Primary implant stability is critical for osseointegration and subsequent implant success. Small displacements on the screw/bone interface are necessary for implant success, however, larger displacements can propagate cracks and break anchorage points which causes the screw to fail. Limited information is available on the progressive degradation of stability of an implanted bone screw since most published research is based on monotonic, quasi-static loading [1]. This study aims to address this gap in knowledge.

A total of 100 implanted trabecular screws were tested using multi-axial loading test set-up. Screws were loaded in cycles with the applied force increasing 1N in each load cycle. In every load cycle, Peak forces, displacements, and stiffness degradation (calculated in the unloading half of the cycle) where recorded. 10 different loading configurations where tested.

The damage vs displacement shows a total displacement at the point of failure between 0.3 and 0.4 mm while an initial stiffness reduction close to 40%. It is also shown that at a displacement of ~0.1 mm, the initial stiffness of every sample had degraded by 20% (or more) meaning that half of the allowable degradation occurred in the first 25-30% of the total displacement.

Other studies on screw overloading [1] suggests similar results to our concerning initial stiffness degradation at the end of the loading cycle. Our results also show that the initial stiffness degrades faster with relatively small deformations suggesting that the failure point of an implanted screw might occur before the common failure definition (pull-out force, for example). These results are of great significance since primary implant stability is better explained by the stiffness of the construct than by its failure point.

Aims: The purpose of this study was to improve the properties of bone screws by using high quality amorphous diamond (AD) coatings. Especially, in the case of long and thin screws, high torques leading to screw failures might be avoided by hard, smooth AD coatings. Methods: First, we constructed an affordable bone screw torque test equipment corresponding to ASTM standard F543–00. In the preliminary testing, a dozen of cortical bone screws with a diameter of 2,7 and 3,5 mm and a length of 50 mm were used. A half of the set was coated with an amorphous diamond coating of 1 μm thickness using pulsed arc discharge technique. The insertion and removal torques of the screws in animal bone were measured. Furthermore, failure torques were recorded. Results: The insertion and removal torques for the coated screws were on the average 10–15% lower than for uncoated screws. In addition, this improvement increased further as the screws were installed deeper. In all the cases, the failure torques were 30–50% higher than the minimum values required by the standard. Especially, in the case of thin screws, the coating seemed to increase the strength of the screws as well. Conclusions: Based on the present results, AD coatings are very durable on bone screws and improve the insertion and removal properties. Since AD is very biocompatible and gives excellent corrosion resistance, the improvements are assumed to last even in the long term clinical use.

Proximal humerus fractures (PHF) are the third most common fractures in the elderly. Treatment of complex PHF has remained challenging with mechanical failure rates ranging up to 35% even when state-of-the-art locked plates are used. Secondary (post-operative) screw perforation through the articular surface of the humeral head is the most frequent mechanical failure mode, with rates up to 23%. Besides other known risk factors, such as non-anatomical reduction and lack of medial cortical support, in-adverse intraoperative perforation of the articular surfaces during pilot hole drilling (overdrilling) may increase the risk of secondary screw perforation. Overdrilling often occurs during surgical treatment of osteoporotic PHF due to minimal tactile feedback; however, the awareness in the surgical community is low and the consequences on the fixation stability have remained unproved. Therefore, the aim of this study was to evaluate biomechanically whether overdrilling would increase the risk of cyclic screw perforation failure in unstable PHF.

A highly unstable malreduced 3-part fracture was simulated by osteotomizing 9 pairs of fresh-frozen human cadaveric proximal humeri from elderly donors (73.7 ± 13.0 ys, f/m: 3/6). The fragments were fixed with a locking plate (PHILOS, DePuy Synthes, Switzerland) using six proximal screws, with their lengths selected to ensure 6 mm tip-to-joint distance. The pairs were randomized into two treatment groups, one with all pilot holes accurately predrilled (APD) and another one with the boreholes of the two calcar screws overdrilled (COD). The constructs were tested under progressively increasing cyclic loading to failure at 4 Hz using a previously developed setup and protocol. Starting from 50 N, the peak load was increased by 0.05 N/cycle. The event of initial screw loosening was defined by the abrupt increase of the displacement at valley load, following its initial linear behavior. Perforation failure was defined by the first screw penetrating the joint surface, touching the artificial glenoid component and stopping the test via electrical contact.

Bone mineral density (range: 63.8 – 196.2 mgHA/cm3) was not significantly different between the groups. Initial screw loosening occurred at a significantly lower number of cycles in the COD group (10,310 ± 3,575) compared to the APD group (12,409 ± 4,569), p = 0.006. Number of cycles to screw perforation was significantly lower for the COD versus APD specimens (20,173 ± 5,851 and 24,311 ± 6,318, respectively), p = 0.019. Failure mode was varus collapse combined with lateral-inferior translation of the humeral head. The first screw perforating the articular surface was one of the calcar screws in all but one specimen.

Besides risk factors such as fracture complexity and osteoporosis, inadequate surgical technique is a crucial contributor to high failure rates in locked plating of complex PHF. This study shows for the first time that overdrilling of pilot holes can significantly increase the risk of secondary screw perforation. Study limitations include the fracture model and loading method. While the findings require clinical corroboration, raising the awareness of the surgical community towards this largely neglected risk source, together with development of devices to avoid overdrilling, are expected to help improve the treatment outcomes.

Coronoid fractures account for 2 to 15% of the cases with elbow dislocations and usually occur as part of complex injuries. Comminuted fractures and non-unions necessitate coronoid fixation, reconstruction or replacement. The aim of this biomechanical study was to compare the axial stability achieved via an individualized 3D printed prosthesis with curved cemented intramedullary stem to both radial head grafted reconstruction and coronoid fixation with 2 screws. It was hypothesized that the prosthetic replacement will provide superior stability over the grafted reconstruction and screw fixation.

Following CT scanning, 18 human cadaveric proximal ulnas were osteotomized at 40% of the coronoid height and randomized to 3 groups (n = 6). The specimens in Group 1 were treated with an individually designed 3D printed stainless steel coronoid prosthesis with curved cemented intramedullary stem, individually designed based on the contralateral coronoid scan. The ulnas in Group 2 were reconstructed with an ipsilateral radial head autograft fixed with two anteroposterior screws, whereas the osteotomized coronoids in Group 3 were fixed in situ with two anteroposterior screws.

All specimens were biomechanically tested under ramped quasi-static axial loading to failure at a rate of 10 mm/min. Construct stiffness and failure load were calculated. Statistical analysis was performed at a level of significance set at 0.05.

Prosthetic treatment (Group 1) resulted in significantly higher stiffness and failure load compared to both radial head autograft reconstruction (Group 2) and coronoid screw fixation, p ≤ 0.002. Stiffness and failure load did not reveal any significant differences between Group 2 and Group 3, p ≥ 0.846.

In cases of coronoid deficiency, replacement of the coronoid process with an anatomically shaped individually designed 3D printed prosthesis with a curved cemented intramedullary stem seems to be an effective method to restore the buttress function of the coronoid under axial loading. This method provides superior stability over both radial head graft reconstruction and coronoid screw fixation, while achieving anatomical articular congruity. Therefore, better load distribution with less stress at the bone-implant interface can be anticipated. In the clinical practice, implementation of this prosthesis type could allow for early patient mobilization with better short- and long-term treatment outcomes and may be beneficial for patients with irreparable comminuted coronoid fractures, severe arthritic changes or non-unions.

Introduction: Conventional cancellous screws have proven purchase in healthy bone, but may be prone to loosening in osteoporotic bone. Locking screws have become a popular choice to combat loosening. A new screw design has optimized thread form to gain better purchase into poor quality bone. The purpose of this study was to evaluate the maximum stripping torque and pull-out strength of the PERI-LOCTM 5.0mm Osteopenia Bone Screw using an osteopenic model. Methods: Stripping Torque: PERI-LOCTM 5.0mm Osteopenia Bone Screws were inserted through a One-Third Tubular B-plate into a pre-drilled pilot hole to a depth of 20mm. Rotational loading was applied manually using a hex driver until torque reached a peak value. The maximum torque value due to screw head contact with the plate was measured using a torque-meter and denoted as the stripping torque. This same procedure was used for TC-100TM 4.0mm Cancellous Bone Screws, which were inserted through a TC-100TM Standard Tubular Plate. Pull-Out Strength: PERI-LOCTM 5.0mm Osteopenia Bone Screws were inserted to a depth of 20 mm into an osteopenic model. Axial pull-out was then conducted on a MTS testing frame by applying a tensile load along its longitudinal axis at a rate of 0.2 in/min. The maximum pull-out force was recorded. This same procedure was used for TC-100TM 4.0mm Cancellous Bone Screws. The test set-up is shown in Figure 1. Discussion: The PERI-LOCTM 5.0mm Osteopenia Bone Screws showed a 34% increase in stripping torque and a 40% increase in pull-out strength (p < < 0.01 at á = 0.05 in both instances) as compared to clinically successful bone screws. Conclusions: When tested in an osteopenic bone model, the PERI-LOCTM 5.0mm Osteopenia Bone Screw provided superior stripping torque and pull-out strength as compared to conventional cancellous bone screws. The increased torque generation during insertion of PERI-LOCTM 5.0mm Osteopenia Bone Screws provides better fracture reduction, as compared to conventional screws. These findings indicate that the use of the improved thread design is advantageous in poor quality bone

Aims

To investigate the extent of bone development around the scaffold of custom triflange acetabular components (CTACs) over time.

Shape memory staples have several uses in both hand and foot and ankle surgery. There is relatively little data available regarding the biomechanical properties of staples, in terms of both the compression achieved and potential decay of mechanical advantage with time. An understanding of these properties is therefore important for the surgeon. Two blocks of synthetic polyurethane mimicking properties of cancellous bone were fixed in jigs to both the actuator and 6 degree-of-freedom load cell of an MTS servohydraulic testing machine. With the displacement between the blocks held constant the peak value and subsequent decay in compressive force applied by both the smooth and barbed version of the nitinol OSStaple (Biomedical Enterprises), Easyclip (LMT), Herbert Bone Screws (Martin) and the Headless Compression Screw (Synthes) was measured. Nitinol staples were energised once only. A second experiment was conducted to assess the effects of repeated energisation on these parameters. The Easyclip staples achieved a mean peak force of 5.2N, whilst the smooth and barbed OSStaples achieved values of 9.3N and 5.7N, respectively. The Herbert screws achieved a mean peak force of 9N and the headless compression screws 23.9N. The mean peak force achieved with 2 Easyclip staples in parallel was 8.1N. Following the application of a single energisation the OSStaples exhibited a significant reduction in compressive load, losing up to approximately 70% of the peak value attained. The repeated energisation of these nitinol staples produced progressive increases in both peak and trough loads, the positive effects exhibited a plateau with time. Performance of both OSStaples was comparable to the Herbert screw with regard to reduction load applied across a simulated fracture plane. The maximum load applied by the OSStaples diminished with time. Staples provide fixation without violating the fracture plane which has the potential to offer some benefits from a healing perspective

Introduction. Uncemented press-fit cups provide bone fixation in primary total hip replacement (THR). However, sometimes screws are needed to achieve primary stability of the socket. We analyzed biomechanical factors related to press-fit in seven cup designs and assessed whether screw use provides similar loosening rates to those of the press-fit technique. Materials y Methods. From a series of 1,350 primary uncemented THRs using seven different press-fit cup designs (a dome loading hemispheric cup and bi- or tri- radius cups), we only analyzed the 889 diagnosed of primary osteoarthritis. All cases were operated by the same surgical team. The use of screws was decided intraoperatively based on cup stability according to the pull-out test. There were 399 female and 490 male patients with a mean age of 65 years old. The mean follow-up was 8.6 years (5–13 years). The reconstruction of the hip rotation center was evaluated according to Ranawat. Results. Screws were required in 223 (25.1%) of the surgeries: 35% of all dome-loaded cups and less frequently with other cup designs (range 18%-24%) (p<0.001) All hips showed good clinical results and radiological bone fixation. Screws were used more frequently in women (p<0.001). Adjusted multivariate analysis revealed that female patients (p<0.001, Odds Ratio (OR): 1.98; 95% Confidence Interval (CI) 1.34–2.95), hips with one of the hemispherical cup designs (p=0.01, OR: 2.51; 95% CI 1.33–5.33) and a greater distance to the rotation hip centre (p<0.001, OR: 1.25; 95% CI 1.15–1.35) had a higher risk for screw use. Every increase of 5 mm in this distance increased the risk of screw use by three (LI=2–4.5). Conclusions. Gender, cup design and reconstruction of the rotation center of the hip determine the primary stability of the cup in uncemented THR. The use of screws, when necessary, provides similar results than the press-fit technique

Introduction and Aims: Good clinical outcome can be expected following cementless total knee arthroplasty (TKA) provided there is early stability and bone ingrowth. Screws give excellent initial stability but provide a path for osteolysis. Screws also cause an irregularity of the tibial component surface which limits their use as a mobile bearing component. We hypothesise that early stability can be obtained with four peripheral pegs rather than screws. We present the results of such a tibial component at a minimum of two years in a cementless mobile-bearing TKA. Materials and Methods: We evaluated 200 knees in 173 patients. The average age at surgery was 72 years (range, 45–91 years) with 61% of cases in women. Patients were followed up for an average of 45.7 months (range 24 to 69 months). All radiographic and clinical scores were performed prospectively and recorded on a relational database. The components used were the cementless Low Contact Stress femoral component with the DuoFix MBT tibial tray (Depuy, Warsaw, Indiana, USA). The tibial tray was manufactured from cobalt-chrome with a central polished stem and four peripheral pegs. The underside, including the pegs, had a porous surface coated with 50 microns of hydroxyapatite. Results: After excluding patients who had died, or lost to follow up, 164 cases had a minimum 2-year follow-up. None of the tibial components have required revision. One patient (0.6%) required revision of the femoral component at 22 months for failure of bone ingrowth. There was one superficial infection which resolved with intravenous antibiotics. Two patients developed deep infections (1.2%) which resolved with arthroscopic lavage and antibiotics. One patient presented with bearing spin out at 3 months following surgery, and an exchange to a thicker tibial insert was performed. Average flexion at follow up was to 110°. The patients stated that they were satisfied with their knees in 141 out of 155 cases (91%). The mean score for pain at rest was 0.9 (0–10) and for activity related pain was 1.3. The average HSS score was 86/100 with 90% good or excellent results, compared with a preoperative score of 54/100. Lucent lines were seen in one tibial zone in ten knees (7%), and two zones in three knees (2.1%). There were lucent lines in one femoral zone in 13 cases and two zones in two cases. None of the lines were progressive, and all the surviving components were bone ingrown. Osteolysis was present in a single zone around one (0.7%) tibial component. One patient showed some femoral osteolysis in one zone (0.7%) and also had patellar osteolysis in one zone. Two patients had osteolysis in a single zone of the patella. Conclusion: This study shows that this design of mobile bearing tibial component provides good primary stability and bone ingrowth

Objectives

Opening wedge high tibial osteotomy (HTO) is an established surgical procedure for the treatment of early-stage knee arthritis. Other than infection, the majority of complications are related to mechanical factors – in particular, stimulation of healing at the osteotomy site. This study used finite element (FE) analysis to investigate the effect of plate design and bridging span on interfragmentary movement (IFM) and the influence of fracture healing on plate stress and potential failure.

We investigated whether strontium-enriched calcium phosphate cement (Sr-CPC)-treated soft-tissue tendon graft results in accelerated healing within the bone tunnel in reconstruction of the anterior cruciate ligament (ACL). A total of 30 single-bundle ACL reconstructions using tendo Achillis allograft were performed in 15 rabbits. The graft on the tested limb was treated with Sr-CPC, whereas that on the contralateral limb was untreated and served as a control. At timepoints three, six, nine, 12 and 24 weeks after surgery, three animals were killed for histological examination. At six weeks, the graft–bone interface in the control group was filled in with fibrovascular tissue. However, the gap in the Sr-CPC group had already been completely filled in with new bone, and there was evidence of the early formation of Sharpey fibres. At 24 weeks, remodelling into a normal ACL–bone-like insertion was found in the Sr-CPC group. Coating of Sr-CPC on soft tissue tendon allograft leads to accelerated graft healing within the bone tunnel in a rabbit model of ACL reconstruction using Achilles tendon allograft.

Cite this article: Bone Joint J 2013;95-B:923–8.