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Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_3 | Pages 79 - 79
1 Jan 2016
Nakao M Fukushima K Sakai R Takahira N Uchiyama K Yamamoto T Moriya M Mabuchi K
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Introduction. On the basis of a proposal by Noble, the marrow cavity form can be classified into three categories: stovepipe, normal, and champagne-fluted. In the present study, three typical finite element femoral models were created using CT data based on Noble's three categories. The purpose was to identify the relationship of stress distribution of the surrounding areas between femoral bone marrow cavity form and hip stem. The results shed light on whether the distribution of the high-stress area reflects the stem design concept. In order to improve the results of THA, researchers need to consider the instability of a stem design based on the pressure zone and give feedback on future stem selection. Methods. To develop finite element models, two parts (cortical bone and stem) were constructed using four-node tetrahedral elements. The model consisted of about 40,000 elements. The material characteristics were defined by the combination of mass density, elastic coefficient, and Poisson's ratio. Concerning the analysis system, HP Z800 Workstation(HP, Japan) was used as hardware and LS-DYNA Ver. 971 (Livermore Software Technology Corporation, USA) as software. The distal end of the femur was constrained in all directions. On the basis of ISO 7206 Part 4,8 that specifies a method of endurance testing for joint prostheses, the stem was tilted 10°, and a 500 N resultant force in the area around the hip joint was applied to the head at an angle of 25° with the long axis. Automatic contact with a consideration of slip was used. Von Mises stress during a 1.0 s period after loading was analyzed, and stress distribution in the stem and its maximum value were calculated. Result. The maximum stress at marrow cavity form of normal was shown to be 72 MPa. The stress of champagne-fluted was evenly distributed from proximal to distal, and the maximum stress was 67 MPa. For stovepipe, the maximum proximal stress was shown to be 120 MPa; moreover, stress concentration was observed. Discussion. The design concept for a Zweymüller-type stem can distribute load across a wide range of cortical bone from the middle position to the distal femur. It is determined using this concept that a wide range of stress was absorbed at the middle position and distal femur in the champagne-fluted and normal cases. On the other hand, the contact pressure zone of stovepipe could not meet the expected level at the distal femur. The method of this research involves controlling the stress conditions within the stem design. At this point, it is considered possible for the stability of various stem designs to be predicted and the stability to be assessed positively. On the basis of Noble's categories, three types of finite element model were made, and stress distribution measurement and finite element analyses were performed. The results indicate that Zweymüller stem has clinical validity for securing force in the champagne-fluted and stovepipe types from the stress distribution


Bone & Joint Open
Vol. 4, Issue 8 | Pages 612 - 620
21 Aug 2023
Martin J Johnson NA Shepherd J Dias J

Aims. There is ambiguity surrounding the degree of scaphoid union required to safely allow mobilization following scaphoid waist fracture. Premature mobilization could lead to refracture, but late mobilization may cause stiffness and delay return to normal function. This study aims to explore the risk of refracture at different stages of scaphoid waist fracture union in three common fracture patterns, using a novel finite element method. Methods. The most common anatomical variant of the scaphoid was modelled from a CT scan of a healthy hand and wrist using 3D Slicer freeware. This model was uploaded into COMSOL Multiphysics software to enable the application of physiological enhancements. Three common waist fracture patterns were produced following the Russe classification. Each fracture had differing stages of healing, ranging from 10% to 90% partial union, with increments of 10% union assessed. A physiological force of 100 N acting on the distal pole was applied, with the risk of refracture assessed using the Von Mises stress. Results. Overall, 90% to 30% fracture unions demonstrated a small, gradual increase in the Von Mises stress of all fracture patterns (16.0 MPa to 240.5 MPa). All fracture patterns showed a greater increase in Von Mises stress from 30% to 10% partial union (680.8 MPa to 6,288.6 MPa). Conclusion. Previous studies have suggested 25%, 50%, and 75% partial union as sufficient for resuming hand and wrist mobilization. This study shows that 30% union is sufficient to return to normal hand and wrist function in all three fracture patterns. Both 50% and 75% union are unnecessary and increase the risk of post-fracture stiffness. This study has also demonstrated the feasibility of finite element analysis (FEA) in scaphoid waist fracture research. FEA is a sustainable method which does not require the use of finite scaphoid cadavers, hence increasing accessibility into future scaphoid waist fracture-related research. Cite this article: Bone Jt Open 2023;4(8):612–620


Bone & Joint Research
Vol. 11, Issue 5 | Pages 252 - 259
1 May 2022
Cho BW Kang K Kwon HM Lee W Yang IH Nam JH Koh Y Park KK

Aims. This study aimed to identify the effect of anatomical tibial component (ATC) design on load distribution in the periprosthetic tibial bone of Koreans using finite element analysis (FEA). Methods. 3D finite element models of 30 tibiae in Korean women were created. A symmetric tibial component (STC, NexGen LPS-Flex) and an ATC (Persona) were used in surgical simulation. We compared the FEA measurements (von Mises stress and principal strains) around the stem tip and in the medial half of the proximal tibial bone, as well as the distance from the distal stem tip to the shortest anteromedial cortical bone. Correlations between this distance and FEA measurements were then analyzed. Results. The distance from the distal stem tip to the shortest cortical bone showed no statistically significant difference between implants. However, the peak von Mises stress around the distal stem tip was higher with STC than with ATC. In the medial half of the proximal tibial bone: 1) the mean von Mises stress, maximum principal strain, and minimum principal strain were higher with ATC; 2) ATC showed a positive correlation between the distance and mean von Mises stress; 3) ATC showed a negative correlation between the distance and mean minimum principal strain; and 4) STC showed no correlation between the distance and mean measurements. Conclusion. Implant design affects the load distribution on the periprosthetic tibial bone, and ATC can be more advantageous in preventing stress-shielding than STC. However, under certain circumstances with short distances, the advantage of ATC may be offset. Cite this article: Bone Joint Res 2022;11(5):252–259


Bone & Joint Research
Vol. 9, Issue 11 | Pages 768 - 777
2 Nov 2020
Huang C Lu Y Hsu L Liau J Chang T Huang C

Aims. The material and design of knee components can have a considerable effect on the contact characteristics of the tibial post. This study aimed to analyze the stress distribution on the tibial post when using different grades of polyethylene for the tibial inserts. In addition, the contact properties of fixed-bearing and mobile-bearing inserts were evaluated. Methods. Three different grades of polyethylene were compared in this study; conventional ultra high molecular weight polyethylene (UHMWPE), highly cross-linked polyethylene (HXLPE), and vitamin E-stabilized polyethylene (VEPE). In addition, tibial baseplates with a fixed-bearing and a mobile-bearing insert were evaluated to understand differences in the contact properties. The inserts were implanted in neutral alignment and with a 10° internal malrotation. The contact stress, von Mises stress, and equivalent plastic strain (PEEQ) on the tibial posts were extracted for comparison. Results. The stress and strain on the tibial post for the three polyethylenes greatly increased when the insert was placed in malrotation, showing a 38% to 56% increase in von Mises stress and a 335% to 434% increase in PEEQ. The VEPE insert had the lowest PEEQ among the three materials. The mobile-bearing design exhibited a lower increase in stress and strain around the tibial posts than the fixed-bearing design. Conclusion. Using VEPE for the tibial component potentially eliminates the risk of material permanent deformation. The mobile-bearing insert can help to avoid a dramatic increase in plastic strain around the tibial post in cases of malrotation. The mobility allows the pressure to be distributed on the tibial post and demonstrated lower stresses with all three polyethylenes simulated. Cite this article: Bone Joint Res 2020;9(11):768–777


Bone & Joint Research
Vol. 9, Issue 4 | Pages 162 - 172
1 Apr 2020
Xie S Conlisk N Hamilton D Scott C Burnett R Pankaj P

Aims

Metaphyseal tritanium cones can be used to manage the tibial bone loss commonly encountered at revision total knee arthroplasty (rTKA). Tibial stems provide additional fixation and are generally used in combination with cones. The aim of this study was to examine the role of the stems in the overall stability of tibial implants when metaphyseal cones are used for rTKA.

Methods

This computational study investigates whether stems are required to augment metaphyseal cones at rTKA. Three cemented stem scenarios (no stem, 50 mm stem, and 100 mm stem) were investigated with 10 mm-deep uncontained posterior and medial tibial defects using four loading scenarios designed to mimic activities of daily living.


The Bone & Joint Journal
Vol. 100-B, Issue 11 | Pages 1455 - 1462
1 Nov 2018
Munro JT Millar JS Fernandez JW Walker CG Howie DW Shim VB

Aims. Osteolysis, secondary to local and systemic physiological effects, is a major challenge in total hip arthroplasty (THA). While osteolytic defects are commonly observed in long-term follow-up, how such lesions alter the distribution of stress is unclear. The aim of this study was to quantitatively describe the biomechanical implication of such lesions by performing subject-specific finite-element (FE) analysis on patients with osteolysis after THA. Patients and Methods. A total of 22 hemipelvis FE models were constructed in order to assess the transfer of load in 11 patients with osteolysis around the acetabular component of a THA during slow walking and a fall onto the side. There were nine men and two women. Their mean age was 69 years (55 to 81) at final follow-up. Changes in peak stress values and loads to fracture in the presence of the osteolytic defects were measured. Results. The von Mises stresses were increased in models of those with and those without defects for both loading scenarios. Although some regions showed increases in stress values of up to 100%, there was only a moderate 11.2% increase in von Mises stress in the series as a whole. The site of fracture changed in some models with lowering of the load to fracture by 500 N. The most common site of fracture was the pubic ramus. This was more frequent in models with larger defects. Conclusion. We conclude that cancellous defects cause increases in stress within cortical structures. However, these are likely to lead to a modest decrease in the load to fracture if the defect is large (> 20cm. 3. ) or if the patient is small with thin cortical structures and low bone mineral density. Cite this article: Bone Joint J 2018;100-B:1455–62


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_5 | Pages 143 - 143
1 Apr 2019
Hillstrom R Morgan OJ Rozbruch SR Fragomen AT Ranawat A Hillstrom H
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Introduction. Osteoarthritis (OA), a painful, debilitating joint disease, often caused by excessive joint stress, is a leading cause of disability (World Health Organisation, 2003) and increases with age and obesity. A 5° varus malalignment increases loading in the medial knee compartment from 70% to 90% (Tetsworth and Paley, 1994). Internal unloading implants, placed subcutaneously upon the medial aspect of the knee joint, are designed to offload the medial compartment of the knee without violating natural joint tissues. The aim of this study is to investigate the effect of an unloading implant, such as the Atlas™ knee system, on stress within the tibiofemoral joint with different grades of cartilage defects. Methods. To simulate surgical treatment of medial knee OA, a three-dimensional computer-aided design of an Atlas™ knee system was virtually fixed to the medial aspect of a validated finite element knee model (Mootanah, 2014), using CATIA v5 software (Dassault Systèmes, Velizy Villacoublay, France). The construct was meshed and assigned material properties and boundary conditions, using Abaqus finite element software (Dassault Systèmes, Velizy Villacoublay, France). A cartilage defect was simulated by removing elements corresponding to 4.7 mm. 2. The international cartilage repair society (ICRS) Grade II and III damage were simulated by normalized defect depth of 33% and 67%, respectively. The femur was mechanically grounded and the tibia was subjected to loading conditions corresponding to the stance phase of walking of a healthy 50-year-old 68-Kg male with anthropometrics that matched those of the cadaver. Finite element analyses were run for peak shear and von Mises stress in the medial and lateral tibiofemoral compartments. Results. Von Mises stress distribution in the tibial cartilage, with ICRS Grade II and III defects, without the unloading implant, at the end of weight acceptance (15% of the gait cycle) were analysed. The internal unloading implant reduces peak von Mises stress by 40% and 43% for Grade II and Grade III cartilage defects, respectively. The corresponding reductions in shear stress are 36% and 40%. Consistent reduction in peak von Mises stress values in the medial cartilage-cartilage and cartilage-meniscus contact areas were predicted throughout the stance phase of the gait cycle for ICRS Grade II defect. Similar results were obtained for Grade III defect and for peak shear stress values. There were no overall increases in peak von Mises stress values in the lateral tibial cartilage. Discussion and Conclusions. The internal unloading implant is capable of reducing von Mises and shear stress values in the medial tibial cartilage with ICRS Grade II and III defects at the cartilage-cartilage and cartilage-meniscus interfaces throughout the stance phase of the gait cycle. This did not result in increased stress values in the lateral tibial cartilage. Our model did not account for the viscoelastic effects of the cartilage and meniscus. Results of this study are based on only one knee specimen. The internal unloading implant may protect the cartilage in individuals with medial knee osteoarthritis, thereby delaying the need for knee replacements


Bone & Joint Research
Vol. 8, Issue 2 | Pages 55 - 64
1 Feb 2019
Danese I Pankaj P Scott CEH

Objectives. Elevated proximal tibial bone strain may cause unexplained pain, an important cause of unicompartmental knee arthroplasty (UKA) revision. This study investigates the effect of tibial component alignment in metal-backed (MB) and all-polyethylene (AP) fixed-bearing medial UKAs on bone strain, using an experimentally validated finite element model (FEM). Methods. A previously experimentally validated FEM of a composite tibia implanted with a cemented fixed-bearing UKA (MB and AP) was used. Standard alignment (medial proximal tibial angle 90°, 6° posterior slope), coronal malalignment (3°, 5°, 10° varus; 3°, 5° valgus), and sagittal malalignment (0°, 3°, 6°, 9°, 12°) were analyzed. The primary outcome measure was the volume of compressively overstrained cancellous bone (VOCB) < -3000 µε. The secondary outcome measure was maximum von Mises stress in cortical bone (MSCB) over a medial region of interest. Results. Varus malalignment decreased VOCB but increased MSCB in both implants, more so in the AP implant. Varus malalignment of 10° reduced the VOCB by 10% and 3% in AP and MB implants but increased the MSCB by 14% and 13%, respectively. Valgus malalignment of 5° increased the VOCB by 8% and 4% in AP and MB implants, with reductions in MSCB of 7% and 10%, respectively. Sagittal malalignment displayed negligible effects. Well-aligned AP implants displayed greater VOCB than malaligned MB implants. Conclusion. All-polyethylene implants are more sensitive to coronal plane malalignments than MB implants are; varus malalignment reduced cancellous bone strain but increased anteromedial cortical bone stress. Sagittal plane malalignment has a negligible effect on bone strain. Cite this article: I. Danese, P. Pankaj, C. E. H. Scott. The effect of malalignment on proximal tibial strain in fixed-bearing unicompartmental knee arthroplasty: A comparison between metal-backed and all-polyethylene components using a validated finite element model. Bone Joint Res 2019;8:55–64. DOI: 10.1302/2046-3758.82.BJR-2018-0186.R2


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_2 | Pages 9 - 9
1 Jan 2017
Pegg E Gill H MacLeod A
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Femoral head collapse is a possible complication after surgical treatment of femoral neck fractures. The purpose of this study was to examine whether implantation of a Sliding Hip Screw (SHS) or an X-Bolt could increase the risk of femoral head collapse. Similar to traditional hip screws, the X-Bolt is implanted through the femoral neck; however, it uses an expanding cross-shape to improve rotational stability. The risk of collapse was investigated alongside patient factors, such as osteonecrosis. This numerical study assessed the risk of femoral head collapse using linear eigenvalue buckling (an established method [1]), and also from the maximum von Mises stress within the cortical bone. The femoral head was loaded using the pressures reported by Yoshida et al. for a patient sitting down (reported to put the femoral head at greatest risk of collapse [2]), with a peak pressure of 9.4 MPa and an average pressure of 1.59 MPa. The femur was fixed in all degrees of freedom at a plane through the femoral neck. The X-Bolt and SHS were implanted in accordance with the operative techniques. The femoral head and implants were meshed with quadratic tetrahedral elements, and cortical bone was meshed with triangular thin shell elements. A converged mesh seeding density of 1.2 mm was used. All models were create and solved using ABAQUS finite element software (version 6.12, Simulia, Dassault Systèmes, France). The influence of implant type and presence was examined alongside a variety of patient factors:. Osteonecrosis, modelled as a cone of bone of varying angle, and varying modulus values. Cortical thinning. Reduced cortical modulus. Femoral head size. Twenty-two finite element models were run for each implant condition (intact; implanted with the X-Bolt; implanted with a SHS), resulting in a total of 66 models. The finite element models were validated using experimental tests performed on five 4. th. generation composite Sawbones femurs (Malmö, Sweden), and verified against previously published results [1]. No significant difference was found between the X-Bolt and the SHS, for either critical buckling pressure (p=0.964), or the maximum von Mises stress (p=0.274), indicating no difference in the risk of femoral head collapse. The maximum von Mises stress (and therefore the risk of collapse) within the cortical bone was significantly higher for the intact femoral head compared to both implants (X-Bolt: p=0.048, SHS: p=0.002). Of the factors examined, necrosis of the femoral head caused the greatest increase in risk. The study by Volokh et al. [1] concluded that deterioration of the cancellous bone underneath the cortical shell can greatly increase the risk of femoral head collapse, and the results of the present study support this finding. Interestingly the presence of either an X-Bolt or SHS implant appeared to reduce the risk of femoral head collapse


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 29 - 29
1 Mar 2017
Mori S Inoue S Asada S Tsukamoto I Akagi M
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Background. Several studies have reported that tibial component in varus alignment can worsen the survivorship of medial unicompartmental knee arthroplasty (UKA). On the other hand, Varus/valgus inclination of the tibial component can affect the location of the contact point between femoral and tibial component especially in round on flat bearing surface design. Along with the tibial component inclination, changes in the contact point may also alter the tibial condylar bone stress, which would affect the longevity or complications after UKA. Method. We constructed a validated three-dimensional finite element model of the tibia with a medial component and assessed stress concentrations by changing the tibial component coronal inclinations (squale inclination, 3° and 6° varus, 3° and 6° valgus inclination). We evaluated the Von Mises stress on the medial tibial metaphyseal cortex and the proximal resected surface when a load of 900N was applied on the tibial component surface by two conditions in each inclination models; one is that the loading site is fixed at the mediolateral center of the tibial component (fixed model), and the other is that the loading site is variable depending on the tibial component inclination (variable model) (Fig.1). Result. In variable models, the loading site moved medially 22.8% of the tibial component width as the tibial component inclination changed from 6°varus to 6°valgus. The Von Mises stress concentrations were observed on the medial tibial metaphyseal cortices and on the anterior and posterior corner of the resected surface in all models (Fig.2). Stress concentration was also observed along the medial cortical rim of the resected surface in valgus tibial component inclination of the fixed model and varus inclination of the variable model (Fig.2). The stress on the medial tibial metaphyseal cortices did not markedly change in any inclination of fixed models, but increased in variable models as the tibial component inclination changed from varus to valgus (Fig.3A). The stress on the medial cortical rim of the resected surface increased with varus inclination in the fixed model and decreased with varus inclination in the variable model (Fig.3B). Changes in the Von Mises stress on the anterior and posterior corner of the resected surfaces did not differ between the fixed and variable model. Discussion. Varus inclination of the tibial component has been considered to increase the bone stress in previous studies. However, in the current study, bone stress on the medial metaphyseal cortex and the medial cortical rim of the resected surface conversely decreased in varus inclination when the change of the femorotibial contact point was taken into consideration. Recent opinion has advocated that restoring the constitutive patient's anatomy by compensating cartilage wear is critical in producing the excellent clinical outcome after UKA. Therefore, three to five degrees of anatomical varus inclination of the tibial component would reduce the tibial condylar bone stress and protective against complications such as unknown postoperative pain or tibial component migration. For figures/tables, please contact authors directly.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_9 | Pages 88 - 88
1 May 2016
Parekh J Chan N Ismaily S Noble P
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Introduction. Relative motion at the modular head-neck junction of hip prostheses can lead to severe surface damage through mechanically-assisted corrosion. One factor affecting the mechanical performance of modular junctions is the frictional resistance of the mating surfaces to relative motion. Low friction increasing forces normal to the head-neck interface, leading to a lower threshold for slipping during weight-bearing. Conversely, a high friction coefficient is expected to limit interface stresses but may also allow uncoupling of the interface in service. This study was performed to examine this trade-off using finite element models of the modular head-neck junction. Methods. A finite element model (FEM) of the trunnion/ head assembly of a total hip prosthesis was initially created and experimentally validated. CAD models of a stem trunnion (taper size: 12/14mm) and a prosthetic femoral head (diameter: 28mm) were discretized into elements for finite element analysis (FEA). The trunnion (Ti6Al4V) was modelled with a hexahedral mesh (33,648 elements) and the femoral head (CoCrMo) with a tetrahedral mesh (51,182 elements). A friction-based sliding contact interface was defined between the mating surfaces. The model was loaded in 2 stages: (i) an assembly load of 4000N applied along the trunnion axis, and (ii) 500N applied along the trunnion axis in combination with a torque of 10Nm. A linear static solution was set up using Siemens NX-Nastran solver. Multiple simulations were executed by modulating the frictional coefficient at the taper-bore interface from 0.05 to 0.15 in increments of 0.01, the coefficient of 0.1 serving as the control case (Swaminathan and Gilbert, 2012). Results. The vertical and tangential displacements of the nodes on the taper of the trunnion relative to the femoral head demonstrated a strong inverse dependence upon the coefficient of friction at the interface (Fig. 1). A similar trend was observed with respect to the peak interface pressure (Fig. 2). The peak von Mises stress, however, increases with increasing coefficient of friction (Fig. 2). A Fisher's R to Z correlation test was performed on each output variable to determine its correlation with coefficient of friction. The coefficient of friction correlated significantly (p<0.0001) with both tangential displacement (r = −0.990) and vertical displacement (r = −0.974). Peak von Mises stress (r = 0.995) and peak contact pressure (r = −0.984) were also found to be significantly (p<0.0001) correlated to the coefficient of friction. Discussion. A higher coefficient of friction at the taper-bore interface led to lower contact pressure and sliding at the modular junction. However, higher coefficients of friction also led to increased von Mises stresses within the bore and the trunnion increasing the risk of yielding and fatigue failure. The current results strongly indicate that factors affecting the frictional coefficient at the interface likely influence the occurrence of and severity of mechanically-assisted corrosion in THA. Significance. The results from this study will help us set tolerances for the interlocking mechanism, identifying the minimum frictional coefficient required to obtain stable implant mechanics


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_2 | Pages 74 - 74
1 Jan 2016
Geraldes D Hansen U Jeffers J Amis A
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Common post-operative problems in shoulder arthroplasty such as glenoid loosening and joint instability can be reduced by improvements in glenoid design shape, material choice and fixation method [1]. Innovation in shoulder replacement is usually carried out by introducing incremental changes to functioning implants [2], possibly overlooking other successful design combinations. We propose an automated framework for parametric analysis of implant design in order to efficiently assess different possible glenoid configurations. Parametric variations of reference geometries of a glenoid implant were automatically generated in SolidWorks. The different implants were aligned and implanted with repeatability using Rhino. The glenoid-bone models were meshed in Abaqus, and boundary conditions and loading applied via a custom-made Python script. Finally, another MATLAB script integrated and automated the different steps, extracted and analysed the results. This study compared the influence of reference shape (keel vs. 2-pegged) and material on the von Mises stresses and tensile and compressive strains of glenoid components with bearing surface thickness and fixation feature width of 3, 4, 5 or 6 mm. A total of 96 different glenoid geometries were implanted into a bone cube (E = 300 MPa, ν = 0.3). Fixed boundary conditions were applied at the distal surface of the cube and a contact force of 1000 N was distributed between the central nodes on the bearing surface. The implants were assigned UHMWPE (E = 1 GPa, ν = 0.46), Vitamin E PE (E = 800 MPa, ν = 0.46), CFR-PEEK (E = 18 GPa, ν = 0.41) or PCU (E = 2 GPa, ν = 0.38) material properties and the bone-implant surface was tied (Figure 1). The von Mises stresses, compressive and tensile strains for the different models were extracted. The influence of design parameters in the mechanical environment of the implant could be assessed. In this particular example, the 95. th. percentile values of the tensile and compressive strains induced by modifications in reference shape could be evaluated for all the different geometries simultaneously in form of radar plots. 2-pegged geometries (green) consistently produced lower tensile and compressive strains than the keeled (blue) configurations (Figure 2). Vitamin E PE and PCU glenoids also produced lower maximum von Mises stresses values than CFR-PEEK and UHMWPE designs (Figure 3). The developed method allows for simple, direct, rapid and repeatable comparison of different design features, material choices or fixation methods by analysing how they influence the mechanical environment of the bone surrounding the implant. Such tool can provide invaluable insight in implant design optimisation by screening through multiple potential design modifications at an early design evaluation stage and highlighting the best performing combinations. Future work will introduce physiological bone geometries and loading, a wider variety of reference geometries and fixation features, and look at bone/interface strength and osteointegration predictions


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_10 | Pages 73 - 73
1 May 2016
Tanaka K Sakai R Mabuchi K
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Introduction. Post cam is useful to realize the intrinsic stability of a posterior-stabilized (PS) knee prosthesis replaced for a case with the severe degeneration. Some retrieval studies reveal the ultrahigh molecular weight polyethylene (UHMWPE) deformation or severe failure of the tibial post of PS knee. Strength of the tibial post of available design is obviously insufficient to prevent the severe deformation. The large size post might, however, shorten the range of knee motion. Therefore, minimally required size of the post should be clarified for polyethylene inserts. In the present study, we performed finite element (FE) analysis assumed the mechanical conditions of a tibial post in a PS knee and aimed to design criterion of a post of polyethylene insert of a knee prosthesis. Method. The shape of three commercially available knee prostheses, product A, B, and C was referred as PS knee prosthesis. The contour of the metallic femoral component and the UHMWPE insert were digitized by a computed tomography apparatus. Three dimensional finite elements were generated by modeling software (Simpleware, Ltd. UK) as four-node tetrahedral elements. In FE analysis, we used LS-DYNA ver.971 (Livemore Software Technology Corp. USA) as the software and Endeaver Pro-4500 (EPSON Corp. Japan) as the hardware. These bottoms of the tibial insert were fully constrained. The value of 30MPa was defined as yield stress of UHMWPE. 500N posterior load was applied to each femoral component at 10 degree hyperextension. Then, 1000N anterior load at 120 degree flexion, after tibial insert was located 10 degree internal rotation (Fig. 1). These loads were assumed to realize the two types of tibial post impingement under several kinds of knee motions. The distributed values of von Mises stress and plastic strain on the tibial post were shown as the results of the analysis. Results. At the 10 degree hyperextension, these maximum values of von Mises stress were 24.5, 3.23, 27.09MPa on anterior aspect of tibial post of the product A, B, and C, respectively (Fig. 2). These plastic strains were 0.045, 0.001, 0.064. At the 120 degree flexion, these maximum values of von Mises stress were 33.67, 4.53, 27.03MPa on posterior aspect of the product A, B, and C, respectively (Fig. 3). These plastic strains were 0.28, 0.004, 0.061. The stress of product A was higher than yield stress of UHMWPE. The strain was obviously higher than that of product B and C. Discussion. Our results showed that plastic deformation may occur in the posterior aspect of a tibial post by impingement during common exercises like climbing up, or squatting. In the femoro-tibial articulation, the true-stress decreases with increase in load because the compressive deformation can widen the contact area on the UHMWPE. The true-stress in the tibial post, however, increases with increase in load because bending and tensile deformation reduces the section area. Therefore, the design criterion including the post size must be revised the safety coefficient which realizes that the generated stress in the tibial post is sufficiently lower than the yield stress of UHMWPE


Orthopaedic Proceedings
Vol. 91-B, Issue SUPP_III | Pages 414 - 414
1 Sep 2009
Simpson D Pandit H Gulati A Gray H Beard D Price A Murray D Gill H
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Statement of purpose: The aim of this study is to evaluate different designs of unicompartmental knee replacement (UKR) by comparing the peak von Mises and contact stresses in polyethylene (PE) bearings over a step-up activity. Summary of Methods: A validated finite element (FE) model was used in this study. Three UKR designs were modelled: a spherical femoral component with a spherical PE bearing (fully-congruent), a poly-radial femoral component with a concave PE bearing (semi-congruent), and a spherical femoral component with a flat bearing (non-congruent). Kinematic data from in-vivo fluoroscopy measurements during a step-up activity was used to determine the relative tibial-femoral position as a function of knee flexion angle for each model. Medial and lateral force distribution was adapted from loads measured in-vivo with an instrumented implant during a step-up activity. The affect that varying the bearing thickness has on the stresses in the bearing was investigated. In addition, varus-valgus mal-alignment was investigated by rotating the femoral component through 10 degrees. Summary of Results: Only the fully congruent bearing experienced peak von Mises and contact stresses below the PE lower fatigue limit (17MPa) for the step-up activity (fully congruent PE peak contact stress, 5MPa). The highest PE contact stresses were observed for the semi-congruent and non-congruent designs, which experienced approximately 3 times the PE lower fatigue limit. Peak PE von Mises stresses for the semi-congruent and non-congruent designs were similar, peaking at approximately 25MPa. Peak PE von Mises stresses were ameliorated with increased bearing thickness. Varus-valgus mal-alignment had little effect on the peak stresses in the three UKR designs. Statement of Conclusions: Fully congruent articulating surfaces significantly reduce the peak contact stresses and von Mises stresses in the bearing. The FE model demonstrates that fully congruent bearings as thin as 2.5mm can be used without increasing the contact stresses significantly. Fully congruent designs can use thinner bearings and enable greater bone preservation


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_11 | Pages 93 - 93
1 Dec 2020
Unal OK Dagtas MZ Demir C Najafov T Ugutmen E
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Abstract. Background. Proximal fibular osteotomy (PFO) was defined to provide a treatment option for knee pain caused by gonarthrosis(1). Minor surgical procedure, low complication rate and dramatic pain relief were the main reasons for popularization of this procedure(2, 3). However, changes at the knee and ankle joint after PFO were not clarified objectively in the literature. Questions/purposes. We asked: 1) Does PFO change the maximum and average pressures at the medial and lateral chondral surface of the tibia plateau? 2) Are chondral surface stresses redistributed at the knee and ankle joint after PFO? 3)Does PFO change the distribution of total load on the knee joint? 4) Can PFO lead to change in alignment of lower limb?. Methods. This study was conducted at Maltepe University Faculty of Medicine Hospital, Orthopedics and Traumatology Department and Yildiz Technical University Mechanical Engineering Department in Istanbul, Turkey, between September 2019 and February 2020. Finite element analysis (FEA) was used to evaluate effects of PFO(4). One 62 years old, female volunteer's X-ray, computer tomography and magnetic resonance imaging images were used for creating right lower limb model. Two different lower limb models were created. One of them was osteotomized model (OM) which was created according to definition of PFO and the other was non-osteotomized model (NOM). To obtain a stress distribution comparison between the two models, 350 N of axial force was applied to the femoral heads of the models. Results. After PFO, the maximum contact pressures at the medial and lateral tibial cartilages decreased 83.2% and 66.9%, respectively at the knee joint. The average contact pressure decreased 26.1% at the medial tibial cartilage and increased 42.4% at the lateral tibial cartilage. The Von Mises stresses decreased 57.1% at the femoral cartilage and decreased 79.1% at tibial cartilage. The stress on the tibial cartilage increased 44.6%, and stress on the talar cartilage increased 7.1% at the ankle joint. Under a 350 N axial force, distribution of the total load at the knee joint was changed and become more homogenous in OM compared to NOM. Change in lower extremity alignment after PFO could not be evaluated with FEA. Conclusion. FEA revealed that PFO causes some changes in knee and ankle joint kinematics. Main loading at the knee joint shifted from medial tibial cartilage to the lateral tibial cartilage after PFO. Additionally, the stresses on each cartilage were redistributed across a wider and more peripheral area. These changes could be the main reason for pain relief at the knee joint. FEA also demonstrated that the Von Mises stresses of the tibial and talar cartilages of the ankle joint increased after PFO. This stress increase may cause long-term arthritic changes in the ankle joint. Level IV; in silico study


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 127 - 127
1 Jul 2014
Boyd J Gill H Zavatsky A
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Summary Statement. Simulated increases in body weight led to increased displacement, von Mises stress, and contact pressure in finite element models of the extended and flexed knee. Contact shifted to locations of typical medial osteoarthritis lesions in the extended knee models. Introduction. Obesity is commonly associated with increased risk of osteoarthritis (OA). The effects of increases in body weight and other loads on the stresses and strains within a joint can be calculated using finite element (FE) models. The specific effects for different individuals can be calculated using subject-specific FE models which take individual geometry and forces into account. Model results can then be used to propose mechanisms by which damage within the joint may initiate. Patients & Methods. Twelve subject-specific FE models (Abaqus 6.11) of three normal healthy subjects were created by combining geometry (3T T1-weighted MRI scans processed using Mimics 13.0, Geomagic Studio 11, and SolidWorks 2010) and load cases (Vicon and AMTI motion analysis data processed within AnyBody Technology Version 3.0 and Matlab R2007a). Model geometry included the femur and tibia (rigid bodies), tibial cartilage and femoral cartilage (E = 12 MPa, ν = 0.45), and menisci (E. circumferential. = 120 MPa, ν. circumferential. = 0.2; E. axial/radial. = 20 MPa, ν. axial/radial. = 0.3). The tibia was held fixed while loads were applied to the centre of mass of the femur. Frictional contact (µ = 0.02) was modelled between soft tissues. Of the twelve models, six were of extended knees and six were of mid-range flexed (∼50°) knees. Each of these six models represented a paired set: a “normal” model and an “increased-load” model. In the flexed knee “increased-load” models, loads were doubled; in the extended knee “increased-load” models, loads were increased to a standard 2000 N compressive load across the joint (approximately three to four times larger than the original loads). Maximum displacements, von Mises stresses, and contact pressures on the articulating tibial cartilage and femoral cartilage surfaces were calculated; results of the “normal” and “increased-load” models were compared. Results. Increasing the applied loads increased the maximum displacements, von Mises stresses, and contact pressures. Contact shifted anteriorly in the extended knee models to typical locations of medial OA cartilage lesions. No contact shift occurred in the flexed knee models; contact remained in typical locations of lateral OA cartilage lesions, but the contact area extended in all directions, and displacements, stresses, and pressures increased. Discussion/Conclusion. Comparing the “normal” and “increased-load” results suggested two potential mechanical mechanisms involved in osteoarthritic cartilage lesion development. Contact shifted to areas of previously-unloaded cartilage in the extended knee “increased-load” models. Cartilage has regional material properties, with stiffer cartilage in areas of frequent contact and loading; shifting contact to areas of less-stiff cartilage could damage the cartilage and lead to degenerative diseases such as OA. Contact did not shift in the flexed knee “increased-load” models. Instead, the displacements, stresses, and pressures increased while the centres of contact remained relatively stationary. If these contact variables increase beyond a threshold magnitude, the cartilage could be damaged, potentially leading to OA


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 90 - 90
1 Feb 2020
Haeussler K Pandorf T
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Introduction. Lipped liners have the potential to decrease the rate of revision for instability after total hip replacement since they increase the jumping distance in the direction of the lip. However, the elevated lip also may reduce the Range of Motion and may lead to early impingement of the femoral stem on the liner. It is unclear whether the use of a lipped liner has an impact on the level of lever-out moments or the contact stresses. Therefore, the aim of the current study was to calculate these values for lipped liners and compare these results to a conventional liner geometry. Materials and Methods. 3D Finite Element studies were conducted comparing a ceramic lipped liner prototype and a ceramic conventional liner both made from BIOLOX. ®. delta. The bearing diameter was 36 mm. To apply loading, a test taper made of titanium alloy was bonded to a femoral head, also made from BIOLOX. ®. delta. Titanium was modeled with a bilinear isotropic hardening law. For the bearing contact a coefficient of friction of both 0.09 or 0.3 was assumed to model a well and poorly lubricated system. Frictionless contact was modeled between taper and liner. Pre-load was varied between 500 N and 1500 N and applied along the taper axis. While keeping pre-load constant, lever-out force was applied perpendicular to the taper axis until subluxation occurred. Liners were fixed at the taper region. Lever-out moment, equivalent plastic strain and von Mises stress of the taper, bearing contact area and contact area between taper and liner was evaluated. Results. With increasing pre-load, larger lever-out moment, equivalent plastic strain, contact area between taper and liner and bearing contact area was found for both liner designs. However, von Mises stresses were nearly constant but slightly exceeded yield strength of titanium. For all evaluated parameters almost no differences were found between the liner designs. Lever-out moments were comparable for both designs ranging from 4.5–10.5 Nm for the lipped liner and 4.4–10.2 Nm for the conventional liner. The increase of the coefficient of friction strongly affected lever-out moments, equivalent plastic strain and contact area between taper and liner. The other parameters were not affected by varying the coefficient of friction. Discussion. This study did not find significant differences in the lever-out behavior of the lipped acetabular liner compared to the conventional liner design. The inner geometry of the lipped liner is comparable to the conventional liner inner geometry. Therefore, contact area showed no significant differences and contact mechanics are identical in the current setup leading to similar results of both liner designs. For both designs small plastic deformations in the contact point of the taper were found at the contact region between liner and taper. However, the investigated mechanical parameters did not differ between the two investigated liner types. For any figures or tables, please contact authors directly


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 89 - 89
1 Feb 2020
Haeussler K Pandorf T
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Introduction. The process of wear and corrosion at the head-neck junction of a total hip replacement is initiated when the femoral head and stem are joined together during surgery. To date, the effects of the surface topography of the femoral head and metal stem on the contact mechanics during assembly and thus on tribology and fretting corrosion during service life of the implant are not well understood. Therefore, the objective of this study was to investigate the influence of the surface topography of the metal stem taper on contact mechanics and wear during assembly of the head-neck junction using Finite Element models. Materials and Methods. 2D axisymmetric Finite Element models were developed consisting of a simplified head-neck junction incorporating the surface topography of a threaded stem taper to investigate axial assembly with 1 kN. Subsequently, a base model and three modifications of the base model in terms of profile peak height and plateau width of the stem taper topography and femoral head taper angle were calculated. To account for the wear process during assembly a law based on the Archard equation was implemented. Femoral head was modeled as ceramic (linear-elastic), taper material was either modeled as titanium, stainless steel or cobalt-chromium (all elastic-plastic). Wear volume, contact area, taper subsidence, equivalent plastic strain, von Mises stress, engagement length and crevice width was analyzed. Results. Titanium tapers showed largest wear volume throughout all simulations, followed by stainless steel and cobalt-chromium. A larger head taper angle resulted in an increase of the wear volume for all taper materials while the increase of the plateau width resulted in a decrease of the wear volume. Taper subsidence, von Mises stress and equivalent plastic strain followed the same trends. Contact area was largest for the models with a large plateau width for all taper materials. Other taper parameters had little effect on contact area. A pure increase of the angular mismatch (AM) resulted in the strongest decrease of the engagement length, while a combined increase of the AM and plateau width showed only a moderate decrease. The smallest effect concerning the engagement length was found when a combined increase of the profile peak height and AM was simulated. Crevice width was largest for a pure increase of the AM and for a combined increase of the AM and profile peak height for all taper materials. Discussion. This study showed that depending on the surface topography and material of the stem taper, wear and taper mechanics during assembly could be affected. For the examined surface topographies wear is distinctively elevated by increasing the AM and the profile peak height due to the resulting higher mechanical loading. More parameter studies under in vivo loading and the study of other taper surface parameters like the peak-to-peak distance have to be conducted to get a deeper insight into taper mechanics and wear effects. However, this study demonstrates the importance of good manufacturing practice of components for hip replacement systems to guarantee reproducible taper mechanics. For any figures or tables, please contact authors directly


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_1 | Pages 139 - 139
1 Feb 2020
Soltanmohammadi P Willing R Athwal G
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Introduction. Stress shielding of bone around the stem components of total shoulder replacement (TSR) implants can result in bone resorption, leading to loosening and failure. Titanium is an ideal biomaterial for implant stems; however, it is much stiffer than bone. Recent advances in additive manufacturing (AM) have enabled the production of parts with complex geometries from titanium alloys, such as hollow or porous stems. The objective of this computational study is to determine if hollow titanium stems can reduce stress shielding at the proximal humerus. We hypothesize that hollow TSR implant stems will reduce stress shielding in comparison with solid stems and the inner wall thickness of the hollow stem will be a design parameter with a direct effect on bone stresses. Methods. Using a previously developed statistical shape and density model (SSDM) of the humerus based on 75 cadaveric shoulders, a simulated average CT image was created. Using MITK-GEM, the cortical and trabecular bones were segmented from this CT image and meshed with quadratic tetrahedral elements. Trabecular bone was modeled as an isotropic and inhomogeneous material, with the Young's modulus defined element-by-element based on the corresponding CT densities. Cortical bone was assumed isotropic with a uniform Young's modulus of 20 GPa. The Poisson's ratio for all bone was 0.3. The distal humerus was fully constrained. Bone stresses were calculated by performing finite element analyses in ABAQUS with a 320 N force and 2 Nm frictional moment applied to the articular surface of the humeral head, based on an in vivo study during 45 degrees of shoulder abduction. Subsequently, the humeral head was resected and reamed to receive solid- and hollow-stemmed implants with identical external geometries but three different inner wall thicknesses (Figure 1). The identical surrounding bone meshes for the intact and reconstructed bones allowed element-by-element stress comparisons. The volume-weighted average changes in cortical and trabecular bone von Mises stresses were calculated, (wrt the intact humerus), as well as the percentage of bone volume experiencing a relative increase or decrease in stress greater than 10%. Results. Results for all four implant designs are summarized (Figure 2). The solid stem resulted in the biggest average change in von Mises stresses (4% decrease in cortical and 6% increase in cancellous bone stress). The solid stem also resulted in the largest volume of bone experiencing a decrease in stress. Comparing the hollow stems, the thinnest shell wall resulted in the smallest changes in cortical bone stress, and the lowest volumes of bone experiencing a decrease in stress. Interestingly, this design caused the most cancellous bone to experience an increase in stress. Discussion. These results suggest a marginal improvement in the bone-implant mechanics of hollow versus solid stems, and that thinner shell walls perform better. That said, the improvements over the solid stem design are minimal. Further increasing the compliance of these stems, e.g. by adding pores, may improve their performance. Future work will focus on optimizing hollow and porous stem designs, and the possibility of leveraging their hollow design for drug delivery. For any figures or tables, please contact the authors directly


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_3 | Pages 134 - 134
1 Jan 2016
Reimeringer M Nuno N Ouellet J
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Introduction. Originally, the vertical expandable titanium rib (VEPTR™) was developed to treat children with Thoracic insufficiency syndrome secondary to fused ribs and congenital scoliosis. Over the years its usage has widen and is currently being used to treat all etiology of early onset scoliosis (EOS). A major draw back remains the size of the titanium VEPTR™ implant. In keeping with the new trend of chrome-cobalt alloy (CoCr). spinal implants, we set out to explore if redesigning the VEPTR™ was mechanically sound. The aim of this study was twofold. Firstly, we investigate the mechanical properties of a VEPTR™ made with CoCr alloy compared to that of titanium alloy. Secondly we investigated how much we could down size the VEPTR™. Materials & Methods. Finite element analyses were performed on 3 different VEPTR™ designs (rod diameter of 6mm, 5mm and 4mm) subjected to a compressive load of 500N (equivalent to a 50Kg child). For each configuration, two materials, titanium alloy and chrome-cobalt alloy, were used. Maximum Von Mises stress distribution (VMSD), plastic strain (PS) and total displacement (TD) of the VEPTR™ were measured as indicators of mechanical properties of the implant. Results. Results for the maximum Von Mises stress distribution (VMSD), plastic strain and total displacement (TD) can be seen on the table 1. Discussion. Results confirm that yield strength of titanium material is greater than that of Co-Cr, while Plastic strain (PS) is greater for a CoCr VEPTR™ than for titanium VEPTR™. As expected a 6 mm CoCr VEPTR resist displacement almost twice as a 6 mm titanium VEPTR. Little difference is noted in plastic strain and VonMises stress at 6mm. Down sizing the implant to 5 mm in titanium or CoCr may runs the risk of implant failure as both exceeds their failure point and they both deform 0.29% and 6.6% respectively, placing the 5mm CoCr at higher risk of failure. Our results suggest that the VEPTR™ design could be reduced to 5mm however requires a new design to minimize the risk of failure. 4mm rods will not withstand a 50kg load