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Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 146 - 146
1 Feb 2017
Grostefon J Nelson W
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Introduction. Since the introduction of modular hip taper junctions, corrosion has been studied yet the clinical effect remains unclear. Mechanically assisted corrosion and crevice corrosion are thought to be the primary clinical processes driving taper corrosion. Like all corrosion reactions, these processes require the taper junction to be in contact with an electrolyte. This study investigates the effect of sealing the taper junction from the environment on the mechanically-induced corrosion of a modular hip taper junction. Methods. A short-term corrosion fatigue test was conducted with Ti6Al4V 12/14 taper coupons coupled with CoCrMo 12/14 taper 28mm+12 heads (DePuy Synthes, Warsaw, IN). Ten specimens were assembled with a 1.1 kN press load and sealed with silicone sealant (Dow-Corning 732 Multi-Purpose Sealant). Prior to assembly five of these specimens were assembled with the taper junction having been wetted with phosphate buffered saline before assembly; the rest were assembled dry. Specimens were then immersed in phosphate buffered saline and a potentiostat was used to maintain the potential of the specimen at −50mV vs. Ag/AgCl. Incrementally larger loads were applied to the head of the specimen until a 4000N maximum load was reached. The average currents generated during this test was used to assess the corrosion performance of the specimens. The data from the sealed specimens was compared to a control group, which were wetted before assembly but not sealed. Results. In all cases the corrosion of the sealed specimens did not appear to increase in response to the cyclic load; throughout the test, the corrosion did not increase over the baseline anodic current of roughly 0.25 μA. In contrast, the unsealed controls experienced average corrosion currents of around 5 μA at the maximum load, and an average current of 2.0±0.93 µA over the entire test. The wet and dry sealed assembly specimens both resulted in significantly lower average currents of 0.24±0.09 µA and 0.25±0.09 µA, respectively. Discussion. Test specimens with sealed taper junctions to prevent fluid and ion ingress and egress resulted in no measurably increased corrosion currents compared to the baseline currents in the ambient fluid. The wetted sealed specimens might possibly be subject to corrosion; however the corrosion process and effects in this case may be isolated within the taper junction. This test indicates mechanically assisted corrosion does not occur if the taper junction is not exposed to an electrolyte. Significance. This study demonstrates that mechanically induced corrosion can be greatly reduced or prevented by sealing the taper junction to prevent the ingress of electrolyte


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_14 | Pages 22 - 22
1 Dec 2019
Veloso M Bernaus M Angles F Gómez L Cubillos YL Soto S Font-Vizcarra L
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Aim. To evaluate bacterial adhesion and biofilm formation to metallic cerclage wire versus polymer cerclage system (SuperCable®). Methods. Experimental in vitro study to evaluate quantitative bacterial adherence to different cerclage wire materials. Two types of cerclage wires were compared: a metallic versus a polymer based wire (SuperCable®). A two-centimeter cerclage wire piece of each material was included in 2 mL of tryptic soy broth (TSB) culture media, inoculated with 10 microliters of a 0.5 McFarland of a Staphylococcus epidermidis strain and cultivated at 37°C during 2h for adhesion and 48h for biofilm formation. After this time, the cerclages were washed using a 1% phosphate buffered saline (PBS) and sonicated in new culture medium. After sonication, dilutions of each culture were spread in TSB agar and incubated 37°C during 24h. The number of colonies were counted and the cfu/cm2 was calculated. Results. There were no differences in the number of colonies counted at 2 hours. At 48 hours, the polymer cerclage system showed a clinically and statistically reduction of 95.2% in the biofilm formation of S. epidermidis. The highest bacterial counts were observed in metallic cerclages after 48h. Conclusion. In in vitro conditions, the polymer cerclage system may offer decreased biofilm formation compared with metallic cerclage wires. However, there are many other factors in in vivo conditions that could play a role in bacterial adhesion to cerclage wires. Further research is needed in order to recommend the use of polymer cerclage systems for septic revision surgery


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_6 | Pages 67 - 67
1 Jul 2020
Michalek A Nguyen D Varden L
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As the intervertebral disc is largely avascular, needle injection is the most practical method for delivery of therapeutic agents used in treatments for degenerative disc disease. Intradiscal pressure increases during injection, and insufficient recovery time prior to needle retraction may result in injectate leakage. In order to determine the maximum pressure and post-injection recovery time for a given injection volume and rate, an analytical model of intradiscal injection was developed and calibrated experimentally. A governing equation was derived defining intradiscal pressure as a function of effective permeability, initial elastic stiffness, nonlinear stiffness term, and injection rate. The equation was solved using a fourth order Runge-Kutta routine with a 0.05s time step and a ramp-dwell injection. The model was calibrated by performing controlled intradiscal injections on five bovine caudal intervertebral discs. Three had adjacent vertebrae intact, while two were separated from vertebrae and constrained between porous stainless steel platens. A syringe driven by a linear actuator was used to inject phosphate buffered saline through a 21g hypodermic needle inserted radially into the disc to a depth of one half of the disc diameter. Injection was performed at a rate of 75μL/s to a volume of 250μL followed by a 240s dwell. Fluid pressure was recorded during both the injection phase and subsequent recovery phase. For each experimental pressure vs time trace, model parameters were varied in order to obtain an optimal fit. The model was run with the average parameter values across a grid of possible injection protocols, with injection volume ranging from 30 to 300μL and injection time ranging from 0.1 to 5s. For each case, peak pressure and time required to reach a 1kPa threshold were recorded. Experimentally measured peak pressure ranged from 68 to 88kPa. Pressure at the end of the 240s dwell ranged from 49 to 69kPa. There was no apparent difference between discs with and without endplates. Leakage of fluid following needle retraction was observed in all specimens. Experimental data were well fit by the analytical model, which predicted higher peak pressure and longer recovery time with increasing volume, from approximately 1500s at 30μL to nearly 3000s at 300μL. The model was nearly insensitive to injection rate. The experimental data confirm pressurization of the disc during injection and injectate leakage resulting from insufficient recovery time. The model predicts that the time required to recover to below threshold leakage pressure is impractically long for both laboratory and clinical injection protocols. Similar behavior with and without endplates confirms that fluid flow is limited by permeability of the tissue itself, not the boundary conditions. Slow recovery is likely attributable to the fact that peak injection pressures were lower than the hydraulic swelling pressure of the nucleus pulposus, which has been reported to be approximately 140kPa. Due to the high swelling pressure of the nucleus pulposus, it is unlikely that intradiscal injection procedures can be performed without substantial injectate leakage following needle retraction


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_6 | Pages 44 - 44
1 Jul 2020
Wallace R Xie S Simpson H
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Trabecular bone is a multiscale hierarchical composite material that is known to display time-dependant properties. However, most biomechanical models treat this material as time independent. Time-dependant properties, such as creep and relaxation, are thought to play an important role in many clinically relevant orthopaedic issues: implant loosening, vertebral collapse, and non-traumatic fractures. In this study compressive multiple-load-creep-unload-recovery (MLCUR) tests were applied to human trabecular bone specimens. 15 female femoral heads were harvested, with full ethical approval and patient consent, at the time of total hip replacement. Central cores were extracted and cut parallel under constant irrigation. Specimens were embedded in end caps using surgical cement, an epoxy tube was secured around the end caps and filled with phosphate buffered saline (PBS) to ensure the specimens remained hydrated throughout. Embedded samples were scanned by microCT (SkyScan 1172, Bruker) at a resolution of 17µm to determine microarchitecture. Bone volume fraction (BVF) was used to represent microarchitecture. Specimens had an effective length of 16.37mm (±1.90SD) with diameter of 8.08mm (±0.05SD), and BVF of 19.22% (±5.61SD). The compressive MLCUR tests were conducted at 5 strain levels, 2000µε, 4000µε, 6000µε, 8000µε and 10000µε. At each strain level, the load required to maintain each strain was held for 200s (creep) then unloaded to 1N for 600s (recovery). The instantaneous, creep, unloading and recovered strains can be easily obtained from the strain-time curves. Stress-strain plots revealed the Young's modulus. Data was modelled using line of best fit with appropriate curve fitting. R2 values were used to indicate association. Mechanical testing demonstrated the expected time independent relationship between BVF and stiffness: higher stiffness was found for specimen with higher BVF and this was consistent for all strain levels. Creep strain was found to depend on instantaneous strain and BVF. At low levels of instantaneous strain, there was a greater amount of creep strain in low BVF samples (R2 = 0.524). This relationship was no longer apparent at higher strain levels (R2 = 0.058). Residual strain also depended on the applied instantaneous strain and BVF: at low levels of strain, residual strain was similar with all BVF (R2 = 0.108) and at high levels of strain, residual strain was greater in low BVF samples (R2 = 0.319). The amount of instantaneous strain applied to each sample is constant, variations in stiffness result in different applied loads. In low BVF bone, the stiffness is also low, therefore the stress required to reach designed strain is also lower: yet, there is more creep and less recovery. We have demonstrated that even at loads below recognised yield levels, time-dependence affects the mechanical response and residual strain is present. In cases of low BVF, deflection due to creep, and increased irrecoverable strain could have clinically relevant consequences, such as implant loosening and vertebral collapse. The role of time-dependant properties of bone is seldom considered. This data could be developed into a constitutive model allowing these time-dependant behaviours to be incorporated in finite element modelling, leading to better predictions of implant loosening, especially for lower quality bone


Orthopaedic Proceedings
Vol. 101-B, Issue SUPP_4 | Pages 90 - 90
1 Apr 2019
Pierre D Gilbert J
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Introduction. Fretting crevice-corrosion (tribocorrosion) of metallic biomaterials is a major concern in orthopedic, spinal, dental and cardiovascular devices. 1. Stainless steel (i.e., 316L SS) is one alloy that sees extensive use in applications where fretting, crevices and corrosion may be present. While fretting-corrosion of this alloy has been somewhat studied, the concept of fretting-initiating crevice corrosion (FICC), where an initial fretting corrosion process leads to ongoing crevice-corrosion without continued fretting, is less understood. This study investigated the susceptibility of 316L SS to FICC and the role of applied potential on the process. The hypothesis is crevice-corrosion can be induced in 316L SS at potentials well below the pitting potential. Materials and Methods. A pin-on-disk fretting test system similar to that of Swaminathan et al. 2. was employed. Disks were ∼35 mm in diameter and the pin area was ∼500 mm. Samples were polished to 600 mm finish, cleaned with ethanol and distilled water. An Ag/AgCl wire as the reference, a carbon counter electrode and phosphate buffered saline (PBS, pH 7.4, Room T) were used for electrochemical testing. Load was controlled with a dead-weight system, monitored with a six-axis load cell (ATI Inc.). Interfacial motion was captured with a non-contact eddy current sensor (0.5 mm accuracy). Motion and load data acquisition was performed with Labview (National Instruments). Samples were loaded to ∼2 N. The potential per tests was increased from −250 to 250 mV (50 mV increments) with new locations and pins used in each repeat (n=3). Testing incorporated a 1 min rest before fretting (5 min, 1.25 Hz, 60 mm displacement saw tooth pattern). Fretting ceased and the load was held while currents were captured for another 5 min to assess ongoing crevice corrosion. Results. Testing showed that crevice corrosion can be initiated within minutes of fretting (or in a few cycles depending on potential; Fig. 1). Potentials as low as −100 mV showed evidence of corrosion, while sustained crevice corrosion was seen at −50 mV. As the potential increased above −50 mV, susceptibility to FICC increased. Fig. 2 is a typical cyclic polarization curve for 316L SS in PBS without fretting. Pitting starts at 400 mV vs Ag/AgCl, and the protection potential in this case is around potentials where FICC can be induced. Discussion. This study showed that 316L SS is prone to FICC starting at −100 mV and the severity of the crevice-corrosion damage depends on the applied potential (Fig. 3). Current after cessation of fretting takes longer to return to baseline or does not return indicating ongoing corrosion without fretting (Fig. 1). If the pin and disk are separated, the crevice-corrosion process stops immediately. The region immediately outside the fretting contact was crevice-like with a very small separation distance between the pin and disk surface which allowed crevice corrosion to develop (Fig. 3). Conclusion. 316L SS can undergo FICC at potentials close to normal physiological electrode potential conditions. Few fretting cycles are required to develop conditions for continued crevice-corrosion. Higher potentials increased the susceptibility of FICC in 316L SS


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_3 | Pages 147 - 147
1 Feb 2017
Grostefon J Nelson W
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Introduction. The corrosion of modular taper junctions in hip implants is becoming an area of increased research focus. Many design factors have been hypothesized to contribute to this kind of corrosion. The authors' previous research indicated femoral stem taper roughness may influence taper corrosion. The purpose of this study is to determine whether taper roughness significantly affects taper performance. Methods. A 2. 2. design of experiment was conducted with Ti6Al4V 12/14 taper coupons coupled with CoCrMo 12/14 taper 28mm+12 heads (DePuy Synthes, Warsaw, IN) with n=3 samples per test run for a total of 12 samples. The femoral heads and taper coupons were manufactured with “smooth” finishes ranging from R. t. 100–200 µin and “rough” finishes ranging from R. t. 900–1000 µin. Test components were assembled wet (dipped in saline solution and drained) and pressed together with a 4400 N assembly force. The assemblies were immersed in phosphate buffered saline and a potentiostat was used to maintain the potential of the specimen at −50mV vs. Ag/AgCl. Incrementally larger cyclic loads were applied vertically to the head at 3Hz until a 4000N maximum load was reached, then this cyclic load was maintained for an additional 1 million cycles. Results. The long-term average corrosion test results ranged from 0.26 to 2.98 µA among the groups. The “Rough Head – Rough Stem” (Group 1) resulted in the highest average corrosion currents of 1.53 ± 0.75 µA. The “Smooth Head – Smooth Stem” (Group 4) showed the lowest average corrosion currents of 0.20 ± 0.05 µA. ANOVA analysis revealed significant differences between the groups (p>0.05), Tukey-Kramer post-hoc analysis showed a significant difference between groups 1 and 4 only. Discussion. Femoral heads and femoral stems with a smoother taper roughness specification resulted in less measured corrosion compared to components with higher taper roughness specifications under the specified test conditions. Significance. This study demonstrates taper surface roughness is a relevant design factor which could influence taper corrosion


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 69 - 69
1 Mar 2017
Muratoglu O Oral E Suhardi V Bichara D Rubash H Freiberg A Malchau H
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Introduction. Radiation cross-linking of ultrahigh molecular weight polyethylene (UHMWPE) has reduced the in vivo wear and osteolysis associated with bearing surface wear (1), significantly reducing revisions associated with this complication (2). Currently, one of the major and most morbid complications of joint arthroplasty is peri-prosthetic infection (3). In this presentation, we will present the guiding principles in using the UHMWPE bearing surface as a delivery device for therapeutic agents and specifically antibiotics. We will also demonstrate efficacy in a clinically relevant intra-articular model. Materials and Methods. Medical grade UHMWPE was molded together with vancomycin at 2, 4, 6, 8, 10 and 14 wt%. Tensile mechanical testing and impact testing were performed to determine the effect of drug content on mechanical properties. Elution of the drug was performed in phosphate buffered saline (PBS) for up to 8 weeks and the detection of the drug in PBS was done by UV-Vis spectroscopy. A combination of vancomycin and rifampin in UHMWPE was developed to address chronic infection and layered construct containing 1 mm-thick drug-containing UHMWPE in the non-load bearing regions was developed for delivery. In a lapine (rabbit) intra-articular model (n=6 each), two plug of the layered UHMWPE construct were placed in the trochlear grove of the rabbit femoral surface and a porous titanium rod with a pre-grown biofilm of bioluminescent S. Aureus was implanted in the tibia. Bioluminescent imaging was employed to visualize and quantify the presence of the bacteria up to 3 weeks. Results and Discussion. Increasing drug content decreased both the ultimate tensile strength (UTS) and the impact toughness of vancomycin-containing UHMWPE (Figure 1). Elution data and structural analysis suggested that a percolation threshold was reached at above 6 wt% drug in UHMWPE, which resulted in sustained drug delivery above the minimum inhibitory concentration (MIC; 1 mg/ml) for up to 8 weeks (Figure 2). The layered constructs implanted in rabbits were able to eradicate all detectable bacteria from the biofilm on the titanium surfaces implanted on the counterface (Figure 3), suggesting clinically relevant efficacy. Significance. To our knowledge, this is the first study showing the design and efficacy of an antibiotic-eluting UHMWPE bearing surface. Such a device has the potential of reducing all two-stage revisions to single-stage treatment with load-bearing components, enhancing the mobility and quality of life for the patients and reducing the cost of infection treatment in arthroplasty. For figures/tables, please contact authors directly.


Recently, our lab has made observations of metal damage patterns from retrieval studies that appeared to be cellular in nature [1]. This type of damage presented on about 74% of the retrieved implants and was attributed to inflammatory cells (termed ICI corrosion) [1]. An alternate hypothesis arose surrounding the use of electrosurgery in total joint arthroplasty (TJA). In TJA, where surgery occurs around metallic devices, the interactions of the high voltage, high frequency current created by an electrosurgical generator and the implant need to be better understood. In order to explore the effects electrosurgical currents have on metal implants, the interaction of a model system of highly polished metal disks and a standard electrosurgical generator (ConMed, Utica, NY) was evaluated in various modes and power settings. The disks were made of CoCrMo or Ti-6Al-4V alloys and were polished to a mirror finish for use and placed directly on the return electrode pad used in patients. Both coagulation and cut modes were evaluated, as well as both monopolar and bipolar configurations in wet and dry conditions using a blade-shaped tip. In wet cases, the disks were wet with phosphate buffered saline prior to the test to simulate body fluids in contact with the implant during current application. In all cases, surface damage was generated on both surfaces and was readily observed as a direct result of the current interacting with the metal (Fig. 1 and 2). Direct contact with the metal, regardless of a dry or wet surface, resulted in pitting and oxide buildup at the contact area. Non-contact activation in proximity to the surface or contact with fluid on the surface caused arcing and created damage that was more widespread over the area of fluid contact with the surface. The damage patterns created on the wetted surface by the electrosurgical unit looked very similar to the patterns we previously attributed to inflammatory cells. More specifically, it produced circular, ruffled areas with centralized pits and occasionally presented trail- and weld-like features (Fig. 2). While these results show that some of the damage previously reported to be from ICI corrosion is indeed the result of electrosurgery, there are still cases in retrievals that cannot be explained by this process and the corrosion reaction to alloys exposed to ROS-based molecules demonstrate significant acceleration of corrosion. Thus, ICI corrosion is still a viable hypothesis. Surgeons utilizing electrosurgical systems in proximity to metallic orthopedic implants need to exercise caution as the discharge of electrical energy through these implants can induce localized surface damage and may result in other adverse effects to the metal implants. Ultimately, we would like to update the community on the nature of the damage we previously reported and more importantly bring to light the possibility of surgeon-induced damage to the implant as a result of electrosurgical methods


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_9 | Pages 62 - 62
1 May 2016
Munir S Bertollo N Pelletier M Walsh W
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Introduction. Modern hip replacements all have encapsulated the design concept of proximal modularity. The factors contributing to the increased wear and corrosion at the taper junction are trunnion geometry, surface characteristics, head size, impaction forces, and material coupling. This study maps the inferior and superior region of the trunnion and bore to provide a visual identification of the corrosion severity. The corrosion/wear generated inferiorly and superiorly at the bore and trunnion will be quantified to understand how corrosion is affected by mechanical stresses in relation to anatomical orientation. Methodology. Three neck tapers generated from bar stock containing a threaded trunnion Ti-6Al-4V and 3× 32mm femoral heads (Co-Cr-Mo) with a +4 offset manufactured by Signature Orthopaedics were used within this study. Rectangular Rozzette strain gauges (Tokyo Sokki Kenkyujo Co., Ltd.) were adhered onto the inferior and superior sections of the neck section. The tapers were fatigued in accordance to ISO 7206 at 5Hz for 5 million cycles at 37 degrees Celsius in phosphate buffered saline. The tapers were sectioned from the center of the femoral head to split both trunnion and bore into superior and inferior components. SEM imaging of all surface areas for each component, per taper (4) was done under ×100 magnification. The images were used to quantify the corrosion present across the surface area using a MATLAB based program called Histomorph. To obtain a visual observation of the variation of corrosion across the bore and trunnion the proximal, medial, and distal regions were mapped together for both the superior and inferior sections. Results. The superior region of the trunnion had a dominant tensile strain in comparison to the inferior region, which had a dominant compressive strain. Corrosion/wear of the inferior section of the trunnion was significantly higher (p<0.05) in comparison to the superior section (Figure 1). The bore had more corrosion/wear on the superior side in comparison to the inferior side however the difference was not significant. The mapping of the trunnion shows corrosion/wear along the whole length of the inferior side and dominantly at the distal region for the superior side (Figure 2 & 3). The superior section of the trunnion had higher corrosion/wear damage across the center and distal regions of the trunnion. The subdivision of the superior section reveals that the majority of the distal section contains higher wear/corrosion damage. However the central region also has sufficient corrosion/wear extending across the width of the bore. Conclusion. The corroded regions have shown that the type of stress present on the regions of the taper junction determines the severity of corrosion. The inferior section of the trunnion under compressive stress has significantly (p<0.05) higher corrosion/wear in comparison to the superior section dominated by tensile stress


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_4 | Pages 146 - 146
1 Feb 2017
McEntire B Jones E Bock R Ray D Bal B Pezzotti G
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Introduction. Periprosthetic infections are leading causes of revision surgery resulting in significant increased patient comorbidities and costs. Considerable research has targeted development of biomaterials that may eliminate implant-related infections. 1. This in vitro study was developed to compare biofilm formation on three materials used in spinal fusion surgery – silicon nitride, PEEK, and titanium – using one gram-positive and one gram-negative bacterial species. Materials and Methods. Several surface treated silicon nitride (Si. 3. N. 4. , MC2. ®. , Amedica Corporation, Salt Lake City, UT), poly-ether-ether-ketone (PEEK, ASTM D6262), and medical grade titanium (Ti6Al4V, ASTM F136) discs Ø12.7 × 1mm were prepared or acquired for use in this well-plate study. Each group of discs (n=3) were ultrasonically cleaned, UV-sterilized, inoculated with 10. 5. Staphylococcus epidermidis (ATCC. ®. 25922™) or Escherichia coli (ATCC. ®. 14990™) and placed in a culture medium of phosphate buffered saline (PBS) containing 7% glucose and 10% human plasma on a shaking incubator at 37°C and 120 rpm for 24 or 48 hrs. Coupons were retrieved, rinsed in PBS to remove planktonic bacteria, placed in a centrifuge with fresh PBS, and vortexed. The bacterial solutions were serially diluted, plated, and incubated at 37°C for 24 to 48 hrs. Colony forming units (CFU/mm. 2. ) were counted using applicable dilution factors and surface areas. A two-tailed, heteroscedastic Student's t-test (95% confidence) was used to determine statistical significance. Results. Biofilm adhesion results are provided in Figures 1 and 2 for S. epi. and E. coli, respectively. For S. epi. at 24 hrs, biofilm growth on PEEK was about three orders of magnitude greater than on Ti6Al4V or any Si. 3. N. 4. material (all p<0.005). Ti6Al4V also had more bacteria than the Si. 3. N. 4. samples, but was only significant for as-fired and nitrogen-annealed treatments. Similar trends and significance for S. epi. were observed at 48 hrs. For E. coli, biofilm formation on PEEK was significantly greater than all other materials at both 24 and 48 hrs. Bacterial growth on Ti6Al4V was also statistically greater than all Si. 3. N. 4. conditions, with the possible exception of nitrogen-annealed Si. 3. N. 4. By 48 hrs, PEEK remained 2 orders of magnitude above Ti6Al4V, and 2.5–3 orders of magnitude greater than the Si. 3. N. 4. conditions. Ti6Al4V was also significantly greater than all of the Si. 3. N. 4. treatments at 48 hrs. Discussion. Si. 3. N. 4. , PEEK, and Ti6Al4V surfaces demonstrated significant differences in bacterial adhesion and proliferation for both gram-positive S. epi. and gram-negative E. coli, particularly at 48 hrs post-inoculation. The various Si. 3. N. 4. samples showed the most favorable bacterial resistance for both species tested. The exact mechanism of the bacteriostatic behavior of Si. 3. N. 4. is still under investigation; but it may result from chemical interaction with the material's surface to form peroxynitrite (a powerful oxidative agent). 2. Conclusion. Identifying biomaterial surfaces that resist biofilm adhesion is an important emerging strategy in addressing implant-related infections. Si. 3. N. 4. is a new biomaterial with the apparent potential to suppress biofilm formation


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 318 - 318
1 Mar 2013
Walsh W Salleh R Marel E Walter L Dickison D
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Introduction. Mechanical stabilization following periprosthetic fractures is challenging. A variety of cable and crimping devices with different design configurations are available for clinical use. This study evaluated the mechanical performance of 5 different cable systems in vitro. The effect of crimping device position on the static failure properties were examined using a idealized testing set up. Materials and Methods. Five cable systems were used in this study; Accord (Smith & Nephew), Cable Ready (Zimmer), Dall-Miles (Stryker), Osteo Clage (Acumed) and Control Cable (DePuy). Cables were looped over two 25 mm steel rods. Cable tension was applied to the maximum amount using the manufactures instrumentation. Devices were crimped by orthopaedic surgeon according to instructions. Crimping device/sleeve was secured in two different positions; 1. Long axis in-line with the load; 2. Long axis perpendicular to the load (Fig 1). Four constructs were tested for each cable system at each position. All constructs were tested following equilibration in phosphate buffered saline at 37 degrees Celsius using a servohydraulic testing machine (MTS 858 Bionix Testing Machine, MTS Systems) at a displacement rate of 10 mm per minute until failure. The failure load, stiffness and failure model (cable failure or slippage) was determined for all samples. Data was analysed using a two way analysis of variance (ANOVA) followed by a Games Howell post hoc test. One sample of each cable – crimping construct was embedded in PMMA and sectioned to examine the crimping mechanism. Results. In vitro mechanical performance of the five cable systems tested differed between systems. Position of the crimping device was also a significant variable which influenced the peak load, stiffness as well as failure mode. Cable failure, cable failure inside crimping sleeve as well as cable slippage was observed when the crimper was perpendicular to the applied load while cable slippage was found when the load was in line with the crimper. Peak loads of the systems ranged from well over 5 kN (Cable Ready) to 1 kN (Accord) (Fig 2). Analysis of the crimping technique varied between systems as was achieved either with direct or indirect cable compression (Fig 3). Discussion. Cable systems achieve fixation through different means as demonstrated in this study. These differences translated into different failure modes as well as a wide range of mechanical properties when tested under idealized conditions. Placement of the crimping device can influence the failure loads as noted in the current testing


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 70 - 70
1 Sep 2012
Hsu Y Madi K Tong J Cossey A Au A
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Introduction. Novel hydrogel implants, TRUFIT® bone plugs, have been developed by Smith & Nephew to replace worn-out cartilage surfaces, restoring mobility and relieving joint pain. There is limited information, however, on the biomechanical properties of the implants. Therefore, appropriate mechanical testing and modelling must be carried out to assess their mechanical properties for load bearing applications. In this study, compressive properties of TRUFIT® bone and dual layer implants were examined under selected physiological loading conditions. The bone layer of the implant was also modelled using a biphasic poroviscoelastic (BPVE) material constitutive law and the results from the model are compared with those from the experiments. Materials and Methods. TRUFIT® CB plugs, with diameters of 11 and 5mm, were sectioned to obtain single layer bone and dual layer samples, with an aspect ratio of 0.86. Specimens were tested in confined and unconfined compressions at two constant strain rates of 0.002/sec (walking) and 0.1/sec (impact) [1-3] on a MTS servo-hydraulic test machine equipped with a bionix envirobath. All samples were tested in phosphate buffered saline (PBS) solution at 37 °C. A preload of 0.1 MPa was applied and preconditioning (10 cycles of 0.008 strain) at a constant strain rate of 0.005 sec. −1. [4] was used. The compressive modulus was calculated from the slope of the linear part of the stress-strain curve. In addition, whilst stress relaxation tests were performed on the bone samples in unconfined compression up to 5% strain, at a strain rate of 0.01/s (running) [1-2]. Biphasic Modelling. The bone implant was modelled as a biphasic poroviscoelastic (BPVE) material assuming constant permeability and linear viscoelasticty. An axisymmetric finite element model of the implant in unconfined compression was built using FEBio [5], with 8-node tri-linear displacement and pore pressure elements. The governing equations for linear BPVE theory are summarized in [6]. Six material coefficients were obtained to describe the model, as shown in Table 1. E and µ are the Young's modulus and Poisson coefficient of the solid matrix; k is the hydraulic permeability; G∗, t. 1. and t. 2. represent the discrete relaxation spectrum magnitude and time relaxation constants used to describe the intrinsic viscoelastic nature of the solid matrix. The Young's modulus of the solid matrix was calculated from the equilibrium stress versus strain in the linear range. The Poisson coefficient of the porous solid matrix was determined also from 3D in situ step-wise compressive tests using Digital Volume Correlation. Permeability measurements were performed, where steady state flow rate versus pressure gradient was measured and the hydraulic permeability was calculated using the Darcy's law. An inverse iterative FE technique was used to identify the remaining coefficients from the stress relaxation experiments. Results & discussion. The compressive moduli are summarized in Fig 1. The preliminary results seem to suggest that strain rate seems to have a dominant effect on compressive modulus. Higher strain rate would always result in higher modulus. On the other hand, the influence of confinement seems to be small. Higher moduli were observed for bones. Smaller sized (5mm) bone samples seem to have a higher modulus at both strain rates. For plugs, significantly higher modulus was found for 5mm samples in walking but similar results were obtained in impact. Fig. 2 shows a typical curve fitting exercise of the BPVE model using the experimentally determined stress relaxation curve (R. 2. =0.95), from which model parameters were obtained. The BPVE model is able to account for the initial, transient and stationary regime of stress relaxation. Moreover, the model is able to reproduce the monotonic unconfined compressive responses at two strain rates (walking and impact), as illustrated in Fig. 3. Acknowledgements. The authors would like to thank Smith & Nephew for providing the samples