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Orthopaedic Proceedings
Vol. 100-B, Issue SUPP_6 | Pages 3 - 3
1 Apr 2018
Joyal G Davignon R Schmidig G Gopalakrishnan A Rajaravivarma R Raja L Abitante P
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Introduction. A majority of the acetabular shells used today are designed to be press-fit into the acetabulum. Adequate initial stability of the press-fit implant is required to achieve biologic fixation, which provides long-term stability for the implant. Amongst other clinical factors, shell seating and initial stability are driven by the interaction between the implant's outer geometry and the prepared bone cavity. The goal of this study was to compare the seating and initial stability of commercially available hemispherical and rim-loading designs. Materials and Methods. The hemispherical test group (n=6) consisted of 66mm Trident Hemispherical shells (Stryker, Mahwah NJ) and the rim-loading test group (n=6) consisted of 66mm Trident PSL shells (Stryker, Mahwah NJ). The Trident PSL shell outer geometry is hemispherical at the dome and has a series of normalizations near the rim. The Trident Hemispherical shell outer geometry is completely hemispherical. Both shells are clinically successful and feature identical arc-deposited roughened CpTi with HA coatings on their outer geometry. Hemispherical cavities were machined in 20pcf polyurethane foam blocks (Pacific Research Laboratories, WA) to replicate the press-fit prescribed in each shell's surgical protocol. The cavity for the hemispherical design was machined to 65mm (1mm-under ream) and the cavity for the rim-loading design was machined to 67mm (1mm- over ream). Note that the rim-loading design features ∼2mm build-up of material at the rim when compared to the hemispherical design. The shells were seated into the foam blocks using a drop tower (Instron Dynatup 9250G, Instron Corporation, Norwood, MA) by applying 7 impacts of 6.58J/ea,. The number and energy of impacts are clinically relevant value obtained from surgeon data collection through a validated measurement technique. Seating height was measured from the shell rim to the cavity hemispherical equator (top surface foam block) using a height gage, thus, a low value indicates a deeply seated shell. A straight torque out bar was assembled to the threads at the shell dome hole and a linear load was applied with a MTS Mechanical Test Frame (MTS Corporation, Eden Prairie, MN) to create an angular displacement rate of 0.1 degrees/second about the shell center. Yield moment of the shell-cavity interface, representing failure of fixation, was calculated from the output of force, linear, displacement, and time. Two sample T-tests were conducted to determine statistical significance. Results. Seating height for the rim-loading design was 0.041 ± 0.005in (1.0 ± 0.1mm) compared to 0.049 ± 0.008in (1.2 ± 0.2mm) for the hemispherical design. Initial stability for the rim-loading design was 33.5 ± 2.9Nm compared to 29.9 ± 4.1Nm for the hemispherical design. Discussion. This study evaluated the seating height and initial stability of two different acetabular shell designs. Results indicate that there is no evidence for a difference in seating height (p > 0.05) and initial stability (p > 0.05) between rim-loading and hemispherical designs


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_10 | Pages 78 - 78
1 May 2016
Tomaszewski P Eijkenboom J Berahmani S Janssen D Verdonschot N
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INTRODUCTION. Total hip arthroplasty (THA) is a very successful orthopaedic treatment with 15 years implant survival reaching 95%, but decreasing age and increasing life expectancy of THA patients ask for much longer lasting solutions. Shorter and more flexible cementless stems are of high interest as these allow to maintain maximum bone stock and reduce adverse long-term bone remodeling.1 However, decreasing stem length and reducing implant stiffness might compromise the initial stability by excessively increasing interfacial stresses. In general, a good balance between implant stability and reduced stress shielding must be provided to obtain durable THA reconstruction.2. This finite element (FE) study aimed to evaluate primary stability and bone remodeling of a new design of short hip implant with solid and U-shaped cross-section. MATERIALS AND METHODS. The long tapered Quadra-H stem and the short SMS implants (Medacta International, Castel San Pietro, Switzerland) were compared in this study (Figure 1). A FE model of a femur was based on calibrated CT data of an 81 year-old male (osteopenic bone quality). Both titanium alloy implants were assigned an elastic modulus of 105 GPa and the Poisson's ratios were set to 0.3. Initial stability simulations included the hip joint force and all muscle loads during a full cycle of normal walking as calculated in AnyBody software (Anybody Technology AS, Denmark), whereas the remodeling simulation used the peak loads from normal walking and stair climbing activities. Initial stability results are presented as micromotions on the implant surface with a threshold of 40 µm.3 Bone remodeling outcomes are represented in a form of simulated Dual X-ray Absorptiometry (DEXA) scans and the quantitative bone mineral density (BMD) changes in 7 periprosthetic zones. RESULTS. The U-shaped SMS implant showed slightly higher micromotions (2.7% surface area exceeding 40 µm) than the Quadra-H stem (0.2%), whereas micromotions of solid SMS were considerably higher (8.4%) (Figure 2). The largest micromotions were found on medial side of all implants. The smallest bone loss one year post-operatively was predicted around the U-shaped SMS implant. Proximal zones (1, 6 and 7) showed the largest bone loss with average of 9.9%, 11.8% and 12.8% for the U-shaped SMS, solid SMS and Quadra-H respectively (Figure 3). The bone remodeling prediction for the Quadra-H stem was in good agreement with clinical DEXA measurements (overall bone loss of 5.5% vs. 5.7). CONCLUSION. The U-shaped SMS implant is clearly superior to its solid version and has potential to provide comparable initial stability as the long Quadra-H stem and considerably better long-term bone stock preservation


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 355 - 355
1 Jul 2014
Dun S Warlop D Swope S
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Summary Statement. The current biomecahnical study demonstrated that the stemless peripheral leg humeral component prototype and central screw humeral component prototype achieved similar initial fixation as stemmed Global Advantage humeral component in terms of resultant micromotion in total shoulder arthroplasty. Introduction. A stemless humeral component may offer a variety of advantages over its stemmed counterpart, e.g. easier implantation, preservation of humeral bone stock, fewer humeral complications, etc. However, the initial fixation of a stemless humeral component typically depends on cementless metaphyseal press-fit, which could pose some challenges to the initial stability. Long-term success of cementless implants is highly related to osseous integration, which is affected by initial implant-bone interface motion. 1. The purpose of the study was to biomechanically compare micromotion at the implant-bone interface of three humeral components in total shoulder arthroplasty. Patients & Methods. Three humeral components were evaluated: Global Advantage, a central screw prototype, and a peripheral leg prototype. All components were the smallest sizes available. Global Advantage is a stemmed design. Both central screw prototype and peripheral leg prototype are stemless designs. Five specimens were tested for each design. Composite analogue humeral models were utilized to simulate the humeral bone. The cortical wall had a thickness of 3 mm and a density of 481 kg/m. 3. , while the cancellous density was 80 kg/m. 3. The model was custom fabricated to accommodate 40 mm humeral component and had a 45° resected surface and a square base to facilitate test setup. Each humeral component was implanted per its surgical technique. The construct was clamped in a vise with the humeral shaft angled at 27°. A MTS test system was employed to conduct the test. A sinusoidal compressive load from 157 N to 1566 N (2BW) was applied to the humeral component at 1 Hz for 100 cycles. The implant-bone interface micromotion was measured with a digital image correlation system which had a resolution of less than 1 micron. The micromotion measurement was transformed to 2 components: 1 was parallel and the other perpendicular to the humeral resection surface. Peak-valley micromotion from the last 10 cycles were averaged and utilised for data analyses. A one-way ANOVA and post-hoc Tukey tests were performed to compare the micromotion of different designs (α=0.05). Results. Micromotion of Global Advantage parallel to the resection (X-Axis) was significantly less than that of central screw prototype and peripheral leg prototype. Micromotion of peripheral leg prototype perpendicular to the resection (Y-Axis) was significantly less than Global Advantage and central screw prototype. There was no significant difference between different designs in resultant micromotion. Discussion/Conclusion. Clinical studies have shown that current stemless shoulder prosthesis yielded encouraging results in mid-term follow-ups. Particularly, the stemless Arthrex Eclipse humeral component, a central screw design, has been reported to have a secure bony fixation and ingrowth at an average of 23 months postoperatively. 4. The current study demonstrated that the stemless peripheral leg prototype and central screw prototype achieved similar initial fixation as stemmed Global Advantage in terms of resultant micromotion, and provided biomechanical evidence that stemless humeral components could have comparable initial stability to stemmed counterparts


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 93 - 93
1 Feb 2017
De Martino I Sculco P Meyers K Nocon A Wright T Sculco T
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Introduction. Successful cementless acetabular designs require sufficient initial stability between implant and bone (with interfacial motions <150 μm) and close opposition between the porous coating and the reamed bony surface of the acetabulum to obtaining bone ingrowth and secondary stability. While prior generations of cementless components showed good clinical results for long term fixation, modern designs continue to trend toward increased porosity and improved frictional characteristics to further enhance cup stability. Objectives. We intend to experimentally assess the differences in initial stability between a hemispherical acetabular component with a highly porous trabecular tantalum fixation surface (Continuum. ®. Acetabular System, Zimmer Inc, Warsaw, IN)(Fig 1) and a hemispherical component with the new highly porous Trabecular Titanium. ®. surface (Delta TT, Lima Corporate, Italy)(Fig 2) manufactured by electron beam melting. Material and methods. A total of 16 cups were used, 8 for each type. Each cup was used 4 times. Cups were implanted in polyurethane foam blocks with 1mm interference fit and subsequently edge loaded to failure. Two different foam block densities (0.24 g/cm. 3. and 0.32g/cm. 3. ) were used to model low- and high-density bone stock. Each cup was seated into a block under displacement control using a servohydraulic test machine (MTS Bionix 858, Eden Praire, MN) to engage the locking mechanism until axial forces reach 8 to 10 kN. During insertion, force and displacement were recorded to determine the implantation force for each component. After seating, initial acetabular component fixation was assessed using an edge loading test. Descriptive statistics are presented as means and standard deviations for continuous variables. The Kruskal-Wallis test was used to assess the effect of Cup on the outcomes: (1) Insertion force, (2) Insertion energy, (3) Ultimate load, (4) Yield load, and (5) Ultimate Energy. Pairwise comparisons were done using Mann-Whitney U test for significant outcomes and multiple comparisons were adjusted using Bonferroni correction. All analyses were performed with SAS version 9.3 (SAS Institute, Inc., Cary, NC, USA); a p-value less than 0.05 was considered statistically significant. Results. Delta TT cup required the same seating force (p=0.014) and 18% higher insertion energy (p=0.002) for fully seating compared to Continuum cup, however this difference is not clinically relevant. Delta TT cup exibithed more stability, as exibithed by significantly higher (35%) energy to ultimate load (p=0.014). No statistical differences were found in Ultimate load and Yield load among the 2 cups. Cups in higher density foam required higher force and energy to be seated. In edge load testing higher densities blocks generated higher force and energy accross all cup designs. Conclusions. The result of this study indicate increased interface stability in Trabecular Titanium cup compared to Porous tantalum cup with a low incresing in the energy required for fully seating


Bone & Joint Research
Vol. 5, Issue 8 | Pages 338 - 346
1 Aug 2016
MacLeod AR Sullivan NPT Whitehouse MR Gill HS

Objectives. Modular junctions are ubiquitous in contemporary hip arthroplasty. The head-trunnion junction is implicated in the failure of large diameter metal-on-metal (MoM) hips which are the currently the topic of one the largest legal actions in the history of orthopaedics (estimated costs are stated to exceed $4 billion). Several factors are known to influence the strength of these press-fit modular connections. However, the influence of different head sizes has not previously been investigated. The aim of the study was to establish whether the choice of head size influences the initial strength of the trunnion-head connection. Materials and Methods. Ti-6Al-4V trunnions (n = 60) and two different sizes of cobalt-chromium (Co-Cr) heads (28 mm and 36 mm; 30 of each size) were used in the study. Three different levels of assembly force were considered: 4 kN; 5 kN; and 6 kN (n = 10 each). The strength of the press-fit connection was subsequently evaluated by measuring the pull-off force required to break the connection. The statistical differences in pull-off force were examined using a Kruskal–Wallis test and two-sample Mann–Whitney U test. Finite element and analytical models were developed to understand the reasons for the experimentally observed differences. Results. 36 mm diameter heads had significantly lower pull-off forces than 28 mm heads when impacted at 4 kN and 5 kN (p < 0.001; p < 0.001), but not at 6 kN (p = 0.21). Mean pull-off forces at 4 kN and 5 kN impaction forces were approximately 20% larger for 28 mm heads compared with 36 mm heads. Finite element and analytical models demonstrate that the differences in pull-off strength can be explained by differences in structural rigidity and the resulting interface pressures. Conclusion. This is the first study to show that 36 mm Co-Cr heads have up to 20% lower pull-off connection strength compared with 28 mm heads for equivalent assembly forces. This effect is likely to play a role in the high failure rates of large diameter MoM hips. Cite this article: A. R. MacLeod, N. P. T. Sullivan, M. R. Whitehouse, H. S. Gill. Large-diameter total hip arthroplasty modular heads require greater assembly forces for initial stability. Bone Joint Res 2016;5:338–346. DOI: 10.1302/2046-3758.58.BJR-2016-0044.R1


Orthopaedic Proceedings
Vol. 86-B, Issue SUPP_IV | Pages 406 - 406
1 Apr 2004
Ohashi H Kobayashi A Kadoya Y Yamano Y Tanabe Y
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Impaction allografting is one of the techniques for reconstruction of femur during revision total hip arthroplasties. The initial stability of the stem fixed with impacted morsellized allogtafts and cement depends on multiple factors. The aim of this study was to investigate the stability of stem in reference to the size of bone chips, femoral bone defect and implant design. Morsellized grafts of human femoral heads were prepared using a reciprocating type bone mill or a rotating type bone mill. Femoral bone defect was created at proximal medial cortex. Two types of polished stem were tested; CPT stem and VerSys CT stem (Zimmer Inc.). The cross section of the stem was relatively rectangular in CPT stem, while round in VerSys CT stem. Morsellized grafts were impacted into an over-reamed plastic bone and the stem was fixed with PMMA bone cement. Cyclic compression test and torsional test were performed using an Instron type machanical tester. Bone chips prepared by a reciprocating type bone mill contained large chips with broad size distribution, which represented high stiffness in compression test and high maximum torque in torsional test. Femoral bone defect and implant geometry did not affect the axial stability of stem, while large bone defect and round shape stem showed significantly lower maximum torque. These results indicated that the size of bone chips, femoral bone defect and implant geometry affected the initial stability of the stem. Impaction grafting seems to be a technically demanding procedure, however several factors can be controlled to obtain secure implant stability


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_7 | Pages 125 - 125
1 May 2016
Drew A Bachus K Vinciguerra J Long W
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Introduction. Total hip arthroplasty has seen a transition from cemented acetabular components to press-fit porous coated components. Plasma sprayed titanium implants are often press-fit with 1mm under-reaming of the acetabulum; however, as porous coating technologies evolve, the amount of under-reaming required for initial stability may be reduced. This reduction may improve implant seating due to lowered insertion loads, and reduce the risk of intraoperative fracture. The purpose of this study was to investigate the initial fixation provided by a high porosity coating (P2, DJO Surgical), and a plasma sprayed titanium coating under rim loading with line-to-line and 1mm press-fit surgical preparation. Methods. Five, 52mm high porosity acetabular cups (60% average porosity) and five 52mm plasma sprayed titanium coated cups were inserted into low density (0.24g/cc) biomechanical test foam (Pacific Research Laboratories). Foam test material was cut into uniform 90×90×40mm blocks. Reaming was performed using standard instrumentation mounted on a vertical mill. Cups were first inserted into foam blocks prepared with line-to-line (52mm) reaming. Following mechanical testing, cups were removed from the foam, cleaned, and inserted into foam blocks prepared with 1mm under reaming (51mm). In total 4 test conditions were evaluated:. Group A: P2 + line-to-line. Group B: Plasma sprayed + line-to-line,. Group C: P2 + 1mm under-reaming. Group D: Plasma sprayed + 1mm-under reaming. Acetabular cup impaction was carried out using a single axis servohydraulic test machine (Instron 8500). Cups were inserted at 1mm/s to a load of 5kN. Insertion load was calculated as a 0.1mm offset from the linear portion of the force/displacement curve; insertion energy was the area under the curve. Tangential rim loading was applied at 0.0254mm/s by a conical indenter to the implant rim. Load data were recorded at 1kHz. Cup displacement was recorded by a 3D, marker-based tracking system at 15Hz (DMAS, Spicatek). Six markers were attached to a disk secured in the acetabular cup (Figure 1). Yield failure was defined as 0.331o of angular displacement (150µm of relative displacement). Angular displacement was derived by calculating the normal vector of a best-fit plane based on marker centroids. Results. Under-reamed groups (C,D) showed statistically higher insertion loads and insertion energies than line-to-line groups (A,B), with group C requiring the highest insertion load. Despite greater ease of insertion, groups A and B attained comparable yield loads with group A statistically outperforming D. Group C attained the highest ultimate failure loads, outperforming A and D (Figure 2). Discussion. Implants with high porosity coating and line-to-line preparation required less effort for full seating and maintained yield and ultimate performance which exceeded, or was comparable to, plasma sprayed titanium coated implants in either under-reamed or line-to-line preparation. Limitations of this study include the use of a mill for foam block preparation and automated implant insertion. Initial results in three matched cadaveric acetabular pairs with line-to-line preparation indicate that the advantages of high porosity coating may be preserved in human tissue with average yield failure and ultimate failure load improvements of 108% and 73% respectively (Figure 3). Study is ongoing


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_II | Pages 152 - 152
1 May 2011
Kishida S Iida S Ohashi H Yamazawa T Tanabe Y
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In revision total hip arthroplasty (THA), it is essential to cope with the bone stock loss. The acetabular bone loss is reconstructed by bulk bone grafts, bone chips, bone cement or jumbo cup. The impaction bone-grafting (IBG) technique is a technique that can restore acetabular bone loss, while enough bone allografts are not easy to obtain and the quality is not always sufficient. Thus we mixed hydroxyapatite (HA) granules into bone chips to supplement the volume and the mechanical strength of allografts. To investigate the dynamic migration of cemented cup fixed with IBG, we made acetabular bone defect models and the migration of the cup was traced by a high-speed photography camera. Composite test blocks were used as synthetic acetabulum models. A hemisphere defect of 60mm in diameter was made. We tested 4 different bone/HA ratio; 100%/0%, 75%/25%, 50%/50% and 0%/100%. Each group consisted of 6 specimens. The grafted materials were impacted using impactors. Then, a 46 mm polyethylene cup was fixed with bone cement. The specimens were clamped to the MTS mechanical tester at an angle of 20 degrees. A dynamic load of 150 N to 1500 N with a frequency of 1 Hz was applied for 15 minutes, followed by a dynamic load of 300 N to 3000 N for the same time period. Then the load was released for 15 minutes. The cup migration was traced by the camera during loading and releasing. This camera captures 15 images per second thus it enables us to trace the migration of the cup during cyclic loading. The cup migration at the end of 3000N loading was measured. Elastic recoil was defined as the difference between the migration at the end of 3000N loading and that when the load reached to 0N. Visco-elastic recoil was defined as the difference between the migration at the release of loading and that after 15 minutes. Data were investigated by Pearson’s correlation coefficient test. A strong negative correlation (r = −0.71) was observed significantly between the amount of the migration and bone/HA ratio. In elastic recoil, statistically significant correlation was (r = −0.55) observed. In visco-elastic recoil, there is no correlation between the amounts of the visco-elastic recoil and bone/HA ratio. In the reconstruction of bone defects, initial stability of the cup is a first step to expect the long term survival. The initial stability depends on the mechanical properties of the grafted materials. To supplement the volume and mechanical strength of bone allografts, we added HA granules to the bone chips. In the current study, the cup migration was smaller by adding HA granules. Elastic recoil was affected, while visco-elastic recoil was not affected. These results indicated that the mixture of HA granules to bone chips stabilized the cup during loading period and load releasing period


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_11 | Pages 2 - 2
1 Jun 2016
MacLeod A Sullivan N Whitehouse M Gill R Harinderjit S
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Introduction

The majority of primary total hip arthroplasty (THA) procedures performed throughout the world use modular junctions, such as the trunnion-head interface; however, the failure of these press-fit junctions is currently a key issue that may be exacerbated by the use of large diameter heads. Several factors are known to influence the strength of the initial connection, however, the influence of different head sizes has not previously been investigated. The aim of the study was to establish whether the choice of head size influences the initial strength of the trunnion-head connection.

Methods

Ti-6Al-4V trunnions (n = 60) and two different sizes of Co-Cr heads (28 mm and 36 mm) were used in the study. Three different levels of assembly force were considered; 4, 5 and 6 kN (n = 10 each). The strength of the press-fit connection was subsequently evaluated by measuring the pull-off force required to break the connection. Finite element and analytical models were also developed to better understand the mechanics of the problem.


Orthopaedic Proceedings
Vol. 88-B, Issue SUPP_III | Pages 382 - 383
1 Oct 2006
Clements J Gheduzzi S Webb J Schmotzer H Learmonth I Miles A
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Introduction: Immediate postoperative stability of cementless hip stems is one of the key factors for the long-term success of total hip replacement. The ability to discriminate between stable and unstable stems in the laboratory constitutes a desirable tool for the industry, as it would allow the identification of unsuitable stem designs prior to clinical trials. The use of composite femora for stability investigations is wide spread [1,2] even though their use in this application is yet to be validated. This study is aimed at establishing whether Sawbones composite femora are suitable for the assessment of migration and micromotion of a cementless hip stem. The stability of two SL Plus stems (Precision Implants, CH) implanted into Sawbone was compared to that of two SL Plus stems implanted into cadaveric femora. Ethical approval was obtained for the harvest and use of cadaveric material.

Methods: Stability was assessed in terms of micromotion and migration. Micromotion was defined as the recoverable movement of the implant relative to the bone under cyclic loading. Migration was defined as the non-recoverable movement of the implant with respect to the surrounding bone. Movement of the implant with respect to the surrounding bone was monitored at two locations on the lateral side of the stem by means of two custom made transducers based on the concept described by Berzins et al [3]. Each femur was tested in two different sinusoidal loading configurations: single leg stance (SLS-11° of adduction and 7° of flexion) [4] loaded up to 400N and stair climbing (SC-11° of adduction and 32° of flexion) loaded up to 300N. The effect of the abductor muscles was included in the model [5]. Each test consisted of 200 loading cycles applied at 50 Hz. The captured data was post-processed by a MATLAB routine and converted into translations and rotations of the stem with respect to the bone.

Results: The proximal part of the implant was subject to the highest amplitudes of micromotion in both loading configurations independent of the host. During SLS the largest micromotion was measured in the direction of the axis of the femur, this amplitude was in the order of 20 μm for the stems implanted in sawbones and varied between 13 and 39 μm for the stems implanted in cadaveric femora. The migration of the implants was minimal both in SLS and SC for both hosts with values measured in the sawbones model nearly on order of magnitude smaller than the cadaveric. In the case of SLS the prevalent movement consisted of a translation along the axis of the bone, while during SC the rotations became prevalent.

Discussion: This study has demonstrated that Sawbones provide an effective model to establish micromotion with oscillation patterns and orders of magnitiude similar to cadaveric bone. However the migration is much more dependent on the quality of fit and the internal geometry of the femur and therefore more caution should be placed on interpreting migration data from Sawbones models.


Orthopaedic Proceedings
Vol. 86-B, Issue SUPP_III | Pages 231 - 231
1 Mar 2004
Fuerderer S Delank S Eysel P
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Aims: In this study, the subsidence of different interbody fusion devices was investigated. Hereby, the influence of different designs as well as of the preparation technique was evaluated. Methods: 3 common cervical interbody fusion devices (BAK, Novus and WING) underwent axial compression testing with 4000 cycles in a bovine spine model. The vertebral bodies were prepared in 3 different ways, taking away 0, 1 and 2 mm of the end-plate. So each fusion device was tested in each preparation group in 5 vertebrae. Every 1000 cycles, the subsidance was measured. Results: Taking away 1 and 2 mm of the endplate resulted in a strong increase of the subsidance compared to the situation with intact end-plate. In addition, the design of the interbody device had an influence onto subsidance: In case of intact endplates, the cages with rectangular supporting areas resisted better to axial compression than the cylindrical implant. When the cortical bone of the endplate was taken away, all three implants showed similar subsidance curves. Conclusions: Implants with plane supports seem to provide better stability against subsidance than cylindrical implants. During preparation, the cortical structure of the endplate should be taken care of, especially in the zone, where the implant has its bearing areas


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXV | Pages 166 - 166
1 Jun 2012
Nakahara I Bandoh S Takao M Sakai T Nishii T Sugano N
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Introduction. The initial mechanical stability of cementless femoral stems in total hip arthroplasty is an important factor for stable biological fixation. Conversely, insufficient initial stability can lead to stem subsidence, and excessive subsidence can result in periprosthetic femoral fracture due to hoop stress. The surface roughness of stems with a surface coating theoretically contributes to initial mechanical stability by increasing friction against the bone, however, no reports have shown the effect of surface roughness on stability. The purpose of this study was to evaluate the effect of differences in surface roughness due to different surface treatments with the same stem design on the initial stability. Materials and Methods. Proximally titanium plasma-sprayed femoral stems (PS stem) and proximally grit-blasted stems (GB stem) were compared. The stem design was identical with an anatomic short tapered shape for proximal fixation. The optimum size of PS stem based on 3D templating was implanted in one side of 11 pairs of human cadaveric femora and the same size of GB stems was implanted in the other side. After implantation, the specimens were fixed to the jig of a universal testing machine in 25cm of entire length so that the long axis of the femur was positioned at 15-degrees adduction to the vertical. Vertical load tests were conducted under 1 mm/minute of displacement-controlled conditions. After 200 N of preload to eliminate the variance in the magnitude of press-fit by manual implantation, load was applied until periprosthetic fracture occurred. Results. The same size of PS or GB stem was successfully implanted in all 11 pairs without fracture. The distances of subsidence until fracture occurred were 2.2±1.2 mm in the PS stem and 2.5±1.1 mm in the GB stem and no significant difference was detected. The load applied for 1 mm of subsidence was 792±478 N in the PS stem and 565±431 N in the GB stem and there was a significant difference between the two groups. The load at fracture was 3037±1563 N in the PS stem and 2614±1484 N in the GB stem and there was a significant difference between the groups. Discussion. A significantly larger load was applied for 1 mm of subsidence in the PS stem compared to the GB stem. This suggests that the plasma-spray porous-coated surface had a less slippery interface than the grit-blasted surface. Both femora of a pair fractured at the same level of hoop stress that was induced by the same amount of stem subsidence but at significantly different loads. The fact that the load at fracture in the PS stem was significantly larger than that in the GB stem was due to differences in shear stress caused by different levels of friction. The scratching effect against the femoral canal due to the rougher surface of the plasma-spray porous-coating works advantageously for initial mechanical stability


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_6 | Pages 106 - 106
1 Mar 2017
Yanoso-Scholl L Pierre D Lee R Ambrosi M Swaminathan V Faizan A TenHuisen K
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Introduction. In hip arthroplasty, it has been shown that assembly of the femoral head onto the stem remains a non-standardized practice and differs between surgeons [1]. Pennock et al. determined by altering mechanical conditions during seating there was a direct effect on the taper strength [2]. Furthermore, Mali et al. demonstrated that components assembled with a lower assembly load had increased fretting currents and micromotion at the taper junction during cyclic testing [3]. This suggests overall performance may be affected by head assembly method. The purpose of this test was to perform controlled bench top studies to determine the influence of impaction force and compliance of support structure (or damping) on the initial stability of the taper junction. Materials and Methods. Test Specimens. Testing was performed on 36mm +5mm CoCr heads combined with prototype Ti6Al4V locking taper analogs both machined with approximately a 5.67º taper angle. To minimize sample variation, the locking taper analogs were dimensionally matched with CoCr femoral heads to maintain a uniform angle difference. Prior to testing, samples were cleaned with isopropanol and allowed to dry. Effect of Peak Force Magnitude. Testing was performed on a rigid setup where a 10N preload was applied to the femoral head axially. Heads were assembled with loads ranging from 2kN–10kN using an impaction tower and seating loads were recorded at a collection rate of 273kHz. After assembly, tensile loads were applied until the taper junction was fully disassembled and distraction loads were recorded at a collection rate of 500Hz. Effect of Damping. 40 durometer rubber pads were placed underneath the trunnions as well as to the striking surface of the impaction tower to simulate compliance in the supporting structure and the surgical instruments. Aside from the added damping, testing was performed identical to the rigid setup tests. Results. Taper stability (as assessed by disassembly forces) increased linearly with peak assembly force with an R2 value of 0.95 for both rigid and compliant groups (Figure 1). On average a 46% larger input energy was required in the compliant group to achieve a comparable impaction force to the rigid group (Figure 2). However, the correlation between the assembly load and distraction force was not affected. Discussion. As shown in previous studies, impact force has a large effect on initial taper stability. An interesting finding in this study was that system compliance has a large effect on the applied assembly force. The addition of a compliant setup was intended to simulate a surgical scenario where factors such as the patient's leg positioning, patient mass, surgical instruments, and surgical approach may influence the resulting compliance due to the dissipation of impaction energy and reducing the applied impaction force. Based on test results, surgical procedure as well as patient variables may have a significant effect of initial taper stability. For any figures or tables, please contact authors directly (see Info & Metrics tab above).


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_1 | Pages 146 - 146
1 Jan 2016
Gao B Stroud N Angibaud L
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Introduction. Cementless total knee arthroplasty (TKA) has several advantages compared to the cemented approach, including elimination of bone cement, a quicker and easier surgical technique, and potentially a stronger long-term fixation. However, to ensure the successful long-term biological fixation between the porous implant and the bone, initial press-fit stability is of great importance. Undesired motion at the bone-implant interface may inhibit osseointegration and cause failure of biological fixation. Initial stability of a cementless femoral implant is affected by implant geometry, bone press-fit dimension, and characteristics of the porous coating. The purpose of this study was to compare the initial fixation stability of two types of porous femoral implants by quantifying the pull-out force using a paired cadaveric study design. Methods. The two types of cementless TKA femoral implants evaluated in this study had identical implant geometry but different porous coatings (Figure 1). The first type had a conventional spherical-bead coating (Type A), while the second type had an innovative irregularly-shaped-powder coating (Type B). The porous coating thickness was equivalent for both types of implants, thus the dimensional press-fit with bone was also equivalent. Three pairs of cadaveric femurs were prepared using standard TKA surgical technique, with each pair of the femurs receiving one of each porous implant type. An Instron 3366 load frame (Norwood, MA, USA) was used to pull the femoral implant out from the distal femur bone (Figure 2). The testing fixture was designed to allow free rotation between the implant and the actuator. The pullout was performed under a displacement control scheme (5 mm/min). Peak pull-out force was recorded and compared between the two implant groups. Results. Mean pull-out force for the Type B porous femoral implants (512 ± 246 N) was greater than that of the Type A porous femoral implants (310 ± 185 N), although the difference was not statistically significant (p>0.05) (Figure 3). Discussion. This paired cadaveric study showed that the innovative Type B porous coating provides equivalent and potentially greater pull-out force than the conventional Type A porous coating. Lack of statistical significance could be attributed to the limited sample size. Although pull-out testing is not a physiological loading scenario for TKA implant, it provides a relevant assessment of the implant-bone press-fit stability. With all other factors the same, the greater pull-out force observed in the Type B implants is likely related to the higher roughness and friction of the new porous coating. Previous experiments have shown that the Type B porous coating has significantly greater friction against Sawbones surface (coefficient of friction 0.89) compared to Type A porous coating (coefficient of friction 0.50), which was consistent with the findings in this study. Greater initial fixation stability is more favorable in cementless TKA as it reduces the risk of interface motion and better facilitates long-term biological fixation


Bone & Joint Research
Vol. 5, Issue 4 | Pages 122 - 129
1 Apr 2016
Small SR Rogge RD Malinzak RA Reyes EM Cook PL Farley KA Ritter MA

Objectives. Initial stability of tibial trays is crucial for long-term success of total knee arthroplasty (TKA) in both primary and revision settings. Rotating platform (RP) designs reduce torque transfer at the tibiofemoral interface. We asked if this reduced torque transfer in RP designs resulted in subsequently reduced micromotion at the cemented fixation interface between the prosthesis component and the adjacent bone. Methods. Composite tibias were implanted with fixed and RP primary and revision tibial trays and biomechanically tested under up to 2.5 kN of axial compression and 10° of external femoral component rotation. Relative micromotion between the implanted tibial tray and the neighbouring bone was quantified using high-precision digital image correlation techniques. Results. Rotational malalignment between femoral and tibial components generated 40% less overall tibial tray micromotion in RP designs than in standard fixed bearing tibial trays. RP trays reduced micromotion by up to 172 µm in axial compression and 84 µm in rotational malalignment models. Conclusions. Reduced torque transfer at the tibiofemoral interface in RP tibial trays reduces relative component micromotion and may aid long-term stability in cases of revision TKA or poor bone quality. Cite this article: Mr S. R. Small. Micromotion at the tibial plateau in primary and revision total knee arthroplasty: fixed versus rotating platform designs. Bone Joint Res 2016;5:122–129. DOI: 10.1302/2046-3758.54.2000481


Orthopaedic Proceedings
Vol. 86-B, Issue SUPP_III | Pages 209 - 209
1 Mar 2004
Kuiper J Rao C Graham N Gregson P Spencer-Jones R Richardson J
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Introduction: Impaction grafting has become a popular technique to revise implants. The Norwegian Arthroplasty Registry reports its use for a third of all revisions. Yet, the technique is seen as demanding. A particular challenge is to achieve sufficient mechanical stability of the construction. This work tests two hypotheses: (1) Graft compaction is an important determinant of mechanical stability, and (2) Graft compaction depends on compaction effort and graft properties. Methods: Impaction grafting surgery was simulated in laboratory experiments using artificial bones with realistic elastic properties (Sawbones, Malmö, Sweden). Bone stock was restored with compacted morsellised graft, and the joint reconstructed with a cemented implant. The implant was loaded cyclically and its migration relative to bone measured. In a second study, morsellised bone of various particle sizes and bone densities, with or without added ceramic bone substitutes, was compacted into a cylindrical mould by impaction of a plunger by a dropping weight. Plunger displacement was measured continuously. Results: Initial mechanical stability of the prostheses correlated most strongly with degree of graft compaction achieved. Graft compaction to similar strength was achieved with less energy for morsellised bone with larger particles, higher density, or bone mixed with ceramic substitutes. Conclusion: Initial mechanical stability of impaction-grafted joint reconstructions depends largely on degree of graft compaction achieved by the surgeon. Compaction depends partly on the vigour of impaction, and partly on graft quality. Higher bone density, larger particle size and mixing with ceramic particles all help to facilitate graft compaction, giving a stronger compacted mass with less effort


Orthopaedic Proceedings
Vol. 84-B, Issue SUPP_I | Pages - 24
1 Mar 2002
Ramaniraka N Rakotomanana L Rubin P Leyvraz P
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Purpose of the study: After total hip replacement, the initial stability of the cementless femoral stem is a prerequisite for ensuring bone ingrowth and therefore long term fixation of the stem. For custom made implants, long term success of the replacement has been associated with reconstruction of the offset, antero/retro version of the neck orientation and its varus/valgus orientation angle. The goals of this study were to analyze the effects of the extra-medullary parameters on the stability of a noncemented stem after a total hip replacement, and to evaluate the change of stress transfer. Material and methods: The geometry of a femur was reconstructed from CT-scanner data to obtain a three-dimensional model with distribution of bone density. The intra-medullary shape of the stem was based on the CT-scanner. Seven extra-medullary stem designs were compared: 1) Anatomical case based on the reconstruction of the femoral head position from the CT data; 2) Retroverted case of − 15° with respect to the anatomical reconstruction; 3) Anteverted case with an excessive anteversion angle of + 15° with respect to the anatomical case; 4) Medial case: shortened femoral neck length (− 10 mm) inducing a medial shift of the femoral head offset; 5) Lateral case: elongated femoral neck length (+ 10 mm) inducing lateral shift of the femoral head offset 6) Varus case with CCD angle 127°; 7) Valgus case with CCD angle 143°. The plasma sprayed stem surface was modeled with a frictional contact between bone and implant (friction coefficient: 0.6). The loading condition corresponding to the single limb stance phase during the gait cycle was used for all cases. Applied loads included major muscular forces (gluteus maximus, gluteus medius, psoas). Results: Micromotions (debonding and slipping) of the stems relative to the femur and interfacial stresses (pressure and friction) were different according to the extra-medullary parameters. However, the locations of peak stresses and micromotions were not modified. The highest micromotions and stresses corresponded to the lateral situation and to the anteverted case (micro-slipping and pressure were increased up to 35 p.100). High peak pressure was observed for all designs, ranging from anatomical case (34 MPa) to anteverted case (44 MPa). The peak stresses and micromotions were minimal for the anatomical case. The maximal micro-debonding was not significantly modified by the extra-medullary design of the femoral stem. Discussion: The extra-medullary stem design has been shown to affect the primary stability of implant and the stress transfer after THR. Most interfacial regions present small micro-slipping which normally allows the occurrence of bone ingrowth. The anatomical design presents the lowest micromotions and the lowest interfacial stresses. The worst cases correspond to the anteverted and lateralized cases. Probably, the anteverted situation involves higher torsion torque, which in turn may induce high torsion shear micro-motions and higher stress at the interface. Moreover, the lever arm of the weight bearing force on the femoral head is augmented for the augmented neck length situation. This increases the bending moment, and therefore may increase the stresses as well as the stem shear micromotions. In summary, the present results could be taken as biomechanical arguments for the requirement of anatomical reconstruction of not only the intra-medullary shape but also the extra-medullary parameters (reconstruction of the normal hip biomechanics)


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Introduction

A long nail is often recommended for treatment of complex trochanteric fractures but requires longer surgical and fluoroscopy times. A possible solution could be a nail with an appropriate length which can be locked in a minimally invasive manner by the main aiming device. We aimed to determine if such a nail model* offers similar structural stability on biomechanical testing on artificial bone as a standard long nail when used to treat complex trochanteric fractures.

Method

An artificial osteoporotic bone model was chosen. As osteosynthesis material two cephalomedullary nails (CMN) were chosen: a superior locking nail (SL-Nail) which can be implanted with a singular targeting device, and a long nail (long-nail) with distal locking using free-hand technique. AO31-A2.2 fractures were simulated in a standardized manner. The insertion of the nail was strictly in accordance with the IFU and surgical manual of the manufacturer. The nail was locked dynamically proximally and statically distally. Axial height of the construct, varus collapse, and rotational deformity directly after nail insertion were simulated. A Universal Testing Machine was used. Measurements were made with a stereo-optic tracking system. Reactive movements were recorded and evaluated in all six degrees of freedom. A comparative analysis provided information about the stability and deformation of the assemblies to be compared.


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_II | Pages 128 - 128
1 May 2011
Binazzi R De Zerbi M Vaccari V Bondi A
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Press-fit cups have given excellent clinico-radiographical results. This is a retrospective clinico-radiographical study about the long term performance of pure Titanium cementless modular press-fit cups (FitekTM) having, on the outer surface, an oriented multilayer titanium mesh (SulmeshTM) with 65% porosity (average pore size=400–640 micron). The cup was implanted after underreaming the acetabulum by 2 mm. In the cup’s equatorial area there are two “fins” originary designed to improve rotational stability but actually representing two excellent primary mechanical stabilizers.

We have evaluated the first 100 consecutive cups implanted in 92 patients with an average FU of 9,7 years (range 9–11 years). All operations have ben performed by the two Senior Authors (PGM and RB). Regarding etiology, we had 43 Primary Arthritis, 37 Dysplastic Arthritis, 12 Osteonecrosis and 8 Post-traumatic Arthritis. results were evaluated with the Harris score. Radiographic evaluation was performed using AP and lateral x-rays pre-op. post-op and at the last follow-up.

We had 86 Excellent, 10 Good, 2 Fair and 2 Poor. The 2 Poor results were 2 aseptic loosenings of the stem

The Mann-Whitney nonparametric U test and the Kruskal-Wallis test showed that the survival rate of the 100 analyzed cups, after a mean follow-up of 9.7 years, was 100% (end point: revision for any cause)

Etiology was not statistically correlated with post-op score.

Nevertheless, dysplastic patients showed inferior results compared to arthritic patients in different parameters, as pain, limp, Range Of Motion (p < 0.05), putting socks and shoes (p < 0.05).

Our cups were intentionally implanted and radiographically appear in a fairly horizontal position (36.5° on average).

In 6 cases we could calculate an eccentricity of the metal heads proving bidimensional linear wear of the liner (average 0.265 mm / year). At the last follow-up we had 3 femoral osteolysis, while in the acetabular side radiolucent lines were present in 14 % of the cases, never progressive.

In no case we found a change of position of the cup.

FitekTM cementless cups gave excellent results at 10 years with complete stability and osteo-integration. Excellent primary mechanical stability was given by the rough surface (SulmeshTM) and by the two “fins” in the equatorial area.


Bone & Joint Research
Vol. 9, Issue 7 | Pages 386 - 393
1 Jul 2020
Doyle R van Arkel RJ Muirhead-Allwood S Jeffers JRT

Aims. Cementless acetabular components rely on press-fit fixation for initial stability. In certain cases, initial stability is more difficult to obtain (such as during revision). No current study evaluates how a surgeon’s impaction technique (mallet mass, mallet velocity, and number of strikes) may affect component fixation. This study seeks to answer the following research questions: 1) how does impaction technique affect a) bone strain generation and deterioration (and hence implant stability) and b) seating in different density bones?; and 2) can an impaction technique be recommended to minimize risk of implant loosening while ensuring seating of the acetabular component?. Methods. A custom drop tower was used to simulate surgical strikes seating acetabular components into synthetic bone. Strike velocity and drop mass were varied. Synthetic bone strain was measured using strain gauges and stability was assessed via push-out tests. Polar gap was measured using optical trackers. Results. A phenomenon of strain deterioration was identified if an excessive number of strikes was used to seat a component. This effect was most pronounced in low-density bone at high strike velocities. Polar gap was reduced with increasing strike mass and velocity. Conclusion. A high mallet mass with low strike velocity resulted in satisfactory implant stability and polar gap, while minimizing the risk of losing stability due to over-striking. Extreme caution not to over-strike must be exercised when using high velocity strikes in low-density bone for any mallet mass. Cite this article: Bone Joint Res 2020;9(7):386–393