Introduction. The causes for revision of primary total hip arthroplasty (THA) are various and quite well known. The developing use of dual-mobility THA (DM-THA) seems a relevant option to decrease the risk of instability. Due to lack of long-term follow-up, this innovative retentive concept is suspected to increase the risk of polyethylene (PE) wear. The aim of the study was to analyse the causes for DM-THA revision and assess whether or not its occurrence is different from that of fixed-standard (FS) THA, particularly for aseptic loosening or wear and/or osteolysis. Materials and methods. The SoFCOT group conducted an observational prospective multicentre study from 1 January. 2010 to 31 December 2011. Inclusion criteria comprised an exhaustive collection of 2044 first-revision THAs with 251 DM-THAs and 1793 FS-THAs. After excluding complications linked to patient factors (infection and periprosthetic fractures), we performed a matched case–control study (matching ratio 1:1) comparing two groups of 133 THAs. Results. Revisions for aseptic loosening or osteolysis/wear were as frequent in DM-THA (58.7 %) as in FS-THA (57.1 %) (p 0.32); 7.5 % of DM-THAwere revised for dislocation versus 19.5 % of FS-THA (p 0.007). Discussion. Revision for osteolysis/wear and aseptic loosening were as frequent in DM-THA as in FS-THA; revision for dislocation was less frequent in DM-THA. This confirms the efficiency of the DM concept regarding the risk of dislocation. Causes for revision were different between groups, and revisions for dislocation were less frequent in DM-THA. Only prospective comparative studies could provide reliable information that may support broader use of the DM concept

Introduction. Durable bone fixation of uncemented porous-coated acetabular cups can be observed at a long-term, however, polyethylene (PE) wear and osteolysis may affect survivorship. Accurate wear measurements correlated with clinical data may offer unique research information of clinical interest about this highly debated issue. Objetive. We assessed the clinical and radiological outcome of a single uncemented total hip replacement (THR) after twenty years analysing polyethylene wear and the appearance of osteolysis. Materials and Methods. 82 hips implanted between 1992 and 1995 were prospectively evaluated with a mean follow-up of 20.6 years (range, 18 to 23). A hemispherical porous-coated acetabular cup matched to a proximally hydroxyapatite-coated anatomic stem and a 28 mm standard PE liner, sterilised by gamma irradiation in air, was used in all hips. Radiological position and the possible appearance of loosening and osteolysis were recorded over time. Penetration of the prosthetic head into the liner was measured by the Roentgen Monographic Analysis (ROMAN) Tool at 6 weeks, 6 months, one year and yearly thereafter. Results. Six cups were revised due to wear and four due to late dislocation. All cups were radiographically well-fixed and all stems showed radiographic ingrowth. Six un-revised hips showed osteolysis on the acetabular side and two on the proximal femoral side. Creep at one year was 0.30 (±0.23) mm. Mean total femoral head penetration was 1.23 mm at 10 years, 1.52 mm at 15 years and 1.92 mm at 23 years. Overall mean wear was 0.12 (± 0.1) mm/year and 0.09 (±0.06) mm/year after the creep period. Mean wear was 0.08 (± 0.06) mm/year in hips without osteolysis and 0.14 (±0.03) mm/year in revised hips or with osteolysis (p<0.001). Conclusions. Although continued durable fixation can be observed with a porous-coated cups and a proximally hydroxyapatite-coated anatomic stem, true wear continues to increase at a constant level over time. PE wear remains as the main reason for revision surgery and osteolysis in uncemented THR after twenty years

Introduction. Polyethylene (PE) wear is clearly linked to total hip arthroplasty (THA) failure, leading to osteolysis and decreasing survivorship rates. Dual mobility cups (DMC) are widely used to prevent or treat THA instability. However some studies have pointed PE wear risk as a “dual wear” risk. Hip wear simulation is usually used to understand factors influencing wear and to differentiate design, PE types and materials performances. To date, few works have been published studying dual mobility insert wear. Objectives. Our objective was to evaluate wear of DMC with comparison with a fixed single articulating hip design and to measure wear under same conditions (loading cycle, temperature, sterilization, material and surface roughness). Methods. The test bench includes one station for a control sample and one for dynamic test. Those are driven independently one from the other. Two electrical actuators applied the forces and two forces sensors putted on the fixing plate of the acetabular part gave the corresponding values. On the dynamic station, the angular movements are generated by an electric motor. Sleeves are installed on the bowls containing the testing liquid and on the supports of acetabular parts, in order to get a tight volume that excludes contaminant particles. Wear is measured by a gravimetric method. The simulator is stopped and implants have been removed from the simulators in order to achieve weighting and observations at 0.5, 1, 2, 3, 4 and 5 millions cycles. At the end, the sample PE insert and the control one are removed from their cup in the aim to measure the mass loss. Results. Under same conditions the gravimetric wear and the linear penetration of the head are perfectly comparable between a conventional and a dual mobility cup. Conclusion. In vitro, DMC wear is equal or less important than a standard single fixed cup and volumetric wear is lower than published data. Wear of the two joints of a DMC is not increased thanks to the recruitment phenomenon and the freedom induced by the concept

Introduction. Pelvic posterior tilt change (PPTC) after THA is caused by release of joint contracture and degenerative lumbar kyphosis. PPTC increases cup anteversion and inclination and results in a risk of prosthesis impingement (PI) and edge loading (EL). There was reportedly no component orientation of fixed bearing which can avoid PI and EL against 20°PPTC. However, dual mobility bearing (DM) has been reported to have a large oscillation angle and potential to withstand EL without increasing polyethylene (PE) wear against high cup inclination such as 60∼65°. Objective. The purpose of this study was to investigate the optimal orientation of DM-THA for avoiding PI and EL against postoperative 20°PPTC. Methods. Our study was performed with computer tomography -based three-dimensional simulation software (ZedHip. LEXI co. Japan). The CT data of hip was derived from asian typical woman with normal hips. Used prosthesises were 50mm cup and 42mm outer head of modular dual mobility system and Accolade II 127°(stryker). Femoral coordinate system was retrocondylar plane with z-axis from trochanteric fossa to intercondylar notch. Cup orientation was described as anatomical definition. The safe zone was calculated by the required hip range of motion which was defined as 130°flexion, 40°extension, 30°external rotation, and 50°internal rotation with 90°flexion and the maximum inclination of DM cup which was 60°in consideration of withstanding EL. Cup orientations withstanding 20°PPTC were defined as the primary cup orientation which changes consistently within the safe zone with the match of 20°PPTC. And among them cup orientation with lowest inclination was defined as the optimal cup orientation. result. The optimal orientations could be identified only within stem anteversion from 15°to 40°. The relationship between the optimal cup orientation and stem anteversion could be automatically identified. The correlation between stem anteversion and cup anteversion was linearly distributed and could be expressed as an approximated line of the formula that (stem anteversion)+(cup anteversion)=36.8. And likewise the relationship between stem anteversion and cup inclination was curved-linerly distributed and could be expressed as an approximated curved line of the formula that (cup inclination)=0.04(stem anteversion). 2. 2.18(stem anteversion)+74.8. Cup orientation calculated by the Widmer's combined anteversion theory is easily deviated from the safe zone by PPTC. The optimal cup orientation calculated in this study could be set more inclination and retroversion than it calculated by the Widmer's theory in contribution of large oscillation angle and admissibility of high inclination cup setting of DM. Therefore it could be possible to withstand 20°PPTC. Conclusion. Performing THA with considering postoperative PPTC is necessary for good long term outcome without dislocation and PE wear. The solution for 20°PPTC after THA is to apply dual mobility bearing and the formula of combined orientation theory calculated in this study

Introduction. In Total Hip Arthroplasty (THA), polyethylene wear reduction is key to implant longevity. Oxidized Zirconium (OxZi) unites properties of a ceramic bearing surface and metal head, producing less wear in comparison to standard Cobalt-Chromium (CoCr) when articulating with Cross-linked polyethylene (XLPE) in vitro. This study investigates in vivo polyethylene (PE) wear, outcomes and complications for these two bearing couples in patients at 5 year follow-up. Methods. 400 patients undergoing THA across four institutions were prospectively randomised into three groups. Group I received a cobalt-chrome (CoCr) femoral head/ cross-linked polyethylene (XLPE) liner; Group II received an OxZi femoral head/ ultrahigh molecular weight polyethylene (UHMWPE) liner; Group III received an OxZi femoral head/XLPE liner. All bearing heads were 32 mm. Linear wear rate was calculated with Martell computer software. Functional outcome and complications were recorded. Results. At median follow-up of 3.7 years, implant survivorship was 98% across all groups with no difference in SF-36, WOMAC, pain score or complications (p > 0.05). After the first 12 months of creep, rate of linear wear over 3 years was 0.07 mm for Group I, 0.16 mm for Group II, and 0.03 mm/year for Group III. A significant difference was detected when using UHMWPE (p = 0.012) but not when using XLPE (P = 0.75). Conclusion. At midterm follow-up, an XLPE acetabular liner is more important in reducing wear than the femoral head bearing. There is a trend towards lower wear when coupling OxZi rather than CoCr with XLPE; further long-term analysis is recommended to observe this pattern

In total hip arthroplasty (THA), aseptic loosening induced by polyethylene (PE) wear debris is the most important cause that limits the longevity of implants. Abrasive wear generated through the mechanism such that micrometer-roughened regions and small asperities on the metallic femoral heads surface locally plow through the PE cup surface. Abrasive wear results in the PE material being removed from the track traced by the asperity during the motion of the metallic femoral heads surface. For the purpose of reducing wear, alumina ceramics was introduced in Europe and Japan in 1970s. The clinical results of ceramic-on-PE bearings regarding the wear resistance have been superior to that of the metal-on-PE bearings. Compared with Co–Cr–Mo alloys, alumina ceramics is advantageous for precision machining because of its higher hardness, enable to form spherical and smooth surface. The fracture resistance of the alumina ceramics itself is related to grain size; the grain size reduction leads to the improvement of its resistance. In this study, we evaluated the roundness and the roughness of retrieved two distinct alumina ceramics having different grain size, and Co–Cr–Mo alloy heads. Fourteen retrieved alumina ceramic femoral heads; ten heads with a diameter of 28 mm made of small grain size alumina (SG-alumina; mean grain size is 3.4 μm) with clinical use for 16–28 years and four heads with a diameter of 26 mm made of extra-small grain size alumina (XSG-alumina; mean grain size is 1.3 μm) with clinical use for 14–19 years, were examined. Six retrieved Co–Cr–Mo alloy femoral heads with a diameter of from 22 to 32 mm with average clinical use for 12–28 years were examined. SG-alumina and XSG-alumina heads showed significantly lower roundness compared with Co–Cr–Mo alloy heads, due to higher precision machining [Fig. 1]. The surface roughness for the contact area of the heads increased in order of XSG-alumina, SG-alumina and Co–Cr–Mo alloy. The surface roughness of the non-contact area for all kinds of heads was lower than that for the contact area [Fig. 2]. Surface profiles of the SG-alumina and XSG-alumina showed the reentrant surface while Co–Cr–Mo alloy heads showed the protrusion surface. The roundness and roughness of the Co–Cr–Mo alloy or ceramic surface and the presence or absence of hard third-body particles correlate to the amount of abrasive PE wear. When the third-body was entrapped during the clinical use, a reentrant surface might be formed on the ceramic while protrusion surface formed on the Co–Cr–Mo alloy. The differences in clinical results may be due in part to the influence of third-body particles. The ceramic becomes more resistant than Co–Cr–Mo alloy against the scratching by the entrapped abrasive contaminants because of its harder surface. From the good clinical results of more than 20 years using SG-alumina, the greater long term clinical results using XSG-alumina will be expected

Over the past decade, there has been an increase in the number of total knee arthropalsty (TKA). Demand of TKA for the young patients who often have high physical demands is also increasing. However, the revision rate in such young patients is much higher due to polyethylene (PE) wear and instability (Julin J, Acta Orthop 2010). Therefore, next generation total knee prostheses are expected to decrease PE wear and to provide stability. Although in vitro study such as wear simulator test provides important information about PE wear, we have often encountered the discrepancy between the in vitro results and in vivo results. Thus we have performed in vivo PE wear particle analysis, and showed that in vivo PE wear was affected by the design of articulating surface and the materials of femoral component and PE insert (Minoda Y, JBJS Am 2009). Medial pivot design, ceramic femoral component, and highly cross-linked PE decreased in vivo PE wear particle generation. Patients who underwent bilateral staged TKAs were more likely to prefer medial pivot prosthesis or ACL-PCL retaining prosthesis than the other types of prostheses, because they feels “more stable overall” (Pritchett JW, J Arthroplasty 2011). In vivo fluoroscopic 3D analysis showed that medical pivot and bi-cruciate substituting designs restored physiological knee motion and provided higher reproducibility (Mueller J. Komistek RD, Trans ORS 2009, Iwakiri K, Trans ORS 2007). The excellent mid-term clinical results of those newly introduced total knee prosthesis, such as alumina medial pivot TKA (Iida T, ORS 2008), medial pivot TKA (Mannan K, JBJS Br 2009, Kakachalions T, Knee 2009), ACL-PCL retaining TKA (Clouter JM, JBJS Am 1999), and highly cross-linked PE (Hodrick JT, CORR 2008), have been reported. From the point of view of in vivo PE wear, in vivo stability, and the mid-term clinical results, we suspect that medial pivot prosthesis is one of the prostheses which meet the demand in future especially for young active patients

To prevent aseptic loosening resulting from osteolysis induced by polyethylene (PE) wear particles in THA, it is necessary to develop a high wear-resistance bearing material. We have investigated the bearing surface mimicking the articular cartilage; grafting a biocompatible polymer, poly(2-methacryloyloxyethyl phosphorylcholine) (PMPC), onto the PE surface. High wear-resistance of PMPC-grafted surface has been revealed in the hip simulator wear test of 20 million cycles. Additionaly, in THA, oxidation degradation induced by residual free radicals resulting from gamma-ray irradiation for cross-linking or sterilization is also regarded as serious issue. Recently, gas plasma (GP) sterilization has been used as a less residual radical sterilization method. In this study, we ask a question: the GP sterilization would affect to PMPC surface and/or PE substrate? Hence, we investigated surface chemical, wear, mechanical, physical and oxidation properties of GP sterilized PMPC-grafted highly cross-linked PE (CLPE). GP-sterilized CLPE and PMPC-grafted CLPE (CLPE (GP) and PMPC-CLPE (GP), respectively; GUR 1020 resin, 75 kGy irradiation), and 25 kGy-gamma-sterilized PMPC-grafted CLPE (PMPC-CLPE (g); GUR 1020 resin, 50 kGy irradiation) were evaluated. Surface property of PMPC layer was evaluated by X-ray photoelectron spectroscopy (XPS), fourier-transform infrared (FT-IR) spectroscopy, fluorescence microscope and cross-sectional transmission electron microscope (TEM) observations. Wettability and lubrication of the PMPC-CLPE surface were evaluated by static water contact angle measurement and ball-on-plate friction test, respectively. Wear properties of the acetabular cups were examined by using hip simulator in the combination with Co-Cr-Mo femoral heads. To evaluate the GP sterilization effect to the CLPE substrate, tensile test, izod impact test, small punch test, gel content, residual radical concentration and oxidation degradation were conducted. Oxidation degradation was evaluated as oxidation index by using a FT-IR spectroscopy. By the XPS and FT-IR measurements, phosphorus peak and P-O peak attributed to grafted PMPC were observed, respectively. Uniform PMPC layer (100–200 nm thick) was observed on both surfaces of PMPC-CLPE (g) and PMPC-CLPE (GP) [Fig. 1]. Water contact angle of CLPE (GP) was almost 100 degree, while those for PMPC-CLPE (g) and PMPC-CLPE (GP) decreased dramatically to almost 10 degree. Dynamic coefficient of friction of PMPC-CLPE (g) and PMPC-CLPE (GP) was lower than that for CLPE (GP). In the hip simulator wear test, PMPC-CLPE (g) and PMPC-CLPE (GP) cups showed significantly lower amount of wear than that of CLPE (GP) [Fig. 2]. The number of the wear particles was extremely less in PMPC-CLPE (g) and PMPC-CLPE (GP), though the size was not different of all cases. Water thin film might be formed at the grafted PMPC layer, which acted as significantly efficient lubricant. There was no difference in the mechanical and physical properties among three groups. Oxidation index for PMPC-CLPE (GP) after acceleration of aging was lower than that of PMPC-CLPE (g). The GP sterilization might affect only to the PMPC-grafted surface, whereas gamma irradiation affects also to the PE substrate. From these results, the PMPC-CLPE (GP) is expected to be one of the great bearing materials having not only high-wear resistance but also high-oxidation resistance, which could give further longevity of implantation

Background:. The number of young patients undergoing total knee arthroplasty is rapidly increasing. Long-term follow-up of modern type implants is needed to provide a benchmark of implant longevity for these patients. Methods:. Between January 1995 and October 1997, 245 consecutive total knee arthroplasties were performed in 217 patients by a single surgeon. In 156 knees, the Genesis I implant was used, and in 89 knees the Genesis II implant was used. Mean age at surgery was 69.3 years for the Genesis I cohort and 66 years for the Genesis II (p = 0.016). At 15 to 17 years, cumulative survivorship was calculated using Kaplan-Meier statistics whilst outcomes were rated with the ‘Knee society score’ and with the ‘Knee Injury and Osteoarthritis Outcome Score’. Radiological assessment included coronal alignment measured on full leg standing X-rays, and analysis of radiolucent lines and polyethylene thickness on AP, Lateral and Axial X-rays, positioned under fluoroscopic control. Results:. At 15 to 17 years, 79 patients had died (56 with Genesis I) and 27 were lost to follow-up. Eleven TKA had been revised including 10 Genesis I for infection (1), recurrent dislocation (1), loosening (1), patellar maltracking (2) or polyethylene (PE) wear (5) and 1 Genesis II for PE wear. 139 knees in 129 patients were in situ. Overall, the cumulative survivorship with endpoint revision for any reason was 92.4% at 15.7 years (95%CI: 91.0–93.8). In the Genesis I cohort, cumulative survivorship was 90.1% at 15.1 years (95%CI: 88.0–92.2). In the Genesis II cohort, cumulative survivorship was 98.1% at 14.9 years (95%CI: 97.9–98.3). The difference in survivorship was not statistically significant (log rank 3.136; p = 0.077), but the odds ratio for failure was 7.6 for the Genesis I compared to Genesis II. Logistic regression further identified gamma-air sterilization of PE as a significant predictor of failure, with an odds ratio of 13.4 compared to ETO sterilization. There was no difference in survivorship between patients younger or older than 55 years at surgery or between genders. Patients who underwent a revision had a significantly higher BMI (p = 0.027). There was no statistically significant difference in clinical outcome, radiographic radiolucencies or PE thickness changes between the surviving Genesis I and II cohorts. Conclusions:. At 15 years, the overall 92.4% survivorship of the Genesis I TKA is good with excellent 98.1% survivorship for the Genesis II with the adapted femoral trochlear design. The results confirm the risk of PE wear when gamma-air sterilisation is used. Excellent longer-term outcome is obtained with a contemporary TKA implant using non cross-linked polyethylene

Background. Polyethylene (PE) wear is known as a limiting factor for total knee replacements (TKR). Thus, preclinical wear testing is an important tool to assess the suitability of new designs and new materials. However, standardized testing (e.g. according to ISO 14243) does not cover the individual situation in the patient. Consequentially, this study investigates the following two parameters:. a). Testing-Frequency: Patients with TKR's show a humiliated walking frequency (down to 0,5Hz) compared to standardized testing (1Hz±0.1). In the first part of this study, the influence of a decreased test frequency on the PE wear behavior is investigated. b). Interval of lubricant replacement: For in-vitro testing bovine serum is used as a substitute for the synovial fluid. Physiologically a continuous regeneration and removement of destructed components is taking place. In contrast, for simulator testing the bovine serum is typically changed completely every 500.000 cycles/steps. Therefore the goal of the second part of this study was to test if the serum replacing interval affects the PE wear behavior. Material and Methods. Wear tests were conducted on an AMTI force controlled knee simulator. A cruciate substituting (ultracongruent) implant design (TC Plus, Smith & Nephew, Rotkreuz, Switzerland) was used. First, a reference wear study with a test frequency of 1Hz and a lubricant replacement interval (RI) of 500.000 cycles according to ISO 14243-1:2009 was carried out. Tests were run to a total of 5 million cycles. A second wear test was run with a reduced frequency of 0.5 Hz. The reduced frequency resulted in an extended testing period for the same number of cycles. To exclude an influence of the extended time period, the lubricant was changed, in the first half of testing every 500.000 cycles corresponding to 12 days (cycle depending (CD)), and in the second part every 250.000 cycles corresponding to 6 days (time depending (TD)). Tests were run to a total of 3 million cycles. A third test was run with a frequency of 1 Hz. For this test a reduced serum RI of 150.000 cycles was choosen. This test was run to a total of 1.500.000 cycles. Results. The results of wear testing are given in Fig. 1 & 2. There was no difference for testing at a lower frequency in the case, that the serum replacement occurred at the same time interval (p=0.234). However, if the replacement interval is extended or reduced, the wear rate decreases (2.69mg/Mc) or increases respectively (15.87mg/Mc) (p=0.001;p≤0.001). There is a great time depending influence of the serum RI. This influence is shown in Fig. 3, comparing the wear rates in dependency to the time period of lubricant change. Conclusion. This study shows that there is no influence of the reduced testing frequency in a TKR wear simulator study on the PE wear rate. However, there is a massive influence of the lubricant replacement interval. Thus the interval of replacing is of crucial importance for the interpretation of wear simulator studies. The reasons for the changes in the tribological behavior of the bovine serum have to be investigated in further studies

Introduction. Osteolysis and aseptic loosening in total hip replacement (THR) is often associated with polyethylene (PE) wear. This caused interest in alternative bearing surfaces. Since the mid nineties, research focused on hard-hard bearings like metal-on-metal (MOM) or ceramic-on-ceramic (COC). However, concerns remain about biological reactions to metallic wear debris or failure of the ceramic components. A new approach to reduce wear with a minimized risk of failure may be the use of a metallic cup in combination with a ceramic head, the so called ceramic-on-metal bearing (COM). The aim of this study was to estimate the wear behaviour at an early stage of this COM bearing type in comparison to COC bearings using a hip simulator. Material and Methods. Simulator studies were carried out on a single station hip simulator (MTS 858 Mini Bionix II, Eden Prairie, USA) in accordance to ISO 14242-1. Bovine serum was used as the test medium. Four COM and four COC bearings were used, both 36mm in diameter. The heads were made of a mixed-oxid ceramic (Biolox Delta(r)) paired with a high carbon wrought CoCrMo cup in the COM group whereas both components were made of Biolox Delta(r) in the COC group. Simulation was run to a total of 2.4×10. 6. cycles. Wear measurements were performed in intervals of 0.2x10. 6. cycles using a gravimetric method (Sartorius Genius ME235S, measuring solution: 15 μg, Sartorius, Göttingen, Germany). Results. Wear of the COM and COC pairings is shown in Figure 1. During the first 200,000 cycles a mean wear rate of 0.16mm. 3. /10. 6. cycles was found followed by a decreased wear rate of 0.04mm. 3. /10. 6. cycles for the COC bearings. The overall wear ranged from 0.08mm. 3. to 0.17mm. 3. , with a mean of 0.12 mm. 3. There was found a high variability in the wear progression between the four COM implants (Figure 1). A mean wear rate of 0.13mm. 3. /10. 6. cycles was determined during the first 200,000 cycles followed by a decreased wear rate of 0.05mm. 3. /10. 6. cycles. The overall wear of the COM implants ranged from 0.02mm. 3. to 0.21mm. 3. , with a mean of 0.13 mm. 3. All ceramic heads from the COM bearings showed metallic material transfer in form of stripes whereas no visible wear traces were found on the COC heads. Discussion and Conclusion. The COM implants showed very low wear levels that were similar to the COC bearings and far below wear levels of conventional MOM bearings. However, there was a spreading up to the thirteen fold between lowest and highest wear volume of the COM at the end of the study. Concerning COM implants such high variability was also seen by other investigators. The simulator conditions are highly reproducible (as seen for the COC bearings). Considering the high variations in patients demand, the influence of patient related activity parameters should be further investigated in terms of wear. Moreover, this study was performed without implementing subluxation, impingement or malalignment which might also increase wear. These effects together with the influence of third body wear needs to be further considered