Prosthetic UHMWPE added with vitamin E and crosslinked UHMWPE are able to decrease significantly the adhesion of various bacterial and fungal strains limiting biomaterial associated infection and consequent implant failure. Polyethylene abrasive and oxidative wear induces overtime Summary
Introduction
Giant cell tumor (GCT) of bone is an aggressive tumor with high rate of recurrence. Bad prognosis factors were inquired, without a definite identification: type of treatment, soft tissue invasion, high proliferation rate at histology, pathologic fracture. From January 2000 to February 2008, 38 patients affected by GCT were treated in a regional reference centre, 17 male, mean age 32 (range 16–69, median 29); one patient had 2 localizations (tarsal bone and proximal tibia); 3 were recurrences previously treated in other hospitals. Seven cases were in upper limb, 1 case in the sacrum, 30 in lower limb (20 around the knee); fracture at presentation was present in 6 cases; bone aneurismal cyst (ABC) was associated in 4 cases. Five cases in stage 3 were treated by bone resection followed in 4 cases by allograft and/or prosthesis (no reconstruction in 1 proximal fibula excision); 33 cases were treated by curettage, local chemical (phenole) and mechanical adjuvants (burring), filling with bone grafts in 13 cases, cement in 8 cases, cement and allografts in subchondral area in 11 cases. The sacral lesion was only curetted. Seven patients developed a local recurrence, in 2 patients twice, for a total of 9 recurrences (19% of treatments). Recurrences occurred in 2 proximal tibia, in 2 distal femurs, in 1 proximal femur, in 1 distal radius and in 1 proximal fibula. The first treatment was bone grafts in 3 cases (23% of recurrence), bone cement and grafts in 2 cases (18% of recurrence), cement in 1 case (12% of recurrence), resection in the proximal fibula with severe soft tissue invasion. Two patients with associated ABC developed a recurrence and two with fracture at presentation. In this study, increased rate of recurrences occurred with pathologic fracture at presentation, soft tissue invasion and ABC association.
The samples were treated in an air circulating oven at 90°C. Every 20 hours they were analyzed with FTIR and the carbonyl concentration was recorded. The CL-imaging measurements were run at 180°C under oxygen in a Differential Scanning Calorimetry (DSC) coupled to a CCD camera. The Oxidation Induction Time (OIT) has been measured as the starting time of oxidation, extrapolated from the CL curve in the function of time.
The ability of α-tocopherol as a free radicals scavenger during gamma irradiation prevents the reaction of polymer radicals with oxygen. While performing this role, α-tocopherol is consumed and transformed into a variety of by-products. Nevertheless, higher OIT for the doped and irradiated specimens compared to the control (0% Vit.E, 0 kGy) suggest even a stabilising effect of these by-products.
During the last 15 years we have had the opportunity of analysing more than 700 UHMWPE prosthetic components (hip, knee and shoulder). Among them, about 500 were retrieved during revision surgery, while the remaining were new, ready-to implant, variably shelf-aged samples. The analysis of such a large, representative sample provided several important insights into the variables which influence the behaviour of UHMWPE in vivo; moreover, a long period of observation gave us the opportunity to follow changes and improvements in the field over time. All samples dated back to the nineties or before and sterilized with high energy radiation, either shelf-aged or retrieved, showed variable, but generally high, oxidation levels. Starting from the observation of these samples and with the aid of specimens irradiated on purpose under controlled conditions, some improvement has been achieved in the knowledge of radiation-induced oxidation process. The importance of the determination of hydroperoxides on the oxidation potential has been highlighted and the influence of variables such as sterilisation atmosphere, packaging, temperature and dose rate on the oxidation process has been clarified. The need for a suitable stabilizer to minimize oxidation arises during these studies. We also had the opportunity of analysing a large number of EtO-sterilised samples, both new and retrieved. A small amount of them, all manufactured in the nineties, showed some bulk-oxidation which has been related to the presence of calcium stearate into the pristine resin. None of the newly produced, calcium stearate-free samples showed any oxidation and this group allowed to explore the behaviour of undegraded UHMWPE in vivo and in the shelf. Diffusion of polar compounds from the synovial fluid into polyethylene was observed in the majority of the retrieved samples. The nature of these products have been investigated along with their possible influence on the mechanical properties of the polymer. In the last five years, we had the opportunity to study a significant number of crosslinked polyethylenes, both new and retrieved. The results of this study indicate that the variables of the crosslinking process can greatly influence final material properties and that not all cross-linked polyethylenes are the same.