Dislocation after total hip replacement (THR) is a devastating complication. Risk factors include patient and surgical factors. Mitigation of this complication has proven partially effective. This study investigated a new innovating technique to decrease this problem using rare earth magnets.

Computer simulations with design and magnetic finite element analysis software were used to analyze and quantitate the forces around hip implants with embedded magnets into the components during hip range of motion. N52 Neodymium-Iron-Boron rare earth magnets were sized to fit within the existing acetabular shells and the taper of a hip system. Additionally, magnets placed within the existing screw holes were studied. A 50mm titanium acetabular shell and a 36mm ceramic liner utilizing a taper sleeve adapter were modeled which allowed for the use of a 12mm × 5mm magnet placed in the center hole, an 18mm × 15mm magnet within the femoral head, and 10mm × 5mm magnets in the screw holes.

Biomechanical testing was also performed using in-vitro bone and implant models to determine retention forces through a range of hip motion.

The novel system incorporating magnets generated retentive forces between the acetabular cup and femoral head of between 10 to 20 N through a range of hip motion. Retentive forces were stronger at the extreme position hip range of motion when additional magnets were placed in the acetabular screw holes. Greater retentive forces can be obtained with specially designed femoral head bores and acetabular shells specifically designed to incorporate larger magnets. Mechanical testing validated the loads obtained and demonstrated the feasibility of the magnet system to provide joint stability and prevent dislocations.

Rare earth magnets provide exceptional attractive strength and can be used to impart stability and prevent dislocation in THR without the complications and limitations of conventional methods.

Fracture of contemporary femoral stems is a rare occurrence. Earlier THR stems failed due to design issues or post manufacturing heat treatments that weakened the core metal. Our group identified and analyzed 4 contemporary fractured femoral stems after revision surgery in which electrochemical welds contributed to the failure.

All four stems were proximally porous coated titanium alloy components. All failures occurred in the neck region post revision surgery in an acetabular cup exchange. All were men and obese. The fractures occurred at an average of 3.6 years post THR redo (range, 1.0–6.5 years) and 8.3 years post index surgery (range, 5.5–12.0 years). To demonstrate the effect of electrocautery on retained femoral stems following revision surgery, we applied intermittent electrosurgical currents at three intensities (30, 60, 90 watts) to the polished neck surface of a titanium alloy stem under dry conditions.

At all power settings, visible discoloration and damage to the polished neck surface was observed. The localized patterns and altered metal surface features exhibited were like the electrosurgically-induced damage priorly reported.

The neck regions of all components studied displayed extensive mechanical and/or electrocautery damage in the area of fracture initiation. The use of mechanical instruments and electrocautery was documented to remove tissues in all 4 cases.

The combination of mechanical and electrocautery damage to the femoral neck and stem served as an initiation point and stress riser for subsequent fractures. The electrocautery and mechanical damage across the fracture site observed occurred iatrogenically during revision surgery. The notch effect, particularly in titanium alloys, due to mechanical and/or electrocautery damage, further reduced the fatigue strength at the fractured femoral necks. While electrocautery and mechanical dissection is often required during revision THA, these failures highlight the need for caution during this step of the procedure in cases where the femoral stem is retained.

An unconstrained, articulating pyrocarbon cervical total disc replacement (TDR; Rescue, Biomet, US) has been developed. Pyrocarbon is a chemically inert form of carbon with an elastic modulus similar to bone. The long-term durability and wear resistance of pyrocarbon has been demonstrated in other orthopaedic devices. The purpose of this study was two-fold: to compare the wear of identical disc reaplcements fabricated from cobalt chrome (CoCr) and ultrahigh-molecular-weight-polyethylene (UHMWPE) to pyrocarbon and to compare the motion at index and motion segments before and after Rescue TDR.

Ten pyrocarbon and three CoCr-UHMWPE TDRs were subjected to 10 million cycles in 20 degrees of flexion–extension with 155N axial load in serum solution at 4.0Hz. One additional CoCr-UHMWPE couple was immersed in serum and loaded to 155 N. TDRs and serum solution were examined at 0, 2.5, 5, 7.5 and 10 million cycles to characterize wear. The surfaces were measured with a coordinate measuring machine prior to and after 10 million cycles. Serum solutions and time controlled serum-only controls were characterized for the quantity of wear debris using particle analysis. Nine cadaver cervical spines were placed through dynamic 2Nm cycles of flexion, extension, and lateral bending. Electromagnetic sensors recorded the motion of each vertebral body in response to applied loads. Total range of motion at the index and adjacent levels were determined for the intact spine and after TDR.

There was no significant difference in the pyrocarbon surface geometry after 10 million cycles or in the number of particles generated during testing compared to baseline (p > 0.05).

However, CoCr-UHMWPE devices displayed classic patterns of total joint wear. CoCr-UHMWPE wear couples had an initial increase in serum particles, followed by lower particle producing rates that gradually increased. The difference in mean UHMWPE wear particles at each interval was significantly greater than with the pyrocarbon TDR (all p< 0.05).

The mean total and dynamic ranges of flexion-extension and lateral bending after implantation of the Rescue TDR at the index level were not statistically significantly different from that of the intact spine (ANOVA: p > 0.05). Similarly, at the superior and inferior adjacent levels, the mean total and dynamic range of flexion-extension and lateral bending after implantation of the Rescue device were not statistically significantly different from the intact spine (ANOVA: p > 0.05).