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Orthopaedic Proceedings
Vol. 103-B, Issue SUPP_13 | Pages 144 - 144
1 Nov 2021
García-Rey E Saldaña-Quero L Sedel L
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Introduction and Objective. Despite pure alumina have shown excellent long-term results in patients undergoing total hip arthroplasty (THA), alumina matrix composites (AMCs) composed of alumina and zirconium oxide are more commonly used. There are no comparative studies between these two different ceramics. We performed a retrospective case-control study to compare results and associated complications between AMC from two manufacturers and those with pure alumina from another manufacturer. Materials and Methods. 480 uncemented THAs with ceramic on ceramic (CoC) bearing surfaces (288 men and 192 women; mean age of 54.1 ± 12.4 years), were implanted from 2010 to 2015. Group 1: 281 THAs with pure alumina; Group 2A: 142 with AMC bearing in a trabecular titanium cup. Group 2B: 57 hips with AMC bearing with a porous-coated cup. Results. The mean follow-up was 7.3 years. There was one late infection in group 1, eight dislocations, three in group 1 (1.1%), three in group 2A (2.1%), all with a 36 mm femoral head, and two in group 2C (3.5%). Liner malseating was found in one hip in group 1, and in five hips in group 2C, of these, there were four liner fractures (7.0%). Four cups were revised for iliopsoas impingement (three in group 1 and one in group 2B). Two cups were revised for aseptic loosening, one in group 1 and one in group 2A, and four revised femoral stems in group 2A, three for subsidence and another for postoperative periprosthetic B. 2. fracture. The mean preoperative Harris Hip Score was 48.6 ± 3.3 in the whole series and 93.9 ± 7.2 at the end of follow-up. The survival rate of revision for any cause was 98.2% (95% Confidence Interval: 96.6–99.8) at ten years for group 1, 95.8% (95% CI: 92.1–99.5) for group 2A, and 91.1% (95% CI: 83.7–98.5) for group 2B (log-rank 0.030). Conclusions. Outcome of uncemented CoC THA in young patients was satisfactory at mid-term in all three groups. However, liner fractures were frequent in group 2B. All dislocated hips in group 2A had a 36 mm femoral head diameter, and revision due to any cause was less frequent in group 1. Pure alumina CoC THA can be used as a benchmark for comparison with newer CoC THAs


The Journal of Bone & Joint Surgery British Volume
Vol. 78-B, Issue 2 | Pages 280 - 285
1 Mar 1996
Wroblewski BM Siney PD Dowson D Collins SN

We report the findings from independent prospective clinical and laboratory-based joint-simulator studies of the performance of ceramic femoral heads of 22.225 mm diameter in cross-linked polyethylene (XLP) acetabular cups. We found remarkable qualitative and quantitative agreement between the clinical and simulator results for the wear characteristics with time, and confirmed that ceramic femoral heads penetrate the XLP cups at only about half the rate of otherwise comparable metal heads.

In the clinical study, 19 hips in 17 patients were followed for an average of 77 months. In the hip-joint simulator a similar prosthesis was tested for 7.3 million cycles.

Both clinical and simulator results showed relatively high rates of penetration over the first 18 months or 1.5 million cycles, followed by a very much lower wear thereafter. Once an initial bedding-in of 0.2 mm to 0.4 mm had taken place the subsequent rates of penetration were very small. The initial clinical wear during bedding-in averaged 0.29 mm/year; subsequent progression was an order of magnitude lower at about 0.022 mm/year, lower than the 0.07 mm/year in metal-to-UHMWP Charnley LFAs.

Our results show the excellent tribological features of alumina-ceramic-to-XLP implants, and also confirm the value of well-designed joint simulators for the evaluation of total joint replacements.


The Journal of Bone & Joint Surgery British Volume
Vol. 84-B, Issue 6 | Pages 920 - 930
1 Aug 2002
Liagre B Moalic S Vergne P Charissoux JL Bernache-Assollant D Beneytout JL

We describe a model which can be used for in vitro biocompatibility assays of biomaterials.

We studied the in vitro response of human osteoarthritis or rheumatoid arthritis fibroblast-like synoviocytes to Al2O3 or ZrO2 particles by analyzing the production of interleukin-1 (IL-1) and interleukin-6 (IL-6) and the metabolism of arachidonic acid via lipoxygenase and cyclo-oxygenase pathways.

Our results show that, in these cells and under our experimental conditions, Al2O3 and ZrO2 did not significantly modify the synthesis of IL-1 and IL-6 or the metabolism of arachidonic acid.


Orthopaedic Proceedings
Vol. 106-B, Issue SUPP_2 | Pages 35 - 35
2 Jan 2024
Schräder P Montoya A Labude-Weber N Eschweiler J Neuss S Fischer H
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While high-performance ceramics like alumina and zirconia exhibit excellent wear resistance, they provide poor osseointegration capacity. As osseointegration is crucial for non-cemented joint prostheses, new techniques have been successfully developed for biofunctionalizing high-performance ceramic surfaces. Stable cell adhesion can be achieved by covalently bound specific peptides. In this study we investigate the effect of sterilization processes on organo-chemically functionalized surfaces. To enhance the performance of alumina-toughened zirconia ceramics (ATZ), a 3-aminopropyldiisopropylethoxysilane (APDS) monolayer was applied and coupled with cyclo-RGD peptides (cRGD) by using bifunctional crosslinker bis(sulfosuccinimidyl)suberat (BS³). The samples were sterilized using e-beam or gamma-sterilization at 25 kGy, either before or after biofunctionalization with cRGD. Functionalization stability was investigated by contact angle measurements. The functionality of cRGD after sterilization was demonstrated using proliferation tests and cytotoxicity assays. Immunofluorescence staining (pFAK, Actin, DAPI) was conducted to evaluate the adhesion potential between the samples and human mesenchymal stem cells (hMSCs). Functionalized samples before and after sterilization showed no significant difference regarding their contact angles. A proliferation test demonstrated that the cells on functionalized samples proliferate significantly more than on untreated samples before and after sterilization. hMSCs showed a significant higher proliferation on gamma sterilized samples compared to all other groups after 14 days. It was confirmed that the samples did not exhibit cytotoxic behavior before or after sterilization. Fluorescence microscopy demonstrated that both, cells on sterilized and on non-sterilized samples, expressed high levels of pFAK-Y397. The investigated functionalization enables improved adhesion and proliferation of hMSCs and is stable against the investigated sterilization processes. This is of importance as the option of having a sterile product enables the start of the translation of this biofunctional coating towards preclinical and subsequently first-in-man applications. Acknowledgments: We acknowledge the financial support of the Federal Ministry of Education and Research, BMBF (13GW0452A-C)


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_14 | Pages 68 - 68
1 Nov 2018
Sánchez-Abella L Loinaz I Grande H Dupin D
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In 2011, approximately 1.6 million total hip arthroplasties (THAs) were conducted in 27 of the 34 member countries in the Organization for Economic Cooperation and Development (OECD) However, approximately 10–15% of patients still require revision surgery every year. Therefore, new technologies are required to increase the life-spam of the prosthesis from the current 10–15 years to at least 20–30 years. Our strategy focuses on surface modification of the bearing materials with a hydrophilic coating to improve their wear behaviour. These coatings are biocompatible, with high swelling capacity and antifouling properties, mimicking the properties of natural cartilage, i.e. wear resistance with permanent hydrated layer that prevents prosthesis damage. Clear beneficial advantages of this coating have been demonstrated in different conditions and different materials, such as UHMWPE, PEEK, CrCo, Stainless steel, ZTA and Alumina. Using routine tribological experiments, the wear for UHMWPE substrate was decreased by 75% against alumina, ZTA and stainless steel. For PEEK-CFR substrate coated, the amount of material lost against ZTA and CrCo was at least 40% lower. Further experiments on hip simulator adding abrasive particles (1-micron sized aluminium particles) during 3 million cycles, on a total of 6 million, showed a wear decreased of around 55% compared to uncoated UHMWPE and XLPE. In conclusion, CIDETEC‘s coating technology is versatile and can be adapted to protect and improve the tribological properties of different types of surfaces used for prosthesis, even in abrasive conditions


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_9 | Pages 77 - 77
1 May 2017
García-Rey E Gómez-Barrena E García-Cimbrelo E
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Background. Although the tribological characteristics are excellent, cup fixation has been one of the limitations in alumina-on-alumina total hip replacement (THR), so different types of materials and surfaces have been developing. We analysed the clinical and radiological outcome of two different uncemented cups for the same alumina-on-alumina THR. Methods. 679 hips were prospectively followed for at least 5 years. 342 had a hydroxyapatite (HA)-coated relatively smoothed tri-radius cup, implanted between 1999 and 2005 (group 1), and, 337 had a HA-coated macotextured tri-radius implanted between 2006 and 2009 (group 2). Dysplastic hips were more frequently observed in group 2. We compared screw use in both groups as primary fixation, the clinical results, and the radiological appearance of cup loosening. Results. Multivariate analysis showed that group 1, osteopenic and dysplastic acetabulae and women had a higher risk of screw use (p=0.004, HR: 1.68,95% CI: 1.18 to 2.41; p<0.001, HR: 2.25 95%, CI: 1.55 to 3.38; p<0.001, HR: 4.95, 95% CI: 2.83 to 8.64; p=0.011, HR: 1.58, 95% CI: 1.11 to 2.25, respectively). Although the pre-operative clinical score was worse in group 2, the post-operative results were better (p<0.001). There were no complications related to alumina. 15 cups were revised for loosening in the group 1 and 2 in the group 2. The cumulative probability of not having a revision for cup loosening at 15 years for the whole series was 93.3 % (95% CI: 89.6 to 96.9). The probability of not having cup loosening was 93.3% (95% CI: 89.7 to 96.9) in group 1 and 97.5% (95% CI: 93.5 to 100) in group 2. Conclusions. Despite worse pre-operative conditions, the macrotextured surface of the cup in the second group improved bone fixation in this series. Continued follow-up will be required to determine if reduction in wear between the alumina-on alumina bearings results in less osteolysis and loosening


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_VIII | Pages 42 - 42
1 Mar 2012
Koo KH Ha YC Lee YK Yoo JJ Kim HJ
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Introduction. Ceramic-on-ceramic couplings are an attractive alternative bearing surface to eliminate or reduce problems related to polyethylene wear debris. Past disappointing experiences with alumina-ceramic bearings have led to many improvements in the manufacture and the design of ceramic implants. The purpose of this study was to report the results of contemporary alumina-on-alumina total hip arthroplasties (THAs) with regard to wear, osteolysis, and fracture of the ceramic in patients with osteonecrosis of the femoral head. Methods. Between February 1998 and October 2003, 365 patients (432 hips) with osteonecrosis of the femoral head underwent cementless total hip arthroplasty using contemporary alumina bearings. There were 243 men and 122 women who had a mean age at the time of index operation of 43 years (range, 18 to 65 years). They were evaluated clinically and radiographically at 5 to 10 years (average, 7 years). During the follow-up, special regards were addressed to wear, periprosthetic osteolysis and ceramic failure. Results. The mean Harris hip score was 94 points at the latest follow-up evaluation. All of the prostheses had radiographic evidence of a bone ingrowth. No implant was loosened radiographically and no implant was revised. Ceramic wear was not detectable in 83 hips where differentiation of the femoral head from the cup was possible on radiographs. Periprosthetic osteolysis was observed in no hips. Fracture of the alumina femoral head occurred in 5 hips, and fracture of the alumina liner occurred in 5 hips using sandwich-type ceramic liners. Conclusion. The results of contemporary alumina-on-alumina THAs with a metal-backed socket and a cementless stem were encouraging in young, active patients. We believe that these improved alumina-on-alumina bearing implants offer a promising option for younger active patients


The Journal of Bone & Joint Surgery British Volume
Vol. 84-B, Issue 1 | Pages 128 - 136
1 Jan 2002
Böhler M Kanz F Schwarz B Steffan I Walter A Plenk H Knahr K

We revised seven alumina-blasted cementless hip prostheses (Ti-alloy stems, cp Ti threaded sockets) with low- or high-carbon Co-alloy bearings at a mean of 20.1 months after implantation because of pain and loosening. Histological examination of the retrieved periprosthetic tissues from two cases in which the implant was stable and three in which the socket was loose showed macrophages with basophilic granules containing metal and alumina wear particles and lymph-cell infiltrates. In one of the two cases of stem loosening the thickened neocapsule also contained definite lymphatic follicles and gross lymphocyte/plasma-cell infiltrates. Spectrometric determination of the concentration of elements in periprosthetic tissues from six cases was compared with that of joint capsules from five control patients undergoing primary hip surgery. In the revisions the mean concentration of implant-relevant elements was 693.85 μg/g dry tissue. In addition to Cr (15.2%), Co (4.3%), and Ti (10.3%), Al was predominant (68.1%) and all concentrations were significantly higher (p < 0.001) than those in the control tissues. The annual rates of linear wear were calculated for six implants. The mean value was 11.1 μm (heads 6.25 μm, inserts 4.82 μm). SEM/EDXA showed numerous fine scratches and deep furrows containing alumina particles in loosened sockets, and stems showed contamination with adhering or impacted alumina particles of between 2 and 50 μm in size


Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_14 | Pages 40 - 40
1 Nov 2018
Lerf R Delfosse D
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A pin-on-disc tribometer test with a rotating disc and a sector-wise loaded pin was used to determine friction coefficients for different material pairings. The four pin materials porcine cartilage, subchondral bone of the porcine cartilage, UHMWPE, vitamin E enhanced, crosslinked UHMWPE (VEPE) in combination with the three-disc materials zirconia toughened alumina ceramic (ZTA), CoCr, carbon-fibre-reinforced carbon (CrC) were tested. Stepwise loading was employed with the forces 10 N, 5 N, 2 N and 1 N. Test duration was 1 h. Diluted calf serum according ISO 14242-1 was used to determine the friction coefficients. The surface topography of all pins was examined using optical profilometry before and after the rotation tribometer tests. - No wear related modifications of the surface roughness parameters could be found. The coefficients of friction (COF) were lowest for the cartilage pins against all three-disc materials, with steady-state values between 0.01 and 0.02 for the highest applied load (10 N). Friction of subchondral bone yielded COF in the range 0.2 … 0.6, depending on the counterpart material. The two polyethylene materials behaved similar in this friction test with COF of about 0.1. The Ra roughness values of the different pins reflect the COF results: Ra of subchondral bone was one order of magnitude higher than Ra of the cartilage. This is in-line with the COF-values of bone being one order of magnitude higher than those of cartilage. These results will be discussed in view of the use of the disc materials as orthopaedic hemi-prostheses


The Journal of Bone & Joint Surgery British Volume
Vol. 79-B, Issue 2 | Pages 331 - 336
1 Mar 1997
Kusaba A Kuroki Y

We retrieved 159 femoral heads at revision surgery to determine changes in surface configuration. Macroscopic wear of the head was observed in three bipolar hip prostheses as a result of three-body wear. There was a considerable change in surface roughness in the internal articulation of bipolar hip prostheses. Roughness in alumina heads was almost the same as that in new cobalt-chromium heads. The annual linear wear rate of polyethylene cups with alumina heads was less than that of cups with cobalt-chromium alloy heads. Polyethylene wear was increased in the prostheses which had increased roughness of the head


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 143 - 143
1 Jul 2014
Schroeder D Durham S Elliott M
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Summary Statement. A new 28mm-diameter ceramic-on-ceramic (COC) acetabular bearing couple (Biomet Orthopedics) showed extremely low wear, even under adverse microseparation conditions∗. The wear results are similar or more favorable than those reported for clinical retrievals and wear testing of similar ceramic bearings. Introduction. A new acetabular shell and ceramic insert design (Biomet) incorporates features to help prevent malalignment during implantation, while still providing secure fixation within the acetabular shell. The incorporation of Biolox. ®. Delta (zirconia toughened alumina, CeramTec) material should provide improved wear resistance over pure alumina ceramics. The goal of this study is to evaluate the wear durability of this system for standard and microseparation testing. Materials & Methods. The 28 mm diameter ceramic heads and inserts (CeramTec) were seated on taper spigots and within acetabular shells (Biomet), respectively. Six sets of parts were tested for 5M cycles of standard hip wear testing (ISO 14242) and an additional six sets of parts for 2M cycles of microseparation testing. The microseparation testing protocol included a steep cup angle (60° in-vivo), side load, and reduced axial load to induce head-liner separation. The lateral displacement was increased from 0.5mm, to 1mm, and then to 2mm in order to replicate wear features observed in extreme situations of clinical retrievals. [1]. The parts were weighed (gravimetric wear rates) and photographed throughout the test. SEM, transformation, and wear debris analyses were completed. Results. The steady-state wear rate throughout standard testing was 0.0094 +/− 0.0029 mm. 3. /10. 6. cycles (+/-95% CI). The initial 0.5mm microseparation distance (0–1M cycles) showed no signs of wear. Most heads showed wear stripes after increasing to 1.0mm (1–1.5M cycles), and then all test parts showed stripes after increasing to 2mm. The increased visibility in wear stripes correlated with an increased level of measured wear. For the 2mm separation-distance testing interval, the wear rate was 0.178 +/− 0.052mm. 3. /10. 6. cycles. Discussion/Conclusion. The lack of wear stripes during 0.5mm of microseparation is an indication of the strength of the implants. A distance of 1–2mm is an extreme level of microseparation and the 60° in-vivo cup inclination created an even worse-case situation for wear; however, the implants showed excellent mechanical strength and low wear rates. SEM and transformation analyses showed minimal wear and evidence of stress-induced ceramic toughening. Microseparation testing at another lab . [2]. has shown a similarly low wear rate (0.5 mm. 3. /10. 6. cycles) for Biolox. ®. Delta ceramic, with Biolox. ®. Forte (alumina ceramic, without zirconia) showing a considerably higher wear rate (6.3mm. 3. /10. 6. cycles). The standard testing wear rate (0.0094+/-0.0029 mm. 3. /10. 6. cycles) was much lower than the average wear rate (0.69+/-0.63 mm. 3. /10. 6. cycles) of several COC implant retrievals by Walter . [1]. The 28mm steady-state wear rate of this test is better than or equal to the wear rate (0.0101 mm. 3. /10. 6. cycles) observed in other 28mm COC systems.∗∗. ∗Ceramic-on-Ceramic articulation is not cleared for use in the United States. ∗∗Laboratory results are not necessarily indicative of clinical performance


The Journal of Bone & Joint Surgery British Volume
Vol. 82-B, Issue 6 | Pages 901 - 909
1 Aug 2000
Böhler M Mochida Y Bauer TW Plenk H Salzer M

We compared wear particles from two different designs of total hip arthroplasty with polycrystalline alumina-ceramic bearings of different production periods (group 1, before ISO 6474: group 2, according to ISO 6474). The neocapsules and interfacial connective tissue membranes were retrieved after mean implantation times of 131 months and 38 months, respectively. Specimen blocks were freed from embedding media, either methylmethacrylate or paraffin and digested in concentrated nitric acid. Particles were then counted and their sizes and composition determined by SEM and energy-dispersive x-ray analysis (EDXA). The mean numbers and sizes of most alumina wear particles did not differ for both production periods, but the larger sizes of particle in group 1 point to more severe surface destruction. The increased metal wear in group 2 was apparently due to alumina-induced abrasion of the stems. In this study the concentrations of particles in the periprosthetic tissues were 2 to 22 times lower than those observed previously with polyethylene and alumina/polyethylene wear couples


The Journal of Bone & Joint Surgery British Volume
Vol. 80-B, Issue 5 | Pages 894 - 899
1 Sep 1998
Minakawa H Stone MH Wroblewski BM Lancaster JG Ingham E Fisher J

We examined stainless-steel, cobalt-chrome, titanium and alumina and zirconia ceramic femoral heads retrieved at revision surgery. All the heads had articulated against ultra-high-molecular-weight-polyethylene (UHMWPE) acetabular cups. We studied the simulation of third-body damage and the wear of UHMWPE against the various materials used for the heads. The surfaces of the retrieved heads were analysed using a two-dimensional contacting profilometer. Third-body damage was characterised by the mean height of the scratches above the mean line (R. pm. ). The alumina ceramic and zirconia ceramic retrieved heads were found to have significantly less damage. In laboratory studies the ceramics were also more resistant to simulated third-body damage than the metal alloys. We studied the wear of UHMWPE against the damaged counterfaces in simple configuration tests. The damaged ceramics produced less polyethylene wear than the damaged metal counterfaces. The wear factor of UHMWPE against the damaged materials was dependent on the amount of damage to the counterface (R. p. ). Our study has shown the benefit of using the harder and more damage-resistant ceramic materials for femoral heads


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_8 | Pages 49 - 49
1 Apr 2017
Lancaster-Jones O Al-Hajjar M Thompson J Isaac G Fisher J
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Background. Many factors contribute to the occurrence of edge-loading conditions in hip replacement; soft tissue tension, surgical position, patient biomechanical variations and type of activities, hip design, etc. The aim of this study was to determine the effect of different levels of rotational and translational surgical positioning of hip replacement bearings on the occurrence and severity of edge-loading and the resultant wear rates. Method. The Leeds II Hip-Joint Simulator and 36mm diameter alumina matrix composite ceramic bearings (BIOLOX delta, DePuy Synthes, UK) were used in this study. Different levels of mismatch between the reconstructed rotational centres of the head and the cup were considered (2, 3 and 4mm) in the medial-lateral axis. Two cup inclination angles were investigated; an equivalent to 45 and 65 degrees in-vivo, thus six conditions (n=6 for each condition) were studied in total with three million cycles completed for each condition. The wear of the ceramic-on-ceramic bearings were determined using a microbalance (Mettler Toledo, XP205, UK) and the dynamic microseparation displacement was measured using a Liner Variable Differential Transformer. Results. When a translational joint centre mismatch was coupled with a higher cup inclination angle, the severity of edge-loading increased when compared with the effect of those variables applied individually. Increasing the medial-lateral joint centre mismatch from 2 to 3 to 4mm resulted in increased wear rates under both cup inclination angles, with the 65 degree cup inclination angle having significantly higher wear rate than the cup inclination angle of 45 degree (p=0.02, p=0.02, and p<0.01 respectively). Conclusion. The cups with a 45 degree inclination angle showed greater resistance to dynamic microseparation as a result of joint centre mismatch. This study demonstrated that optimal position should not only consider the rotational position of the acetabular cup but also the relative centres of rotation of the head and the cup. Disclosure. John Fisher is a paid consultant to DePuy Synthes. Jonathan Thompson and Graham H. Issac are employees at DePuy Synthes


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_8 | Pages 6 - 6
1 Apr 2017
Kretzer J Sonntag R Kiefer H Reinders J Porporati AA Streicher R
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Background. The CoCrMo large bearings had shown a high failure rate, because of metal ion and particle release. Alumina matrix composite (AMC) ball heads have shown to mitigate such phenomena. The aim of this study was to investigate the leaching properties of AMC clinically as well as experimentally. Methods. Two patient groups were compared: a control group (n=15) without any implant (Controls) and 15 Patients with unilateral treatment with Biolox delta ceramic-on-ceramic (CoC). Whole-blood samples of Controls and Patients (after 3 and 12 months from treatment with CoC) were measured by means of trace element analysis using a HR-ICPMS. The leaching behaviour of BIOLOX delta was also analysed in-vitro: five Biolox delta heads and five CoCrMo heads were immersed in serum for seven days at 37°C. Aluminium, cobalt, chromium and strontium were detected based on HR-ICPMS. Results. In Patients, most elements remained below the limit of detection (LoD), except for aluminium and strontium. The aluminium values of Controls were below the LoD (27.2μg/L). The values of Patients after three months show a median of 34.2μg/L and after 12 months 37.1μg/L (p=0,510). Strontium ranged from 39.7μg/L of Controls and 79.6μg/L and 70.7μg/L of Patients, after three and twelve months, respectively. This difference was not statistically significant (p=0,322). The leaching experiments showed high amounts of cobalt (177.3μg/L) and chromium (4.2μg/L) released by CoCrMo. Ceramic heads didn't show any significant release. Conclusions. The current study revealed that there was no significant increase of any element in patients with CoC bearings. Metal heads released high values of cobalt in leaching test. As this release occurred even without any joint articulation, as shown in the experiments, surface corrosion seems to be a relevant mechanism in the ion release of metal bearings. A limitation of the study is that Controls differed from Patients within the clinical trial. Level of evidence. III


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_8 | Pages 91 - 91
1 Apr 2017
Lerf R Reimelt I Dallmann F Delfosse D
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Background. When reversing the hard-soft articulation in inverse shoulder replacement, i.e. hard inlay and soft glenosphere, the tribological behaviour of such a pairing has to be tested thoroughly. Therefore, two hard materials for the inlay, CoCr alloy and alumina toughened zirconia ceramic (ATZ) articulating on two soft materials, conventional UHMWPE and vitamin E stabilised, highly cross-linked PE (E-XLPE) were tested. Methods. The simulator tests were performed analogue to standardised gravimetric wear tests for hip prosthesis (ISO 14242-1) with load and motion curves adapted to the shoulder. The test parameters differing from the standard were the maximum force (1.0 kN) and the range of motion. A servo-hydraulic six station joint simulator (EndoLab, Rosenheim) was used to run the tests up to 5 times 106 cycles with diluted calf serum at 37° C as lubricant. Results. The wear rates measured in the simulator when the CoCr alloy inlay articulated on UHMWPE and E-XLPE were respectively 32.50 +/− 3.48 mg/Mcycle and 10.65 +/− 2.36 mg/Mcycle. In comparison, when the ATZ inlay articulated on UHMWPE and E-XLPE the wear rates were 20.34 +/− 1.14 mg/Mcycle and 5.99 +/− 0.79 mg/Mcycle respectively. Conclusions. The simulator wear rate of the standard articulation CoCr – UHMWPE is similar to that found in the corresponding pairing for hip endoprosthesis. Replacing UHMWPE by E-XLPE, the wear rate is reduced to about 1/3 for both hard counterparts, CoCr and ZTA, respectively. Replacing the CoCr inlay by a part made from ZTA lowers wear by about 37 % in articulation against UHMWPE and about 44 % against E-XLPE. The lowest wear rate, with a reduction of about 80 % compared to the standard CoCr – UHMWPE, exhibits the pairing of both advanced materials, ZTA – E-XLPE. However, long-term clinical follow-up will confirm if this in-vitro wear reduction leads to longer in-vivo survival. Level of evidence. Laboratory test on sample implants. Study financed by Mathys Orthopaedie GmbH


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_16 | Pages 35 - 35
1 Oct 2016
Asif I Williams S Fisher J Al-Hajjar M Anderson J Tipper J
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Wear particles produced by alumina ceramic-on-ceramic (CoC) bearings cause a minimal immunological response with low cytotoxicity and inflammatory potential. 1, 2. However, more comprehensive immunological studies are yet to be completed for the composite CoC (zirconia-toughened, platelet reinforced alumina) hip replacements due to difficulties in isolating the very low volume of clinically relevant wear debris generated by such materials in vitro. The aim of this study was to compare the cytotoxic effects of clinically relevant cobalt chromium (CoCr) nano-particles with commercial composite ceramic particles. Composite ceramic particles (commercial BIOLOX® delta powder) were obtained from CeramTec, Germany and clinically relevant CoCr wear particles were generated using a six station pin-on-plate wear simulator. L929 fibroblast cells were cultured with 50µm. 3. of CoCr wear debris or composite ceramic particles at low to high volumes ranging from 500µm. 3. –0.5µm. 3. per cell and the cyctotoxic effects of the particles were assessed over a period of 6 days using the ATP-Lite™ cell viability assay. The composite ceramic particles were bimodal in size (0.1–2µm & 30–100nm) and showed mild cytotoxic effects when compared with equivalent particle volumes (50µm. 3. ) of clinically relevant CoCr nano-particles (10–120nm). The CoCr nano-particles had significant cytotoxic effects from day 1, whereas the composite ceramic particles only showed cytotoxic effects at particle concentrations of 50 and 500µm. 3. after 6 days. The increased cytotoxicity of the clinically relevant CoCr nano-particles may have been attributed to the release of Co and Cr ions. This study demonstrated the potential cytotoxic effects of model ceramic particles at very high volume concentrations, but it is unlikely that such high particle volumes will be experienced routinely in vivo in such low wearing bearing materials. Future work will investigate the longer-term effects on genotoxicity and oxidative stress of low volumes of clinically-relevant generated BIOLOX® delta ceramic wear particles


Introduction. Alumina ceramic-on-highly cross-linked polyethylene bearings (Al-on-X-linked PE) are attractive because of the potential for reduced wear, osteolysis and loosening of the component. The purpose of this study was to evaluate the clinical and radiographic outcomes of cementless total hip arthroplasties (THAs) using an Al-on-X-linked PE bearing and to determine the rates of osteolysis using radiographs and computer tomographic (CT) scans in young patients with osteonecrosis of femoral head. Methods. Consecutive primary cementless THAs using Al-on-X-linked PE bearing were performed in 71 patients (73 hips) who were younger than 50 years of age with osteonecrosis of the femoral head. There were 48 men (51 hips) and 23 women (23 hips). The average age at the time of the index arthroplasty was 46 years (range, 20 to 50 years). Osteolysis was evaluated using radiographs and CT scanning. The average follow-up was 11 years (range, 10 to 13 years). Results. The mean preoperative Harris hip score was 51 points (range, 27 to 55 points), which was improved to 96 points (range, 85 to 100 points) at the final follow-up. Preoperative functional activity was improved significantly (p=0.001) at the latest follow-up. All acetabular and femoral components were fixed by bone ingrown. The mean polyethylene linear penetration was 0.05 ?0.02 mm per year (range, 0.02 mm to 0.08 mm per year). Radiographic and CT scan evaluation demonstrated that no acetabular or femoral osteolysis was detected in any hip at the latest follow-up. Conclusion. The current generation of anatomic tapered cementless femoral component with Al-on-X-linked PE bearing is functioning well with no osteolysis at a 10-year minimum and average of 11-year follow-up in this series of young patients with osteonecrosis of the femoral head


The Journal of Bone & Joint Surgery British Volume
Vol. 79-B, Issue 6 | Pages 1003 - 1007
1 Nov 1997
Oka M Chang Y Nakamura T Ushio K Toguchida J Gu H

We have studied damage to the tibial articular surface after replacement of the femoral surface in dogs. We inserted pairs of implants made of alumina, titanium and polyvinyl alcohol (PVA) hydrogel on titanium fibre mesh into the femoral condyles. The two hard materials caused marked pathological changes in the articular cartilage and menisci, but the hydrogel composite replacement caused minimal damage. The composite osteochondral device became rapidly attached to host bone by ingrowth into the supporting mesh. We discuss the clinical implications of the possible use of this material in articular resurfacing and joint replacement


The Journal of Bone & Joint Surgery British Volume
Vol. 79-B, Issue 1 | Pages 135 - 139
1 Jan 1997
Lerouge S Huk O Yahia L Witvoet J Sedel L

We made a semiquantitative study of the comparative histology of pseudomembranes from 12 loose cemented ceramic-ceramic and 18 metal-polyethylene total hip replacements. We found no significant difference in cellular reaction between the two groups, but there was a major difference in the origin of the particulate debris. In the metal-polyethylene group, polyethylene of articular origin was predominant, while in the ceramic-ceramic group the cellular reaction appeared to be a response to zirconia ceramic particles used to opacify cement used for fixation. Isolation and characterisation of the debris showed that the zirconia particles formed the greatest proportion (76%) in ceramic-ceramic hips, while alumina debris of articular origin formed only 12%. Our study has indicated that aseptic loosening of ceramic cups is not due to a response to debris generated at the articular interface, but to mechanical factors which lead to fragmentation of the cement