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Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_IV | Pages 411 - 411
1 Nov 2011
Baldwin M Clary C Maletsky L Rullkoetter P
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Design phase evaluation of potential implant designs requires verified computational and experimental models. Computational models are important where parametric evaluation of geometric features experimentally is both cost and time-prohibitive due to the need to manufacture complex parts, and provide information not easily measured experimentally, such as internal stresses/strains in the implant or bone.

However, before implementation into the design process, a thorough verification/validation is required. In this study, a finite element model of the Kansas knee simulator (KKS) was developed and a systematic verification of predicted joint kinematics was performed by comparison with experimental measurements, including evaluating the patellofemoral joint first in isolation, followed by whole joint kinematic comparisons.

Four unmatched, healthy cadaver knees (average age 63 yrs) were mounted in the KKS to reproduce a simulated gait and deep knee bend activity in their natural and implanted states. Finite element models of the KKS assembly and the four cadaver specimens in their natural and implanted states were created. Isolated patellofem-oral kinematics were initially verified during simulated deep knee bend. Average RMS differences between predicted and experimental natural patellar kinematics were less than 3.1° and 1.7 mm for rotations and translations, respectively, while differences in implanted kinematics were less than 2.1° and 1.6 mm between 10 and 110° femoral flexion. Similar agreement was found with the subsequent whole joint simulations.

Deep knee bend tibiofemoral internal-external (IE) and varus-valgus (VV) rotations had average RMS differences from experimental measurements of 1.5 ± 0.4° and 0.9 ± 0.5°, respectively. Anterior-posterior (AP), inferior-superior (IS) and medial-lateral translations matched within 1.8 ±0.8 mm, 1.2 ±0.7 mm, and 0.6 ±0.1 mm, respectively.

The experimental and verified computational tools can be used in harmony for pre-clinical assessment of implant designs; the computational model allows rapid screening of implant geometry or alignment issues and provides additional insight into joint mechanics such as implant stresses or bone strains, while the experimental simulator can subsequently be utilized to assess in cadavera only the most promising designs or features identified.


Orthopaedic Proceedings
Vol. 93-B, Issue SUPP_IV | Pages 413 - 414
1 Nov 2011
Dennis D Kim R Johnson D Springer B Fehring T Rullkoetter P Laz P Baldwin M
Full Access

Introduction: Patellar crepitus (PC) has been reported in 13% of cruciatesubstituting total knee arthroplasty (TKA) patients resulting from synovial tissue impingement within the femoral component intercondylar box (IB). Patient factors, component design, and technical errors have been implicated in PC. We compared primary TKA patients with PC requiring surgery against matched controls to identify significant variables.

Methods: The databases of 2 institutions were reviewed to identify patients requiring surgery for PC. A control group matched for age, sex, and BMI was identified.

Patient charts and radiographs were reviewed. Statistical analysis was performed.

Significant variables associated with patient anatomy, implant size and alignment were subsequently investigated in a computational model to evaluate tendofemoral contact.

Results: Between 2002 and 2008, over 4000 primary TKAs were performed using the Press Fit Condylar Sigma (DePuy, Warsaw, Indiana) TKA. Of these, 59 knees developed PC requiring surgery. The mean time to presentation was 10.9 months. The incidence of PC correlated with greater number of previous surgeries (1.18 vs. 0.44, p= 0.002), decreased patellar button size (35.7 vs. 37.1mm, p=0.003), shorter patellar tendon length (54.5 vs. 57.9mm, p=0.01), and increase in posterior femoral condylar offset (1.27mm vs. 0.17mm, p=0.022). Using a patellar component of 32 or 35mm significantly increased the risk of PC compared to the use of a 38 or 41mm component (p< 0.01, RR=1.61, OR 2.63). Modeling results demonstrated decreased patellar tendon length created increased tendofemoral contact near the IB, while larger buttons increased separation between the tendon and the box edge.

Conclusion: Shortened patellar tendon length and use of smaller patellar components may expose the quadriceps tendon to increased irritation as it traverses across the femoral component IB. Increasing posterior femoral offset may increase quadriceps tendon tension, further risking synovial tissue impingement within the IB.