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Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 201 - 201
1 Jul 2014
Rowell S Reyes C Malchau H Muratoglu O
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Summary

Four highly cross-linked UHWMPEs except vitamin E-stabilised explants

Introduction

The development of both first and second generation highly cross-linked material focused on stabilizing radiation-induced free radicals as the sole precursor to oxidative degradation; however, secondary in vivo oxidation mechanisms have been identified in both conventional and highly cross-linked UHMWPE, induced by absorbed lipids and cyclic mechanical load. Retrieval studies are reporting in vivo oxidation highly cross-linked retrievals with up to ten year in vivo durations. Preclinical aging tests did not predict these in vivo material changes. With only a decade of these materials in clinical use, retrieval studies are limited to mid-term follow-up. In vitro studies face a challenge in effectively replicating the precise in vivo conditions that lead to this loss of oxidation resistance. In this study, we bypass replicating these in vivo variables by examining surgically-retrieved components, thereby testing material that has been affectively “pre-conditioned” by their in vivo service. After a preliminary post-operative analysis, we subjected retrievals to accelerated aging tests in order to predict the extent to which their oxidative stability had been uniquely compromised in vivo.


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 255 - 255
1 Jul 2014
Bichara D Malchau E Sillesen N Cakmak S Muratoglu O
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Summary Statement

Vitamin E-UHMWPE particles have a reduced osteolysis potential in vivo when compared to virgin, highly cross-linked UHMWPE in a murine calvarial bone model.

Introduction

Ultra high-molecular weight polyethylene (UHMWPE) particle-induced osteolysis is one of the major causes of arthroplasty revisions. The lack of particle clearance from the joint inevitably leads to the upregulation of the inflammatory cascade, resulting in bone resorption and implant loosening. Recent in vitro findings (Bladed CL et al. ORS 2011 and J Biomed Mater Res B Appl Biomater, 2012) have suggested that UHMWPE wear particles containing vitamin-E (VE) may have reduced functional biologic activity and decreased potential to cause osteolysis. This is of significant importance since VE-stabilised cross-linked UHMWPEs were recently introduced for clinical use, and there is no in vivo data determining the effects of wear debris from this new generation of implants. In this study we hypothesised that particles from VE-stabilised, radiation cross-linked UHMWPE (VE-UHMWPE) would cause reduced levels of osteolysis in a murine calvarial bone model when compared to virgin gamma irradiated cross-linked UHMWPE.


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 200 - 200
1 Jul 2014
Oral E Neils A Doshi B Muratoglu O
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Summary

Low energy irradiation of vitamin E blended UHMWPE is feasible to fabricate total joint implants with high wear resistance and impact strength.

Introduction

Irradiated ultra-high molecular weight polyethylene (UHMWPE), used in the fabrication of joint implants, has increased wear resistance. But, increased crosslinking decreases the mechanical strength of the polymer, thus limiting the crosslinking to the surface is desirable. Here, we used electron beam irradiation with low energy electrons to limit the penetration of the radiation exposure and achieve surface cross-linking.


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 202 - 202
1 Jul 2014
Rowell S Estok D Kreuzer S Malchau H Muratoglu O
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Summary

Sequentially irradiated and annealed UHMWPE hip and knee retrievals showed subsurface in vivo oxidation in both the articular surface and unloaded surfaces, while three of four never-implanted shelf stored liners had oxidation in the bulk.

Introduction

Highly cross-linked polyethylene was developed to improve the wear resistance of UHMWPE bearing surfaces in total hip arthroplasty. First generation irradiated and annealed polyethylene showed high oxidation in vivo, largely attributed to only the partial-quenching of free radicals, along with additional radicals generated during terminal gamma sterilization. A second generation, three-step sequential irradiation and annealing method was advanced with the promise of better oxidative stability and improved mechanical properties. We hypothesised that without the complete elimination of free radicals combined with gas plasma sterilization requiring oxygen-permeable packaging, that this second generation material would be prone to shelf-oxidation in addition to in vivo oxidation.


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 203 - 203
1 Jul 2014
Rowell S Muratoglu O
Full Access

Summary

Fifteen irradiated, vitamin E-diffused UHMWPE retrievals with up to three years in vivo service showed no appreciable oxidation, nor change in material properties from a never-implanted liner, and showed a 94% decrease in free radical content.

Introduction

Radiation cross-linking, used to improve wear resistance of ultra-high molecular weight polyethylene (UHMWPE) bearings used in total joint arthroplasty, generates residual free radicals which are the precursors to oxidative embrittlement. First generation materials adopted thermal treatments to eliminate or reduce free radical content, but came with compromises in reduced mechanical properties or insufficient stabilization. A second generation alternative method infuses an antioxidant, vitamin E, into irradiated UHMWPE to stabilise free radicals while maintaining fatigue strength. In vitro studies predict excellent oxidation and wear resistance in vitamin E-stabilised bearings, but the long-term in vivo oxidation behavior, influenced by lipid absorption and cyclic loading, remains largely unknown. Our aim was to investigate in vivo changes in UHMWPE surgically-retrieved explants that were radiation cross-linked and stabilised by vitamin E.