indicating impingement of psoas. With the virtual implantation of both shell designs at orientations 40°/10°, 40°/20°, 40°/30° we found that greater anteversion helped decrease psoas impingement in both shell designs. When we analyzed the influence of inclination angle on psoas impingement by comparing wire distances for three orientations (30°/20°, 40°/20°, 50°/20°), we found that the effect was less pronounced. Further analysis comparing the offset head center shell to the conventional hemispherical shell revealed that the offset design was favored (greater clearance between the shell and the wire) in 17 out of 18 cases when the effect of anteversion was considered and in 15 out of 18 cases when the effect of inclinations was considered. Our results indicate that psoas impingement is related to both cup position and implant geometry. For an oversized jumbo cup, psoas impingement is reduced by greater anteversion while cup inclination has little effect. An offset head center cup with an anterior recess was effective in reducing psoas impingement in comparison to a conventional hemispherical geometry. In conclusion, adequate anteversion is important to avoid psoas impingement with jumbo acetabular shells and an implant with an anterior recess may further mitigate the risk of psoas impingement

INTRODUCTION. Combining novel diverse population-based software with a clinically-demonstrated implant design is redefining total hip arthroplasty. This contemporary stem design utilized a large patient database of high-resolution CT bone scans in order to determine the appropriate femoral head centers and neck lengths to assist in the recreation of natural head offset, designed to restore biomechanics. There are limited studies evaluating how radiographic software utilizing reference template bone can reconstruct patient composition in a model. The purpose of this study was to examine whether the application of a modern analytics system utilizing 3D modeling technology in the development of a primary stem was successful in restoring patient biomechanics, specifically with regards to femoral offset (FO) and leg length discrepancy (LLD). METHODS. Two hundred fifty six patients in a non-randomized, post-market multicenter study across 7 sites received a primary cementless fit and fill stem. Full anteroposterior pelvis and Lauenstein cross-table lateral x-rays were collected preoperatively and at 6-weeks postoperative. Radiographic parameters including contralateral and operative FO and LLD were measured. Preoperative and postoperative FO and LLD of the operative hip were compared to the normal, native hip. Clinical outcomes including the Harris Hip Score (HHS), Lower Extremity Activity Scale (LEAS), Short Form 12 (SF12), and EuroQol 5D Score (EQ-5D) were collected preoperatively, 6 weeks postoperatively, and at 1 year. RESULTS. The mean age is 62 years old (range 32 – 75), 136 male and 120 female, BMI 29.7. The preoperative FO and LLD of the operative hip were 43.5 mm (±9.0 mm) and 3.0 mm (±6.5 mm) compared to the native contralateral hip, respectively. The postoperative FO and LLD were 46.4 mm (±8.7 mm) and 1.6 mm (±7.6 mm) compared to the native contralateral hip, respectively. The change in FO on the operative side was 3.0 mm (±7.2 mm) (p<0.0001) and the change in LLD from preoperative to 6-weeks postoperative was 1.6 mm (±8.4 mm) (p=0.0052) (Figure 1), demonstrating the ability of this stem design to recreate normal hip biomechanics in this study. The HHS increased considerably from a preoperative score of 55.9 to 78.4 at 6 weeks and 92.7 at 1 year. Clinically significant improvements were also seen at 1 year in the LEAS (+2.3), SF12 PCS (+16.3), and EQ-5D TTO (+0.26) and the EQ-5D VAS (+15.7). DISCUSSION and CONCLUSION. This study demonstrated that recreation of normal anatomic leg length and offset is possible by utilizing a modern fit and fill stem that was designed by employing an advanced anthropomorphic database of CT scans. We hypothesize that when surgeons utilize this current fit and fill stem design, it will allow them to accurately recreate a patient's natural FO and leg length, assisting in the restoration of patient biomechanics. Summary Sentence. In this study, modern design methods of a press-fit stem using 3D modeling tools recreated natural femoral offset and leg length, assisting in the restoration of patient biomechanics

Posterior stabilized (PS) total knee arthroplasty (TKA), wherein mechanical engagement of the femoral cam and tibial post prevents abnormal anterior sliding of the knee, is a proven surgical technique. However, many patients complain about abnormal clicking sensation, and several reports of severe wear and catastrophic failure of the tibial post have been published. In addition to posterior cam-post engagement during flexion, anterior engagement with femoral intercondylar notch can also occur during extension. The goal of this study was to use dynamic simulations to explore sensitivity of tibial post loading to implant design and alignment, across different activities. LifeModeler KneeSIM software was used to calculate tibial post contact forces for four contemporary PS implants (Triathlon PS, Stryker; Journey BCS and Legion PS, Smith & Nephew; LPS Flex, Zimmer Biomet). An average model of the knee, including cartilage and soft tissue insertion locations, created from MRI data of 40 knees was used to mount and align the component. The Triathlon femoral component was mounted with posterior and distal condylar tangency at: a) both medial and lateral condylar cartilage (anatomic alignment), b) at the medial condylar cartilage and perpendicular to mechanical axis (mechanical alignment with medial tangency), and c) at lateral condylar cartilage and perpendicular to mechanical axis (mechanical alignment with lateral tangency). The influence of implant design was assessed via simulations for the other implant systems with the femoral components aligned perpendicular to mechanical axis with lateral tangency. Five different activities were simulated. The anterior contact force was significantly smaller than the posterior contact force, but it varied noticeably with tibial insert slope and implant design. For Triathlon PS, during most activities anatomic alignment of the femoral component resulted in greater anterior contact force compared to mechanical alignment, but absolute magnitude of forces remained small (<100N). Mechanical alignment with medial tangency resulted in greater posterior contact force for deep knee bend and greater anterior force for chair sit activity. For all implants, peak posterior contact forces were greater for activities with greater peak knee flexion. The magnitude of posterior contact forces for the various implants was comparable to other reports in literature. Overall activity type, implant design and slope had greater impact on post loading than alignment method. Tibial insert slope was shown to be important for anterior post loading, but not for posterior post loading. Anatomic alignment could increase post loading with contemporary TKA systems. In the case of the specific design for which effect of alignment was evaluated, the changes in force magnitude with alignment were modest (<200N). Nonetheless, results of this study highlight the importance of evaluating the effect of different alignment approaches on tibial post loading

Prosthetic Hip dislocations remain one of the most common major complications after total hip arthroplasty procedures, which has led to much debate and refinement geared to the optimization of implant and bearing options, surgical approaches, and technique. The implementation of larger femoral heads has afforded patients a larger excursion distance and primary arc range motion before impingement, leading to lowered risk of hip dislocation. However, studies suggest that while the above remains true, the use of larger heads may contribute to increased volumetric wear, trunnion related corrosion, and an overall higher prevalence of loosening, pain, and patient dissatisfaction, which may require revision hip arthroplasty. More novel designs such as the dual mobility hip have been introduced into the United States to optimize stability and range of motion, while possibly lowering the frictional torque and modes of failure associated with larger fixed bearing articulations. Therefore, the aim of this study is to compare the effect of bearing design and anatomic angles on frictional torque using a clinically relevant model8. Two bearing designs at various anatomical angles were used; a fixed and a mobile acetabular component at anatomical angles of 0°,20°,35°,50°, and 65°. The fixed design consisted of a 28/56mm inner diameter/outer diameter acetabular hip insert that articulated against a 28mm CoCr femoral head (n=6). The mobile design consisted of a 28mm CoCr femoral head into a 28/56mm inner diameter/outer diameter polyethylene insert that articulates against a 48mm metal shell (n=6). The study was conducted dynamically following a physiologically relevant frictional model8. A statistical difference was found only between the anatomical angles comparison of 0vs65 degrees in the mobile bearing design. In the fixed bearing design, a statistical difference was found between the anatomical angles comparison of 20vs35 degrees, 20vs50 degrees, and 35vs65 degrees. No anatomical angle effect on frictional torque between each respective angle or bearing design was identified. Frictional torque was found to decrease as a function of anatomical angle for the fixed bearing design (R2=0.7347), while no difference on frictional torque as a function of anatomical angle was identified for the mobile bearing design. (R2=0.0095). These results indicate that frictional torque for a 28mm femoral head is not affected by either anatomical angle or bearing design. This data suggests that mobile design, while similar to the 28mm fixed bearing, may provide lower frictional torque when compared to larger fixed bearings >or= 32mm8. Previous work by some of the authors [8] show that frictional torque increases as a function of femoral head size. Therefore, this option may afford surgeons the ability to achieve optimal hip range of motion and stability, while avoiding the reported complications associated with using larger fixed bearing heads8. It is important to understand that frictional behavior in hip bearings may be highly sensitive to many factors such as bearing clearance, polyethylene thickness/stiffness, polyethylene thickness/design, and host related factors, which may outweigh the effect of bearing design or cup abduction angle. These factors were not considered in this study

Common post-operative problems in shoulder arthroplasty such as glenoid loosening and joint instability can be reduced by improvements in glenoid design shape, material choice and fixation method [1]. Innovation in shoulder replacement is usually carried out by introducing incremental changes to functioning implants [2], possibly overlooking other successful design combinations. We propose an automated framework for parametric analysis of implant design in order to efficiently assess different possible glenoid configurations. Parametric variations of reference geometries of a glenoid implant were automatically generated in SolidWorks. The different implants were aligned and implanted with repeatability using Rhino. The glenoid-bone models were meshed in Abaqus, and boundary conditions and loading applied via a custom-made Python script. Finally, another MATLAB script integrated and automated the different steps, extracted and analysed the results. This study compared the influence of reference shape (keel vs. 2-pegged) and material on the von Mises stresses and tensile and compressive strains of glenoid components with bearing surface thickness and fixation feature width of 3, 4, 5 or 6 mm. A total of 96 different glenoid geometries were implanted into a bone cube (E = 300 MPa, ν = 0.3). Fixed boundary conditions were applied at the distal surface of the cube and a contact force of 1000 N was distributed between the central nodes on the bearing surface. The implants were assigned UHMWPE (E = 1 GPa, ν = 0.46), Vitamin E PE (E = 800 MPa, ν = 0.46), CFR-PEEK (E = 18 GPa, ν = 0.41) or PCU (E = 2 GPa, ν = 0.38) material properties and the bone-implant surface was tied (Figure 1). The von Mises stresses, compressive and tensile strains for the different models were extracted. The influence of design parameters in the mechanical environment of the implant could be assessed. In this particular example, the 95. th. percentile values of the tensile and compressive strains induced by modifications in reference shape could be evaluated for all the different geometries simultaneously in form of radar plots. 2-pegged geometries (green) consistently produced lower tensile and compressive strains than the keeled (blue) configurations (Figure 2). Vitamin E PE and PCU glenoids also produced lower maximum von Mises stresses values than CFR-PEEK and UHMWPE designs (Figure 3). The developed method allows for simple, direct, rapid and repeatable comparison of different design features, material choices or fixation methods by analysing how they influence the mechanical environment of the bone surrounding the implant. Such tool can provide invaluable insight in implant design optimisation by screening through multiple potential design modifications at an early design evaluation stage and highlighting the best performing combinations. Future work will introduce physiological bone geometries and loading, a wider variety of reference geometries and fixation features, and look at bone/interface strength and osteointegration predictions

Introduction. The alternative kinematic alignment (KA) technique for total knee arthroplasty (TKA) aims at restoring the native joint line orientation and laxity of the knee. The goal is to generate a more physiological prosthetic knee enabling higher functional performance and satisfaction for the patient. KA TKA have only been reported so far with cruciate retaining and posterior-stabilised designs. Similarly, medial pivot design for TKA has been recently developed to enable more natural knee kinematics and antero-posterior stability. The superiority of KA technique and medial pivot implant design is still controversial when compared to current practice. Our study aims to assess the value of KA TKA when performed with medial pivot implants. Methods. We conducted a retrospectively matched case-control study. Clinical data was prospectively collected on patients as part of an ongoing ODEP study. Thirty-three non-selected consecutive KA TKAs performed by the lead author were matched to a control group of 33 measured resection with mechanically aligned (MA) TKAs performed by other consultant surgeons. Patients were matched for sex, age, BMI and pre-operative Oxford Knee Score (OKS). Pre-operative median OKS was 21 points (max 48), mean age was 69, mean BMI 31, and there were 21 female patients in both arms. The medial pivot GMK Sphere implant (Medacta, Switzerland) was used in all cases. OKS and EQ-5D scores were measured pre-operatively and at 1-year post-op. Patient outcome satisfaction scores were assessed at 1-year follow-up using a visual analogic scale (VAS). Pre- and post-operative knee radiographs were analysed using TraumaCad software. Results. No reoperation or revision was recorded in either group. KA patients were found to have higher OKS (median 44 Vs 42, p=0.78), satisfaction (median 99/100 Vs 90/100, p=0.28), and EQ-5D improvement (mean 0.34 Vs 0.28, p=0.21) compared to MA patients; however, none of the differences discovered were statistically significant. In addition, KA patients had a femoral component that was on average, 3.5° more valgus orientated (aLDFA 84° Vs 80°, p<0.05) and 2.1° more flexed (4.4° Vs 2.3°, p=NS), and a tibial component with 3.6° (aMPTA 86° Vs 89.6°, p<0.05) and 3.9° (5.5° Vs 1.6°, p<0.05) increased varus orientation and posterior slope, respectively. Conclusion/Discussion. KA TKA performed with medial pivot implant design has shown good safety and efficacy at early-term. The physiological implantation provided by the KA technique seems to be clinically beneficial compared to MA implantation, although, the measured differences did not show statistical significance. Having a low study power and high ceiling effect of outcome measure tools may partly explain our results. Early results for KA TKA are encouraging and longer follow-up is warranted to assess longevity of results. For any figures or tables, please contact authors directly