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Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_4 | Pages 18 - 18
1 Jan 2016
Brockett C Smyth A Day M Harris N Partridge S Williams S Fisher J
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Introduction

Total ankle replacement (TAR) has been used as a surgical intervention for arthritis since the 1970s. However, unlike clinically successful hip and knee replacements, TARs are renowned for extensive contraindications to surgery and high failure rates with an average of 83% survival at 5 years. The majority cite aseptic loosening as the reason for failure. The aim of this study wais to analyse retrieved TARs visually and through interferometry to identify potential the failure mechanisms associated with these devices.

Methods

Retrieved total ankle replacements (n=11) from consecutive revision surgeries carried out at Chapel Allerton Hospital, Leeds between August 2012 and January 2014, were collected for study at the University of Leeds, under an NRES approved procedure (09/H1307/60).

The bearing surfaces of the samples were visually inspected for evidence of damage and wear. The bearing surfaces between the tibial component and the flat surface of the polyethylene insert were then examined using a scanning white light interferometer (NP Flex, Bruker, USA). It was not possible to characterise the talar bearing surface or the inferior polyethylene surface at this stage through interferometry due to the curvature of the surface. The components were aligned and five sections on each of the surfaces measured. These sections represented; anterior-medial, anterior-lateral, posterior-medial, posterior lateral and central regions of the bearing surfaces. 3D roughness values were recorded, and the mean 3D surface roughness compared between implants. Measurements were taken on the medial and lateral aspects of the bearing surfaces to investigate whether damage was location specific. A coefficient of determination was calculated to assess the relationship between implantation time and surface roughness.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 139 - 139
1 Dec 2013
Noble P Dwyer M Jones H Field RE McCarthy JC
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Introduction:

The sealing function of the acetabular labrum is central to the stability of the hip and the health of the joint. Disruption of the labrum has been shown to reduce intra-articular pressure and increase the rate of cartilage consolidation during static loading. Functional activities require movement of the hip through wide ranges of joint motion which disrupt joint congruency, and thus may alter the seal. This study was performed to test the hypothesis that the sealing function of the labrum varies with the position of the hip during functional activities.

Methods:

Six fresh cadaveric hip joint specimens were obtained from donors of average age 45.5 ± 16.1 years (range 25–63 years). Each specimen was dissected free of soft tissue, leaving the capsule and labrum intact, potted in mounting fixtures, and placed in a loading apparatus. Catheters were inserted into the central and peripheral compartments of each hip to allow infusion of fluid and monitoring of compartment pressures via miniature transducers (OMEGA Engineering, Inc). After application of a joint load of 0.50 BW, fluid was introduced into the central compartment at a constant rate until transport was indicated by a rise in pressure within the peripheral compartment. These measurements were performed with each hip placed in 10 functional positions ranging from −5 to 105 degrees of flexion, −5 to 13 degrees of abduction, and −25 to 35 degrees of external rotation simulating the sequential stages of gait, stooping, and pivoting. Motion analysis was performed via reflective marker arrays attached to the femur and pelvis to allow computer visualization of the position of the pelvis and femur using CT reconstructions. In each hip position, we measured the peak pressure (kPA) developed within the central compartment prior to fluid transfer to the peripheral compartment.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_10 | Pages 37 - 37
1 May 2016
Shon W Suh D Han S Yun H Kumar P
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Introduction

The purpose of this study was to identify the factors contributing to the development and progression of periacetabular osteolytic lesions and to identify which of these lesions can progress at an early stage following THA using repeated computed tomography scans. We also evaluated the accuracy of radiographs in assessing periacetabular osteolysis after THA with uncemented acetabular components and compared it with results of CT analysis.

Methods

CT scans were done in ninety-seven patients (118 hips) who had undergone primary THA between 1996 and 2004 at our hospital at a minimum of two-years postoperatively, from April to August 2006. All the CT images were acquired using high resolution multi-detector row CT (MDCT). The mean age of the patients at the time of surgery was 46.2 years (range, 21–65 years). The mean follow-up at the time of obtaining CT scan was 82.1 months (range, 18–234 months). The second CT scans were obtained in sixty three hips of 49 patients (36 males and 13 females) in 2009. The mean of patient's age was 52.7 years (range, 30 to 76 years). At the time of initial CT scan, the mean duration of implantation was 76.9 months (range, 17–156 months). The volume of periacetabular osteolysis was measured using Rapidia 3D software version. Linear wear of the PE was measured in digitalized radiographs obtained within 3 months of the surgery.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_4 | Pages 16 - 16
1 Jan 2016
Suh DH Han S Yun HH Shon WY
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A retrospective analysis of 63 primary total hip arthroplasty cases was done using repeated computed tomography scans to evaluate the pelvic osteolytic lesions in early stage. The progression rate of osteolysis of hips with small osteolytic volume less than 766.97 mm(3) in initial CT was 85.82 mm(3)/year, and that of hips with osteolysis more than 766.97 mm(3) was 456.3 mm(3)/year (P < 0.001). Younger patients less than 52 years old with good Harris Hip Scores (more than 80) frequently showed much faster progression in volume of osteolytic lesions. The rate of osteolysis was accelerated when the amount of osteolysis reached a certain threshold volume in active young patients in a cascade manner even in early stage.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 70 - 70
1 Sep 2012
Hsu Y Madi K Tong J Cossey A Au A
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Introduction

Novel hydrogel implants, TRUFIT® bone plugs, have been developed by Smith & Nephew to replace worn-out cartilage surfaces, restoring mobility and relieving joint pain. There is limited information, however, on the biomechanical properties of the implants. Therefore, appropriate mechanical testing and modelling must be carried out to assess their mechanical properties for load bearing applications.

In this study, compressive properties of TRUFIT® bone and dual layer implants were examined under selected physiological loading conditions. The bone layer of the implant was also modelled using a biphasic poroviscoelastic (BPVE) material constitutive law and the results from the model are compared with those from the experiments.

Materials and Methods

TRUFIT® CB plugs, with diameters of 11 and 5mm, were sectioned to obtain single layer bone and dual layer samples, with an aspect ratio of 0.86. Specimens were tested in confined and unconfined compressions at two constant strain rates of 0.002/sec (walking) and 0.1/sec (impact) [1-3] on a MTS servo-hydraulic test machine equipped with a bionix envirobath. All samples were tested in phosphate buffered saline (PBS) solution at 37 °C. A preload of 0.1 MPa was applied and preconditioning (10 cycles of 0.008 strain) at a constant strain rate of 0.005 sec−1 [4] was used. The compressive modulus was calculated from the slope of the linear part of the stress-strain curve. In addition, whilst stress relaxation tests were performed on the bone samples in unconfined compression up to 5% strain, at a strain rate of 0.01/s (running) [1-2].


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_22 | Pages 65 - 65
1 Dec 2017
Post V Morgenstern M Harris L Mageiros L Hitchings MD Méric G Pascoe B Sheppard SK Richards G Moriarty F
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Aim

Staphylococcus epidermidis has emerged as an important opportunistic pathogen causing orthopedic device-related infections (ODRIs). In this prospective clinical and laboratory study, we have investigated the association of genome variation and phenotypic features of the infecting S. epidermidis isolate with the clinical outcome of the infected patient.

Method

One hundred and four invasive S. epidermidis isolates were prospectively collected from patients with ODRI. Upon patient entry into the study, surgical parameters such as type of implant; open or closed fracture were documented. Personal characteristics were also documented and included: gender; age; body mass index (BMI); smoker/non-smoker; overall medical condition (Charlson comorbidity index); and chronic immunosuppressive conditions. Any revision surgeries involving the site of interest and all isolated pathogens were recorded throughout the course of treatment and follow-up. The clinical outcome after treatment was measured with a mean follow-up period (FUP) of 26 months, and each patient was then considered to have been “cured” or “not cured”. The isolates were tested for their antibiotic susceptibility and ability to form biofilm. Whole genome sequencing was performed on all isolates and genomic variation was related to features associated with “cured” and “not cured”.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 481 - 481
1 Dec 2013
Kurdziel M Wiater B Moravek J Pinkas D Wiater JM
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Purpose:

Glenoid loosening persists as a common cause of anatomic total shoulder arthroplasty (TSA) failure. Considering radiographic evidence of loosening as an endpoint, TSA has a reported survivorship of only 51.5% at 10 years. Component loosening may be related to cementation and it is postulated that poor cement penetration and heat-induced necrosis may partially be responsible. There is a growing interest among surgeons to minimize or abandon cement fixation and rely on biologic fixation to the polyethylene for long-term fixation. De Wilde et al. reported promising early clinical and radiographic results using a pegged, all-polyethylene ingrowth glenoid design implanted without cement. The goal of this study was to compare glenoid micromotion in an all-polyethylene, centrally fluted pegged glenoid using 3 cement fixation techniques.

Materials and Methods:

Glenoid components (Anchor Peg Glenoid, Depuy Orthopaedics, Warsaw, IN, USA) (Figure 1) were implanted in polyurethane foam testing blocks with 3 different fixation methods (n = 5 per group). Group I glenoids were implanted with interference fit fixation with no added cement. Group II was implanted with a hybrid fixation, where only the peripheral pegs were cemented. Group III glenoids were fully cemented for implantation. Glenoid loosening was characterized according to ASTM Standard F-2028. The glenoid component and a 44 mm humeral head were mounted to a materials testing frame (858 Mini Bionix II, MTS Crop., Eden Prairie, MN, USA) with a 750N applied joint compressive force (Figure 1). A humeral head subluxation displacement of ± 0.5 mm was experimentally calculated as a value that simulates glenoid rim loading that may occur at higher load activities. For characterization of glenoid loosening, the humeral head was cycled 50,000 times along the superior-inferior glenoid axis, simulating approximately 5 years of device service. Glenoid distraction, compression, and superior-inferior glenoid migration were recorded with two differential variable reluctance transducers fixed to the glenoid prosthesis.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_20 | Pages 79 - 79
1 Nov 2016
Huebner K O'Gorman D Faber K
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Rotator cuff repair is performed to treat shoulder pain and disability. Failure of the tendon repair site is common; one strategy to improve healing is to enforce a period of post-operative immobilisation. Immobilisation may have unintended effects on tendon healing. Tenocytes under uniaxial strain form more organised collagen and up regulate expression of proliferative genes. Vitamin C (ascorbic acid), an anti-oxidant that is a co-factor for collagen synthesis, has also been reported to enhance collagen deposition and organisation. The purpose of this study was to compare human tenocyte cultures exposed to uniaxial cyclical strain with or without slow-release ascorbic acid (ascorbyl-2 phosphate) to determine their individual and combined effects on tissue remodelling and expression of tissue repair genes.

Rotator cuff tissues were collected from degenerative supraspinatus tears from eight patients. Tenocytes were incorporated into 3D type I collagen culture matrices. Cultures were divided into four groups: 1) ascorbic acid (0.6mMol/L) + strain (1%–20% uniaxial cyclic strain at 0.1 Hz), 2) ascorbic acid unstrained, 3) strain + vehicle 4) unstrained + vehicle. Samples were fixed in paraffin, stained with picrosirius red and analysed with circular polarising light. A second set of cultures were divided into three groups: 1) 0.5mM ascorbic acid, 2) 1mM ascorbic acid, 3) vehicle cultured for 24, 72, 120 and 168 hours. Cell-free collagen matrix was used as a control. Tenocyte proliferation was assessed using the water soluble tetrazolium-1 (WST1) assay and f tissue repair gene expression (TGFB1, COL1A1, FN1, COLIII, IGF2, MMP1, and MMP13), were analysed by qPCR. The data were analysed using a Split model ANOVA with contrast and bonferroni correction and a one-way ANOVAs and Tukey's test (p<0.05 was significant).

Our results indicated that unstrained cultures with or without exposure to slow release ascorbic acid exhibited greater picrosirius red birifringency and an increase in collagen fiber deposition in a longitudinal orientation compared to strained tenocytes. We found that slow release ascorbic acid promoted significant dose and culture-time dependent increases in tenocyte proliferation (p<0.05) but no obvious enhancement in collagen deposition was evident over cultures without ascorbic acid supplementation.

Based on these data, applying strain to tenocytes may result in less organised formation of collagen fibers, suggestive of fibrotic tissue, rather than tendon remodelling. This may indicate that a short period of immobilisation post-rotator cuff repair is beneficial for the healing of tendons. Exposure to slow release ascorbic acid enhanced tenocyte proliferation, suggesting that supplementation with Vitamin C may improve tendon repair post-injury or repair. Future studies will assess levels of tissue repair-associated proteins as well as comparing traumatic and degenerative rotator cuff tears to healthy uninjured rotator cuff tissue.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXIII | Pages 201 - 201
1 May 2012
Steck R Gregory L Schuetz M Wullschleger M Minehara H
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To elucidate the molecular biology of fracture healing, murine models are preferred. We performed a study with the first internal fixation system that allows studying murine fracture healing in a controlled mechanical environment, to characterise the timing of the fracture healing cascade with this model, based on a histological evaluation.

Femoral osteotomies were performed in 68 male C57BL/six mice and stabilised with locking internal fixation plates in either stiff, or defined, flexible configurations. Healing progression was studied at 10 time points between 3 and 42 days post- surgery. After surgery, mice were radiographed to confirm the correct implant positioning. After sacrifice, the extracted femora were processed for decalcified histology. Thin sections were taken as serial transverse sections and stained for subsequent histomorphometric analysis and three-dimensional reconstruction of the different fracture callus tissues.

The surgery was successful in 62 animals. Only six6 (8.8%) animals had to be sacrificed due to complications during surgery. The post-operative radiographs demonstrated a high reproducibility of implant positioning and no implant failure or screw loosening occurred during the experimental period. The improved consistency in surgical technique leading to more uniform results represents a key advantage of this system over other mouse fracture healing models. As such, it may allow a reduction in the sample size needed in future murine fracture healing studies. The histological evaluation confirmed the lack of a periosteal callus, and exclusively endosteal, intramembraneous bone formation in the bones stabilised with the stiff implants. The bones that were stabilised with the more flexible internal fixation plates showed additional endochondral ossification with extensive, highly asymmetrical, periosteal callus formation.

Our results demonstrate that this murine fracture model leads to different healing patterns depending on the flexibility of the chosen plate system. This allows researchers to investigate the molecular biology of fracture healing in different ossification modes by selection of the appropriate fixation.


Orthopaedic Proceedings
Vol. 97-B, Issue SUPP_8 | Pages 5 - 5
1 Jun 2015
Edwards D Karunaratne A Forsberg J Davis T Clasper J Bull A
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Heterotopic ossification (HO) is the formation of lamellar bone in extra-skeletal soft tissues. Its exact pathogenic mechanism remains elusive. Previous studies demonstrate observation only of HO at the microscopic scale. This study uses scanning electron microscopy (SEM), Back-scatter electron (BSE) imaging and mechanical testing to detail the organic and non-organic elements of HO, compared to normal bone, to guide stem cell and bio-modelling research into HO. Samples analysed were 5 military blast related HO patients, 5 control cadaveric samples (age and sex matched). Samples were imaged using SEM, BSE and the I13 beam Synchrotron x-ray diffraction scanner using validated quantitative and qualitative techniques of measurement. Appearances seen in HO compared to normal bone were characterised by the presence of a hyper-vascular network and high lacunae (osteocyte) counts, two distinct zones of bone mineral density distribution, with a tendency for hypermineralisation with kurtosis of the grey scale plots (mineral content as a weight percentage of Ca2+ was calibrated to atomic weight of C, Al and HA). Direction of dependence and collagen orientation in HO suggest isotropic properties. This research demonstrates that HO is bone, however its characteristics suggest a high metabolic turnover and disorganised ultra-structure consistent with an inflammatory origin.


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 488 - 488
1 Dec 2013
Racasan R Fleming L Bills P Skinner J Hart A Blunt L
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Background

The changes in surface roughness occurring during the wear process at the bearing surface are of great importance in trying to understand the failure mechanism of large head metal-on-metal hip replacements. The aim of the study is to identify and characterise the areal surface parameter variation between the worn and unworn areas. Surface topography variations at the bearing surface have an effect on the lubrication regime [1]. In vitro tests of these components have suggested a “self-polishing” of the surface [2]. Traditionally Ra has been used as a descriptor of surface texture. Considering the high standard of manufacturing to which these components are produced, Ra is not sufficient to describe surface morphology which requires spatial information which can only be achieved through the use of areal parameters.

Methods

A total of 50 retrieved metal-on-metal hip replacements were assessed using white light scanning interferometry (Talysurf CCI, Ametek, UK) to determine the difference in the areal surface topography parameters between the worn and unworn regions of the bearing surface. The worn area was identified by use of a previously described method [3] to produce a wear map of the bearing surface, this allows the identification of the regions of interest. A series of six measurements were taken on each component (figure 1) comprising of: 2 measurements at the equator of the head representing the unworn region, one measurement at the pole and just off centre from the pole and the rest of the measurements were taken inside and at the boundary of the wear area. Each measurement covered an area of 1 mm2 therefore it is crucial that the location of the measurement be established as accurately as possible.

Data was analysed to determine the most relevant parameters that could be used to describe and highlight the changes in surface roughness that occur during the wear process.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_22 | Pages 78 - 78
1 Dec 2017
Takoudju E Guillouzouic A Stanimir K Pecorari F Corvec S
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Aim

Although there are no treatment guidelines for Propionibacterium acnes (PA) bone and joint infections (Corvec et al Acta Orthopedica 2016), these infections can be treated with a combination of fluoroquinolones and rifampicin. Rifampicin resistance have already been reported either in in vitro selected mutants or clinical isolates (Furustrand et al JAC 2013, Anaerobe 2015). Minimal inhibitory concentrations of levofloxacin (LVX) ranging from 0,12 to 0.5mg/L are regularly observed but resistance has not yet been investigated. We investigated the in vitro emergence of LVX resistance and characterized the mutations involved in gyrA gene.

Method

The strain of PA ATCC11827 (MIC LVF = 0.25 mg/L) was used. The frequency of mutation was determined after inoculation of 108 PA on blood agar containing concentrations of 2 to 128 times the MIC incubated for 7 days in anaerobiosis at 35 ° C. The emergence of high-level of resistance was also studied from the low-level mutants after a second exposure. For the resistant mutants, the gyrA and parC genes were sequenced and compared to the PA reference sequences.


Introduction

Significant reduction in the wear of current orthopaedic bearing materials has made it challenging to isolate wear debris from simulator lubricants. Ceramics such as silicon nitride (SiN), as well as ceramic-like surface coatings on metal substrates have been explored as potential alternatives to conventional implant materials. Current isolation methods were designed for isolating conventional metal, UHMWPE and ceramic wear debris. The objective of this study was to develop methodology for isolation and characterisation of modern ceramic or ceramic-like coating particles and metal wear particles from serum lubricants under ultra-low wearing conditions. Sodium polytungstate (SPT) was used as a novel density gradient medium due to its properties, such as high water solubility, the fact that it is non-toxic and acts as a protein denaturant, coupled with a large density range of 1.1–3.0 g/cm3 in water.

Methods

SiN nanoparticles (<50nm nanopowder, Sigma-Aldrich) and clinically relevant cobalt-chromium wear debris were added to 25% (v/v) bovine serum lubricant at concentrations of 0.03 and 0.3 mm3/ million cycles. The particles were isolated by a newly developed method using SPT gradients. The sample volume was reduced by centrifuging the lubricant at 160,000 g for 3 h at 20°C. Then, re-suspended pellet was digested twice with 0.5 mg/ml proteinse K for 18 hours at 50°C in the presence of 0.5% (w/v) SDS. Particles were then isolated from partially hydrolysed proteins by density gradient ultracentrifugation at 270,000 g for 4 h using SPT gradients [Figure 1]. At the end of centrifugation, particles were pelleted at the bottom of the centrifuge tube, leaving protein fragments and other impurities suspended higher up the tube. Isolated particles were then washed with pyrogen free water, dispersed by sonication and filtered through 15 nm polycarbonate membrane filters for SEM and EDX analysis.


Orthopaedic Proceedings
Vol. 99-B, Issue SUPP_5 | Pages 78 - 78
1 Mar 2017
Pasko K Hall R Neville A Tipper J
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Surgical interventions for the treatment of chronic neck pain, which affects 330 million people globally, include fusion and cervical total disc replacement (CTDR). Most of the currently clinically available CTDRs designs include a metal-on-polymer (MoP) bearing. Numerous studies suggest that MoP CTDRs are associated with issues similar to those affecting other MoP joint replacement devices, including excessive wear and wear particle-related inflammation and osteolysis. A standard ISO testing protocol was employed to investigate a device with a metal-on-metal (MoM) bearing. Moreover, with findings in the literature suggesting that the testing protocol specified by ISO-18192-1 may result in overestimated wear rates, additional tests with reduced kinematics were conducted. Six MoM CTDRs made from high carbon cobalt-chromium (CoCr) were tested in a six-axis spine simulator, under the ISO-18192-1 protocol for a duration of 4 million cycles (MC), followed by 2MC of modified testing conditions, which applied the same axial force as specified in ISO-18192-1 (50-150N), but reduced ranges of motion (ROM) i.e. ±3° flexion/extension (reduced from ±7.5°) and ±2° lateral bending (reduced from ±6°) and axial rotation (reduced from ±4°). Foetal bovine serum (25% v/v), used as a lubricant, was changed every 3.3×10. 5. cycles and stored at −20°C for particle analysis. Components were measured after each 1×10. 6. cycles; surface roughness, damage modes and gravimetric wear were assessed. The wear and roughness data was presented as mean ±95% confidence interval and was analysed by one-way analysis of variance (ANOVA) (p=0.05). The mean wear rate of the MoM CTDRs tested under the ISO protocol was 0.246 ± 0.054mm. 3. /MC, with the total volume of wear of 0.977 ± 0.102mm. 3. lost over the test duration (Fig. 1). The modified testing protocol resulted in a significantly lower mean volumetric wear rate of 0.039 ± 0.015mm. 3. /MC (p=0.002), with a total wear volume of 0.078 ± 0.036mm. 3. lost over the 2MC test duration. Under both test conditions, the volumetric wear was linear; with no significant bedding-in period observed (Fig. 1). The mean pre-test surface roughness decreased from 0.019 ± 0.03µm to 0.012 ± 0.002µm (p=0.001) after 4MC of testing, however surface roughness increased to 0.015 ± 0.002µm (p=0.009) after the additional 2MC of modified test conditions. Following 4MC of testing, polishing marks, observed prior to testing, had been removed. Consistently across all components, surface discolouration and multidirectional, criss-crossing, curvilinear and circular wear tracks, caused by abrasive wear, were observed. Reduced ROMs testing caused similar types of damage, however the circular wear tracks were smaller in size, compared to those produced during testing under the ISO protocol. The wear rates exhibited by MoM CTDRs tested under ISO-18192-1 testing protocol (0.246mm. 3. /MC) were lower, when compared to CTDR designs incorporating MoP bearings, as well as MoM lumbar CTDRs. Wear rates generated under a modified ISO testing protocol were reduced tenfold, similarly to findings that have previously been reported in the literature, and support the hypothesis that the testing protocol specified by ISO-18192-1 may overestimate wear rates. Characterisation of particles generated by MoM CTDRs and biological consequences of those remain to be determined. For figures/tables, please contact authors directly.


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XLIV | Pages 106 - 106
1 Oct 2012
Yen P Hung S Chu Y
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To close the surgeon in the control loop is able to take advantages of the fertile sensing information and intelligence from human being so that the complex and unpredictable surgical procedure can be better handled properly. However, there is also weakness to be strengthened. For example, the motion control of the human being is not as accurate as required. Assisted equipment for such purpose may be helpful to the procedure. Exerting large forces during the cutting process may exhaust the operator and cause fatigue. The operator may need power assistance during the surgery procedure. The response speed of human being's may not be adequate to take immediate action in certain critical situations. The constraints from the limbs and human's attention usually cause a significant delay to react the critical situations. This may lead to serious damage by failing to response immediately. For example, in knee replacement procedure, the shape of the knee joint has to be prepared by performing bone resection procedure. The surgeon cuts the bone at certain position and orientation with the help of the cutting jig from the surgical planning. The cutter cut the bone by inserting vibration saw through the slot of the cutting block. The surgeon has to stop the cutter right after the bone has been cut through by the saw so that no surrounding soft tissue, blood vessel, and even important nerves, be damaged. Currently the tactile sensing from the hand is heavily relied on by the surgeon. He has also to be experienced and dexterous. If he fails to draw back the cutter after the bone being cut through, damages to the patient may occur. Therefore there is need to develop a cutting tool, which is intelligent, knows where it is, and is able to judge what the cutting situation is, and further assists the operator to stop the cutter in case that the operator fails to do so, or too slow to response. The benefit to the patient as well as the surgeon will be significant. Therefore the purpose of the paper is to develop an algorithm to implement such functionality of auto-detection of bone cutting through for a bone cutting tool when the cutter has cut through the bone. By the developed method, the intelligent cutter can effectively detect the cutting through condition and then adopt an immediate reaction to prevent the cutter from going further and to avoid unexpected damage. An auto-detection scheme has also been developed for assisting the operator in judging whether the cutter has reached the boundary or not. The auto-detection scheme is based on analyzing the cutting force pattern in conjunction with a bilateral force controller for the hand's on robot. The bilateral force controller consists of two force controllers. The force controller on the master calculates the feedrate of the cutter according to the push force by the operator. Meanwhile, the operator can also feel the cutting force by the force controller on the slave site, which revises the feedrate of the cutter by the measured cutting force. The operator can kinesthetically feel the cutting force from the variation of the feedrate. When the cutter breaks through the boundary of the bone, the cutting force will drop suddenly to almost zero. When this special force pattern occurs, an acknowledge signal of bone been broken through will be activated. The subsequent action will be followed to stop the cutter going further. We implement this concept by defining a “cutting admittance” indicating the resistance encountered by the cutting during bone resection at different cutting feedrate. During the bone resection, the cutting admittance varies from cutting through hard or soft portions of bone. As reaching the cutting boundary, the cutting admittance will suddenly increase. A threshold value will experimentally be determined to indicate cutting through condition. Together with pushing force by the human operator, the criterion for cutting-through detection is defined. Once cutting through is detected, the admittance for cutter movement will be set zero. The cutter stops going further and the operator feel like hitting a virtual wall in front. In this paper we proposed a human robot cooperative operation method by which the robotic system can intelligently detect where the cutter has cut through the bone. Characterisation of bone cutting procedure was performed. This auto detection scheme was developed by analyzing the information of the motion and cutting force information during the bone cutting process, no medical images are required. The auto-detection bone cut through was able to transfer the experiences of human being to quantitative modeling. The developed model has been tested for its applicability and robustness by saw bones and pig's knee joints. Results have shown the virtual wall generated by the real-time bone detection scheme and active constraint control is very accurate and capable of providing a safety enhance module for computer assisted orthopaedic surgery, in particular, in total knee replacement. By this method the robot system can accomplish a safe and accurate bone cutting with a complement of an imageless navigation system and results in a low cost, but safe and effective surgical robot system