Introduction. The fixation of press-fit orthopaedic devices depends on the mechanical properties of the bone that is in contact with the implants. During the press-fit implantation, bone is compacted and permanently deformed, finally resulting in the mechanical interlock between implant and bone. For the development and design of new devices, it is imperative to understand these non-linear interactions. One way to investigate primary fixation is by using computational models based on Finite Element (FE) analysis. However, for a successful simulation, a proper material model is necessary that accurately captures the non-linear response of the bone. In the current study, we combined experimental testing with FE modeling to establish a Crushable Foam model (CFM) to represent the non-linear bone biomechanics that influences implant fixation. Methods. Mechanical testing of human tibial trabecular bone was done under uniaxial and confined compression configurations. We examined 62 human trabecular bone samples taken from 8 different cadaveric tibiae to obtain all the required parameters defining the CFM, dependent on local bone mineral density (BMD). The derived constitutive rule was subsequently applied using an in-house subroutine to the FE models of the bone specimens, to compare the model predictions against the experimental results. Results. The crushable foam model provided an accurate simulation of the experimental compression test, and was able to replicate the ultimate compression strength measured in the experiments [Figure 1]. The CFM was able to simulate the post-failure behavior that was observed in the experimental specimens up to strain levels of 50% [Figure 2]. Also, the distribution of yield strains and permanent displacement was qualitatively very similar to the experimental deformation of the bone specimens [Figure 3]. Conclusion. The crushable foam model developed in the current study was able to accurately replicate the mechanical behavior of the human trabecular bone under compression loading beyond the yield point. This advanced bone model enables realistic simulations of the primary fixation of orthopaedic devices, allowing for the analysis of the influence of interference fit and frictional properties on implant stability. In addition, the model is suitable for failure analysis of reconstructions, such as the tibial collapse of total knee arthroplasty. For any figures or tables, please contact the authors directly

Collection of 4–5 independent peri-prosthetic tissue samples is recommended for microbiological diagnosis of prosthetic joint infections. Sonication of explanted prostheses has also been shown to increase microbiological yield in some centres. We compared sonication with standard tissue sampling for diagnosis of prosthetic joint and other orthopaedic device related infections. We used standard protocols for sample collection, tissue culture and sonication. Positive tissue culture was defined as isolation of a phenotypically indistinguishable organism from ≥2 samples; and positive sonication culture as isolation of an organism at ≥50 cfu/ml. We compared the diagnostic performance of each method against an established clinical definition of infection (Trampuz 2011), and against a composite clinical and microbiological definition of infection based on international consensus (Gehrke & Parvizi 2013). 350 specimens were received for sonication, including joint prostheses (160), exchangeable components (76), other orthopaedic hardware and cement (104), and bone (10). A median of 5 peri-prosthetic tissue samples were received from each procedure (IQR 4–5). Tissue culture was more sensitive than sonication for diagnosis of prosthetic joint and orthopaedic device related infection using both the clinical definition (66% versus 57%, McNemar's Χ2 test p=0.016) and the composite definition of infection (87% vs 66%, p<0.001). The combination of tissue culture and sonication provided optimum sensitivity: 73% (95% confidence interval 65–79%) against the clinical definition and 92% (86–96%) against the composite definition. Results were similar when analysis was confined to joint prostheses and exchangeable components; other orthopaedic hardware; and patients who had received antibiotics within 14 days prior to surgery. Tissue sampling appears to have higher sensitivity than sonication for diagnosis of prosthetic joint and orthopaedic device infection at our centre. This may reflect rigorous collection of multiple peri-prosthetic tissue samples. A combination of methods may offer optimal sensitivity, reflecting the anatomical and biological spectrum of prosthetic joint and other device related infections

Local antimicrobial therapy is an integral aspect of treating orthopaedic device related infection (ODRI), which is conventionally administered via polymethylmethacrylate (PMMA) bone cement. PMMA, however, is limited by a suboptimal antibiotic release profile and a lack of biodegradability. In this study, we compare the efficacy of PMMA versus an antibioticloaded hydrogel in a single- stage revision for chronic methicillin-resistant Staphylococcus aureus (MRSA) ODRI in. sheep. Antibiofilm activity of the antibiotic combination (gentamicin and vancomycin) was determined in vitro. Swiss alpine sheep underwent a single-stage revision of a tibial intramedullary nail with MRSA infection. Local gentamicin and vancomycin therapy was delivered via hydrogel or PMMA (n = 5 per group), in conjunction with systemic antibiotic therapy. In vivo observations included: local antibiotic tissue concentration, renal and liver function tests, and quantitative microbiology on tissues and hardware post-mortem. There was a nonsignificant reduction in biofilm with an increasing antibiotic concentration in vitro (p = 0.12), confirming the antibiotic tolerance of the MRSA biofilm. In the in vivo study, four out of five sheep from each treatment group were culture negative. Antibiotic delivery via hydrogel resulted in 10–100 times greater local concentrations for the first 2–3 days compared with PMMA and were comparable thereafter. Systemic concentrations of gentamicin were minimal or undetectable in both groups, while renal and liver function tests were within normal limits. This study shows that a single-stage revision with hydrogel or PMMA is equally effective, although the hydrogel offers certain practical benefits over PMMA, which make it an attractive proposition for clinical use

Currently, there is considerable interest in the role that metal allergy may play in the clinical performance of orthopaedic devices. The extant literature suggests that metal allergy is a real clinical phenomenon, albeit the prevalence and clinical impact are not defined. Degradation products in the form of ionic or particulate debris can complex with local proteins and alter their conformation so that they may not be recognised as self-proteins. This can result in an adaptive immune response. The typical paradigm proposed for such an allergy is that of a delayed type hypersensitivity response (Type 4) whereby the antigenic stimulus interacts with antigen presenting cells and T lymphocytes to elicit a cell mediated immune response. There is some evidence that patients with metal-on-metal bearings and/or high serum metal levels elicit more response to metal antigen challenge measured as either patch test sensitivity or lymphocyte proliferation. Thus, while there is an idiosyncratic aspect of the allergic response, there is also a dose response component. The diagnosis of metal allergy remains a challenge as patch testing has not been shown to correlate well with clinical symptoms. In-vitro assays, such as lymphocyte transformation testing, have promise but await robust clinical validation before they can be considered reliable diagnostic testing modalities. Allergy to implanted metal orthopaedic devices is a rare clinical event, and is a diagnosis of exclusion. Revision surgery should be considered a last resort with the understanding that the outcomes are unpredictable. Given the limitations of current diagnostic modalities, widespread screening of patients for metal allergies prior to TKA is not recommended

Aim. Periprosthetic joint infections (PJI) are a rare, but devastating complication. Diagnostic approaches to PJI vary greatly between different centers. Most commonly tissue biopsies and synovial fluid sampling are recommended for identification pathogens causing PJI. However, sensitivity and specificity of those techniques have been shown to be highly dependent on preanalytical factors like time and conditions of transportation, location of sampling, as well as analytical approaches and prolonged incubation for up to 14days. Sonication of explanted orthopedic devices has been shown to be more than only an addition in the diagnosis of PJI. The goal of this study was to evaluate the diagnostic value of sonication in PJI. Method. Retrospective cohort analysis of orthopedic samples sent for sonication from 29 surgical centers between 06/2014–04/2017. Until 07/2015 samples were plated on Columbia-, MacConkey-, Chocolate- and Schaedler agar*, incubated aerobically and anaerobically for up to 14 days. In 07/2015 an additional enrichment of 10ml per aerobic and anaerobic blood culture bottles* was introduced. The bottles were also incubated up to 14days and plated immediately if growth was detected. Results. We evaluated 698 orthopedic samples sent for sonication, of which resulted in growth of one (n=355) or several (n=15) relevant pathogens. Coagulase negative staphylococci were isolated in 162 cases; Staphylococcus aureus was isolated in 67 cases, Propionibacterium spp. In 23 cases, Streptococcus spp. in 14 cases, Gram negative in 44 cases, Enterococcus spp. also in 14 cases and Candida spp. in 3 cases. The necessary time of incubation to growth was further decreased to 1.8 days (range: 0–13) days after introduction of additional incubation of sonicate fluid in blood-culture bottles. 92.7% of all positive samples showed growth before the 8th day of incubation. Conclusions. Sonication of explanted orthopedic devices and culturing of the sonicate fluid provides a fast reliable tool for diagnosing pathogens of PJI/ODAI potentially without the need for prolonged incubation for up to 14 days. The additional incubation of the sonicate fluid in automated blood-culturing systems further improves the limit of detection and the time to growth. *BioMerieux, Marcy étoile

While surgeon-industry relationships in orthopaedics have a critical role in advancing techniques and patient outcomes, they also present the potential for conflict of interest (COI) and increased risk of bias in surgical education. Consequently, robust processes of disclosure and mitigation of potential COI have been adopted across educational institutions, professional societies, and specialty journals. The past years have seen marked growth in the use of online video-based surgical education platforms that are commonly used by both trainees and practicing surgeons. However, it is unclear to what extent the same COI disclosure and mitigation principles are adhered to on these platforms. Thus, the purpose of the present study was to evaluate the frequency and adequacy of potential COI disclosure on orthopaedic online video-based educational platforms. We retrospectively reviewed videos from a single, publicly-accessible online peer-to-peer orthopaedic educational video platform (VuMedi) that is used as an educational resource by a large number of orthopaedic trainees across North America. The 25 highest-viewed videos were identified for each of 6 subspecialty areas (hip reconstruction, knee reconstruction, shoulder/elbow, foot and ankle, spine and sports). A standardized case report form was developed based on the COI disclosure guidelines of the American Academy of Orthopaedic Surgery (AAOS) and the Journal of Bone and Joint Surgery. Two reviewers watched and assessed each video for presentation of any identifiable commercial products or brand names, disclosure of funding source for video, and presenter's potential conflict of interest. Additionally, presenter disclosures were cross-referenced against commercial relationships reported in the AAOS disclosure database to determine adequacy of disclosure. Any discrepancies between reviewers were resolved by consensus wherever possible, or with adjudication by a third reviewer when necessary. Out of 150 reviewed videos, only 37 (25%) included a disclosure statement of any kind. Sixty-nine (46%) videos involved the presentation of a readily identifiable commercial orthopaedic device, implant or brand. Despite this, only 13 of these (19%) included a disclosure of any kind, and only 8 were considered adequate when compared to the presenter's disclosures in the AAOS database. In contrast, 83% of the presenters of the videos included in this study reported one or more commercial relationships in the AAOS disclosure database. Videos of presentations given at conferences and/or academic meetings had significantly greater rates of disclosure as compared to those that were not (41% vs 14%; p=0.004). Similarly, disclosures associated with conference/meeting presentations had significantly greater rates of adequacy (21% vs 7%; p=0.018). Even so, less than half of the educational videos originating from a conference or meeting included a disclosure of any kind, and only about half of these were deemed adequate. No differences were seen in the rate of disclosures between orthopaedic subspecialties (p=0.791). Online orthopaedic educational videos commonly involve presentation of specific, identifiable commercial products and brands, and the large majority of presenters have existing financial relationships with potential for conflict of interest. Despite this, the overall rate of disclosure of potential conflict of interest in these educational videos is low, and many of these disclosures are incomplete or inadequate. Further work is needed to better understand the impact of this low rate of disclosure on orthopaedic education both in-training and in practice

Introduction. In total joint replacement devices, material loss from the taper junctions is a clinical concern. Previous studies of explanted orthopedic devices have relied on visual scoring methods to quantify the fretting-corrosion damage on the component interfaces. Previous research has shown that visual fretting-corrosion evaluation is correlated to the volume of material loss [1], but scoring is semi-qualitative and does not provide a quantitative measure of the amount of material removed from the surface. The purpose of this study was to develop and validate a quantitative method for measuring the volume of material lost from the surfaces of explanted devices at the taper-trunnion junction. Methods. 10 new exemplar taper adapter sleeves (Ceramtec, Plochingen, Germany) were used for method validation. By using exemplar devices we were able to create clinically realistic taper damage in a controlled and repeatable manner using machining tools. Taper surfaces were measured before and after in vitro material removal using a roundness machine (Talyrond 585, Taylor Hobson, UK). Axial traces were measured on each taper surface using a diamond stylus. The mass of artificially removed material was also measured gravimetrically using a microgram balance (Sartorius, CPA225D, accuracy = ± 0.00003g). Surface profiles were analyzed using a custom MatLab script and Talymap software was used to provide 3D visualizations of the pattern of material loss. Calculated volumetric material loss was compared to the gravimetric value. A sensitivity analysis was conducted to determine the optimum number of traces to characterize the material loss from taper junctions. Results. Our calculations of material loss predicted over 99% of the variation in gravimetric material loss (Figure 1, r2 = 0.9962). Examples of the pattern of material removal from explanted components resembled the patterns reported in explants (Figure 2). The sensitivity analysis showed that a minimum of 24 axial profiles are required for measurements to stay within 2% of the volume calculated with 144 traces for cases with an axisymmetric wear pattern. Discussion. We have developed and validated a quantitative method for the material loss from taper junctions in orthopedic devices. Our sensitivity analysis showed that a minimum of 24 profiles are required to calculate volumetric material loss accurately, however a further sensitivity analysis is required to establish the minimum number of profiles required to accurately characterize “asymmetric” wear patterns. The measurement of 24 profiles takes approximately 20 minutes. The validation thus far has comprised material loss in an axisymmetric pattern. Work is underway to validate the evaluation of tapers with an asymmetric wear pattern. The axisymmetric and asymmetric patterns are realistic representations of wear patterns seen in explanted taper surfaces. This validated method of estimating material loss from taper junctions will be used in our ongoing research program to understand the mechanisms of fretting-corrosion in retrieved orthopaedic tapers

Aim. Periprosthetic joint infections follow 1-3% of arthroplasty surgeries, with the biofilm nature of these infections presenting a significant treatment challenge. 1. Prevention strategies include antibiotic-loaded bone cement; however, increases in cementless procedures means there is an urgent need for alternative local antimicrobial delivery methods. 2. A novel, ultrathin, silica-based sol-gel technology is evaluated in this research as an anti-infective coating for orthopaedic prosthetic devices, providing local antibiotic release following surgery. Method. Reduction in clinically relevant microbial activity and biofilm reduction by antimicrobial sol-gel coatings, containing a selection of antibiotics, were assessed via disc diffusion and microdilution culture assays using the Calgary biofilm device. 3. Proliferation, morphology, collagen, and calcium production by primary bovine osteoblasts cultured upon antibiotic sol-gel surfaces were examined, and cytotoxicity evaluated using Alamar blue staining and lactate dehydrogenase assays. Concentrations of silica, calcium and phosphorus compounds within the cell layer cultured on sol-gel coatings and concentrations eluted into media, were quantified using ICP-OES. Furthermore, cellular phenotype was assessed using alkaline phosphatase activity with time in culture. Results. Low antibiotic concentrations within sol-gel had an inhibitory effect on clinically relevant biofilm growth, for example 0.8 mg ml. -1. tobramycin inhibited clinically isolated S. aureus (MRSA) growth with an 8-log reduction in viable colony forming units. There was no significant difference in metabolic activity between untreated and sol-gel exposed primary bovine osteoblasts in elution-based assays. Reduction (2-fold) in metabolic activity in direct contact assays after 48 hours exposure was likely to be due to increased osteoinduction, whereas no impact upon cell proliferation were observed (p=0.92 at 14 days culture). The morphology of primary osteoblasts was unaffected by culture on sol-gel coatings and collagen production was maintained. Calcium containing nodule production within bovine osteoblastic cells was increased 16-fold after 14 days culture upon sol-gel. Conclusions. The ultrathin sol-gel coating showed low cytotoxicity, strong biofilm reducing activity and antimicrobial activity, which was comparable to antibiotics alone, demonstrating that sol-gel delivery of antibiotics could provide local antimicrobial effects to inhibit PJI growth without the need for bone cement. Future work will develop and evaluate sol-gel performance in an ex vivo explant bone infection model which will reduce the need for animal experimentation

Introduction. Pre-clinical testing of orthopaedic devices could be improved by comparing performance with established implants with known clinical histories. Corail and Summit (DePuy Synthes, Warsaw) are femoral stems with proven survivorship of 95.1% and 98.1% at 10 years [1], which makes them good candidates as benchmarks when evaluating new stem designs. Hence, the aim of this study was to establish benchmark data relating to the primary stability of Corail and Summit stems. Methods. Finite Element (FE) simulations were run for 34 femurs (from the Melbourne femur collection) for a diverse patient cohort of joint replacement age (50 – 80 yrs). To account for the diversity in shape, the cohort included femurs with the maxima, minima and medians for 26 geometric parameters. Subject-specific FE models were generated from CT scans. An in-house developed algorithm positioned idealized versions of Corail and Summit (Figure 1) into each of the femur models so that the stem and femur shaft axes were aligned, and the vertical offset between the trunnion centre and the femoral head centre was minimised. For such a position, the algorithm selected the size that achieved maximum fill of the medullary canal without breaching the cortical bone boundaries. Joint contact and muscle forces were calculated for level gait and stair climbing[2] and scaled to the body mass of each subject. Femurs were rigidly constrained at the condyles. Risk of failure was assessed based on (i) stem micromotion, (ii) equivalent strains (iii) percentage of the bone-prosthesis contact area experiencing micromotions < 50 μm, micromotions > 150 μm and strains > 7000 μstrains [3]. Results. Stair climb loads resulted in higher micromotion and interface strains, compared to level gait loads. For level gait, on average, Corail had 89% and Summit had 91% of the contact area experiencing less than 50 μm and less than 1% of the contact area with micromotion greater than 150 μm. For stair climbing, the average area experiencing <50 μm was about 75% for both stems. On average, Corail and Summit had less than 1% of the contact area with micromotion greater than 150 μm during stair climbing. The average percentage of the contact are with strains greater than 7000 μstrains was about 2% for both stems during level gait, and 8% (Corail), 10% (Summit) during stair climbing (Figure 2). Discussion and Conclusion. It is desirable for the micromotion at the entire contact area to be below 50 μm. Despite the reported good survivorship of Corail and Summit [1], results of the FE simulations do not show such a distribution. Instead, results suggest that primary stability may be achieved with up to 25% of the contact area with micromotion greater than 50 μm. Hence, the 75th percentile may be a suitable metric for benchmarking femoral stems

To evaluate the proportion of microbial associations causing PJI, diversity of their strains and impact on treatment failure after the removal of the hip implant and insertion of a spacer. Spectrum of pathogens in 189 cases of PJI was studied retrospectively. Strains were isolated from the joint aspirates, tissue samples and removed orthopedic devices. The cohort comprised 144 cases of PJI after primary THA and 45 cases after the hip replacement revision surgery. All patients underwent first stage of two-stage revision procedure which involves the removal of a hip implant, debridement of infected periprosthetic tissues and subsequent insertion of a bone cement spacer. There were 92 males and 97 females (median age of 57 yrs). Statistical analysis of the results was performed with GraphPad Prism 6.0 (California, USA). Microbial associations were detected in 28.6% (n=54) of PJI cases. Gram-positive bacteria prevailed in both groups with mono- and polymicrobial etiology. There were 52.5% of S. aureus isolates in monomicrobial group and 25% isolates in polymicrobial group (p=0.0002). This also included 8.4 and 20.6% isolates of MRSA, respectively (p<0.0001). CNS were detected in 20.1% of mono- and 27.9% of polymicrobial infection isolates, including about 40% of MRSE in both groups. Gram-negative pathogens accounted for 25.7% of isolates in polymicrobial group and 14.1% in monomicrobial group (p=0.022). Non-fermenting bacteria prevailed among Gram-negative strains presented in associations. Acinetobacter sp. and P. aeruginosa were identified in 7.4% (p=0.043) and 5.1% (p=0.56) of polymicrobial isolates. The percentage of treatment failure after the removal of the hip implant and insertion of a spacer was considerably higher (p<0.0001) in patients with polymicrobial than monomicrobial infection: 72.2 vs 25.2%, respectively. The proportion of isolates in microbial associations involving Gram-negative pathogens was 61.5% in patients with infection recurrence and 26.7% in patients with a successful outcome of the surgery (p=0.033). Microbial associations were found in 28.6% of PJI cases after hip arthroplasty. They posed a significant risk for treatment failure after removal of the hip implant and insertion of a spacer. The multidrug-resistant strains (MRSA, Acinetobacter sp. and P. aeruginosa) were often isolated in microbial associations. Our results suggest that further study of the risk factors for polymicrobial infection is necessary in patients with PJI. Identification of a patient group at high risk for developing polymicrobial PJI will allow prescription of empiric antimicrobial therapy in time, taking into account possible multi-resistant pathogens

Knee osteoarthritis results in pain and functional limitations. In cases where the arthritis is limited to one compartment of the knee joint then a unicondylar knee arthroplasty (UKA) is successful, bone preserving option. UKA have been shown to result in superior clinical and functional outcomes compared to TKA patients. However, utilisation of this procedure has been limited due primarily to the high revision rates reported in joint registers. Robotic assisted devices have recently been introduced to the market for use in UKA. They have limited follow up periods but have reported good implant accuracy when compared to the pre-operative planned implant placement. UKA was completed on 25 cadaver specimens (hip to toe) using an image-free approach with infrared optical navigation system with a hand held robotically assisted cutting tool. Therefore, no CT scan or MRI was required. The surface of the condylar was mapped intra operatively using a probe to record the 3 dimensional surface of the area of the knee joint to be resurfaced. Based on this data the size and orientation of the implant was planned. The user was able to rotate and translate the implant in all three planes. The system also displays the predicted gap balance graph through flexion as well as the predicted contact points on the femoral and tibial component through flexion. The required bone was removed using a bur. The depth of the cut was controlled by the robotically controlled freehand sculpting tool. Four users (3 consultant orthopaedic surgeon and a post-doctoral research associate) who had been trained on the system prior to the cadaveric study carried out the procedures. The aim of this study was to quantify the differences between the ‘planned’ and ‘achieved’ cuts. A 3D image of the ‘actual’ implant position was overlaid on the ‘planned’ implant image. The errors between the ‘actual’ and the ‘planned’ implant placement were calculated in three planes and the three rotations. The maximum femoral RMS angular error was 2.34°. The maximum femoral RMS translational error across all directions was up to 1.61mm. The maximum tibial RMS angular error was 2.60°. The maximum tibial RMS translational error across all directions was up to 1.67mm. In conclusion, the results of this cadaver study reported low RMS errors in implant position placement compared to the plan. The results were comparable with those published from clinical studies investigating other robotic orthopaedic devices. Therefore, the freehand sculpting tool was shown to be a reliable tool for cutting bone in UKA and the system allows the surgeon to plan the placement of the implant intra operatively and then execute the plan successfully

Polymer foams have been extensively used in the testing and development of orthopaedic devices and computational models. Often these foams are used in preference to cadaver and animal models due to being relatively inexpensive and their consistent material properties. Successful validation of such models requires accurate material/mechanical data. The assumed range of compressive moduli, provided in the sawbones technical sheet, is 16 MPa to 1.15 GPa depending on the density of foam. In this investigation, we apply two non-contact measurement techniques (digital volume correlation (DVC) and optical surface extensometry/point-tracking) to assess the validity of these reported values. It is thought that such non-contact methods remove mechanical extensometer errors (slippage, misalignment) and are less sensitive to test-machine end-artifacts (friction, non-uniform loading, platen flexibility). This is because measurement is taken directly from the sample, and hence material property assessment should be more accurate. Use of DVC is advantageous as full field strain measurement is possible, however test time and cost is significantly higher than extensometry. Hence, the study also sought to assess the viability of optical extensometry for characterising porous materials. Testing was conducted on five 20 mm cubic samples of 0.32g/cc (20 pcf) solid rigid polyurethane foam (SAWBONESTM). The strain behaviour was characterised by incremental loading via an in situ loading rig. Loading was performed in 0.1 mm increments for 8 load steps with scans between loading steps. Full field strain measurement was performed on one sample by micro focus tomography (muvis centre, Southampton) and subsequent DVC (DaVis, Lavision). Average strains in each direction were then calculated to enable modulus and Poisson's ratio calculation. These results were subsequently corroborated by use of optical point-tracking (MatchID). To account for heterogeneities, axial strain measurements were averaged from six points on the front and rear surfaces (fig.2). In each test compressive displacement was applied to 900N (∼2MPa) to remain within the linear elastic region. Significant variability of individual strain measurements were observed from point couples on the same sample, indicating non-uniform loading did occur in all samples. However, by averaging across multiple points, linear loading profiles were ascertained (fig.2). For all non-contact methods the calculated elastic moduli were found to range between 331–428 MPa whilst the approximated modulus based on cross head displacement was ∼210 MPa, similar to the manufacturer's quoted value (220MPa). The point-tracking gave a significantly higher modulus (p = 0.047) than the DVC results as only surface measurements were made. It is thought that a correction factor may be ascertained from the finite element method to correct this. Both the DVC and point-tracking results (p = 0.001) indicated a substantially higher compressive modulus than the manufacturer provided properties. This study demonstrates that methods of measuring displacement data on cellular foams must be carefully considered, as artefacts can lead to errors of up to 70% compared to optical and x-ray based techniques

Additive manufacturing (AM) techniques have gained attraction in orthopedic implant design with their ability to create unique shapes and structures. Depending on the application, there are different mechanical properties required. This study evaluated the mechanical properties of direct metal laser sintered (DMLS) Titanium alloy (Ti6Al4V) with and without hot isostatic pressure (HIP) treatment. Three dimensional computer modeling and the DMLS manufacturing assisted in building net or near-net samples for testing. The material testing consisted of uniaxial tension, Charpy impact, rotating beam fatigue (RBF), density, and hardness. Two sets of Ti6Al4V samples were created for testing using a DMLS process and stress relieved in a vacuum furnace prior to removal from the build platform. One set of samples were HIP treated. The two sets of samples were tested and the material properties of the non-HIP treated samples were compared to those with HIP treatment. Tension testing was conducted on fifteen (15) samples per treatment according to ASTM E8/E8M on as-built samples designed to a round specimen 3 per the standard. Fifteen (15) Charpy impact samples per treatment were built to near-net shapes. A low stress grind was performed on all surfaces and a notch was placed in the sample to comply with ASTM E23 and testing was performed in accordance with the standard. Fifteen (15) samples were built per treatment and machined for RBF per ISO 1143. RBF was performed on all samples at a frequency of 100 Hz with run out conditions of 10M cycles or failure. Density and hardness was measured on three (3) samples from each set using Archimedes' Principle and Rockwell hardness techniques respectively. The average (standard deviation) tensile strengths between the two groups were statistically different (p < 0.05). The non-HIP treated samples had an average ultimate strength of 956(10) MPa, yield strength of 896(13) MPa, and modulus of 118(2) GPa (Table 1). The HIP treated samples had an average ultimate strength of 909(4) MPa, yield strength of 832(9) MPa, and modulus of 112(3) GPa (Table 1). There was also statistical differences in the impact strength with the HIP treatment samples having a higher required force of 23.4(1.6) J compared to the non-HIP treated group of 19.8(1.8) J (Table 1). The fatigue strength of the samples HIP treated compared to the non-HIP treated group was 650 MPa and 396 MPa respectively (Table 1). This study shows that the HIP treatment of DMLS Ti6Al4V diminishes some mechanical strengths while greatly improving the fatigue life of the material. As we continue to evaluate these “new” materials for orthopedic devices, these mechanical and physical properties will help us understand the capabilities of this process and material

Problems. Biofilm infections are increasingly associated with orthopedic implants. Bacteria form biofilms on the surfaces of orthopedic devices. The biofilm is considered to be a common cause of persistent infections at a surgical site. The growth and the maturation of biofilm are enhanced by the flow of broth in culture environment. In order to reduce the incidence of implant-associated infections, we developed a novel coating technology of hydroxyapatite (HA) containing silver (Ag). We previously reported that the Ag-HA coating inhibits biofilm formation under flow condition of Trypto Soy Broth + 0.25% glucose for 7 days. In this study, we evaluated whether the Ag-HA coating continuously inhibits the biofilm formation on its surface under flow condition of fetal bovine serum, which contains many in vivo substrates such as proteins. Materials and Method. The commercial pure titanium disks were used as substrates. Ag-HA or HA powder was sprayed onto the substrates using a flame spraying system. The HA coating disks were used as negative control. The biofilm-forming methicillin resistant Staphylococcus aureus (BF-MRSA; UOEH6) strain was used. The bacterial suspension (about 10. 5. colony forming units) was inoculated into 24-well sterile polystyrene tissue culture plates. The Ag-HA and HA coating disks were aseptically placed in the wells. After cultivation at 37°C for 1 hour, the disks were rinsed twice with 500 μL sterile PBS (−) to eliminate the non-adherent bacteria. After rinsing, the disks were transferred into petri-dish containing heat-inactivated FBS with a stirring bar on the magnetic stirrer and they were cultured at 37 °C for 24 hours, 7 and 14 days. In the meantime, the stirring bar was spun at 60 rounds per minute. Then, the disks were immersed in a fluorescent reagent to stain the biofilm. Finally, the biofilm on each disk was observed by a fluorescence microscope and the biofilm-covered rate (BCR) on the surfaces of them was calculated using the NIH image software. Results. Biofilm was hardly observed on the Ag-HA coating. However, the biofilm on the HA coating was extensive and mature (Fig. 1). At 24h after cultivation, BCRs of BF-MRSA were 2.1% and 19.8% on the Ag-HA and HA coatings, respectively. Similarly, they were 6.3% and 12.4% on the Ag-HA and HA coatings at 7 days. At 14 days they were 20.6% and 39.4% on the Ag-HA and HA coatings, respectively. These results demonstrate that BCRs on the Ag-HA coating were significantly lower than those on the HA coating (Fig. 2). Discussion. The Ag-HA coating continuously showed the inhibiting ability for biofilm formation under flow condition for 14 days. Ag ions inhibited the biofilm formation on the Ag-HA coating by killing adherent bacteria in the vicinity of the surface, although the release rate of Ag ions was high until 24h after immersion and decreased thereafter. The Ag-HA coating would be expected to contribute to reduction of implant-related biofilm infection

Retrieval analysis has been valuable in the assessment of in-vivo surface damage of orthopedic devices. Historically, subjective techniques were used to grade damage on the implant's surface. Microscopy improved the ability to localize and quantify damage, but cannot measure volumetric wear due to this damage. Laser scanning provides volumetric wear, but lacks image data. Recent techniques superimpose image data on laser scan data (photorendering) and combine the strengths of both methods. Our goal is to use such methods to improve our damage assessment and potentially correlate this assessment to volumetric wear. This project focused on two areas: image-stitching and photorendering. Image-stitching registers multiple images into large-scale high-resolution composites. Six total disc replacement components were imaged with a digital microscope (Moticam 2, Motic). Three sets were taken of each component: a single template at 10x zoom (1×1), a 4-image composite at 18x zoom (2×2), and a 9-image composite at 18x zoom (3×3). The 2×2 and 3×3 sets were image-stitched to resemble their template counterpart. Measurement error was defined using common pixels identified between the composite and template images for comparison with a semi-automated feature detection algorithm (Figure 1). For photorendering, a pilot study was performed on a single retrieved tibial bearing. The component was imaged with a digital microscope (VHX-2000, Keyence) under a 3D image-stitching setting, providing a high-resolution photo embedded with height values. MATLAB was used to convert the image into a photo-rendered point cloud approximating the surfaces. The component was then laser scanned, creating a 3D point cloud with resolution 0.127 mm. The photo-rendered point cloud data was registered to the laser scan data using an iterative closest point algorithm (Geomagic Studio, Geomagic). An analysis of all composite images showed a mean error of 0.221 mm. Figure 2 compares regions of images for the template, 2×2, and 3×3 composites. Zooming in shows the effect of the increased resolution contained in the composite. The 2×2 and 3×3 composites had mean errors of 0.231 mm and 0.209 mm, respectively; these were not significantly different. Comparisons among image types showed that components with less features exhibited larger errors during image-stitching. Figure 3 shows images resulting from each step of the photorendering process. The final image of the figure shows a qualitative result of our ability to photorender the tibial bearing surface of the component. While combining microscopy and laser scan data works anecdotally, further analyses must be performed to assure the robustness of the technique. The digital microscope's embedded image-stitching software is limited in its maximum field of view; we look to extend this by taking multiple scans and using in-house software to generate a composite of a whole implant. The improved resolution provided by microscopy offer an opportunity to automate damage assessment, yielding damage mapped images which can also be overlaid on laser scan data. This may provide a means to better quantify observed damage and yield meaningful correlations with volumetric loss due to wear

Aims

In the UK, the NHS generates an estimated 25 megatonnes of carbon dioxide equivalents (4% to 5% of the nation’s total carbon emissions) and produces over 500,000 tonnes of waste annually. There is limited evidence demonstrating the principles of sustainability and its benefits within orthopaedic surgery. The primary aim of this study was to analyze the environmental impact of orthopaedic surgery and the environmentally sustainable initiatives undertaken to address this. The secondary aim of this study was to describe the barriers to making sustainable changes within orthopaedic surgery.

Aim

The coronavirus disease 2019 (COVID-19) pandemic presents significant challenges to healthcare systems globally. Orthopaedic surgeons are at risk of contracting COVID-19 due to their close contact with patients in both outpatient and theatre environments. The aim of this review was to perform a literature review, including articles of other coronaviruses, to formulate guidelines for orthopaedic healthcare staff.

We have prospectively studied the outcome of infections associated with implants which were retained and treated using a standardised antimicrobial protocol. Over a period of four years, we studied 24 consecutive patients who had symptoms of infection for less than one year, a stable implant, no sinus tract and a known pathogen which was susceptible to recommended antimicrobial agents. The infections involved hip prostheses (14), knee prostheses (5), an internal fixation device (4), and an ankle prosthesis (1).

Twenty patients had a successful outcome at a median follow-up of 3.7 years (1.8 to 4.7); four had failure of the implant after a median follow-up of 1.2 years (0.3 to 2.5). The probability of survival without failure of treatment was 96% at one year (95% confidence interval (CI) 88 to 100), 92% at two years (95% CI 80 to 100) and 86% at three years (95% CI 72 to 100).

Patients with a short-term infection but with a stable implant, no sinus tract and a known pathogen may be successfully treated by retention of the implant and the use of a standardised regimen of antimicrobial treatment.