Objectives: To compare the biomechanical properties of lag screw insertion in a laboratory model. Two blades, the Synthes Dynamic Helical Hip Screw (DHHS) and Proximal Femoral Nail Antirotation (PFNA), and two screws, the Synthes Dynamic Hip Screw (DHS) and Stryker Gamma 3 lag screw, were compared.

Setting: Orthopaedic biomechanics laboratory.

Design: Insertion testing was carried out in high and low density polyurethane foam mounted and attached to a Zwick Roell Amsler Hydrowin.

Outcome Measures: The axial load and torque during insertion of the implants was measured.

Results: The force required to insert the DHHS and PFNA blades was greater than the DHS and Gamma 3 screws into both low and high density foam. The force required to insert the DHHS and PFNA blades into high density foam was greater than low density foam. The torque required to insert the DHHS and PFNA blades into high density foam was less than that to insert the DHS and Gamma 3 screws. The torque required to insert the DHS and Gamma 3 screws into low density foam was less than the DHHS and PFNA blades. The torque during insertion of the DHHS and PFNA blades seemed to be independent of foam density.

Conclusions: The insertional properties of blades are significantly different to screws and this may have clinical importance.

Introduction: Vertebroplasty is increasingly used in the treatment of painful osteoporotic vertebral fractures, and involves transpedicular injection of bone cement into the fractured vertebral body. Effective infiltration of the vertebral body cancellous bone by the cement is determined by the cement viscosity, and by the permeability of the bone. However, it is unclear how permeability is influenced by regional variations in porosity and architecture of bone within the vertebral body. The aim of the present study was to investigate how permeability is influenced by porosity and architecture of cancellous bone mimics.

Methods: Cylindrical polyamide mimics of two types of cancellous bone structures were fabricated using selective laser sintering (SLS) techniques. Structure A had the rod-like vertical and horizontal trabeculae typical of the anterior vertebral body, while structure B had oblique trabeculae typical of the posterior-lateral vertebral body. Structure B had fewer trabeculae than A. Porosities of 80 and 90% were represented for both structures. Golden syrup, which has a viscosity similar to bone cement1, was injected into the mimics at a constant speed using a ram driven by a materials testing machine. Pressure drop measurements across the mimic, made using a differential pressure transducer, were obtained at five different injection speeds. Permeability of each mimic was calculated from these measurements2. Two more repeat permeability measurements were performed on each mimic.

Results: Repeat measurements were always within 12% of the mean value. For structure A the mean permeabilities were 1.26×10-7 and 1.82×10-7m2 for the 80 and the 90% porosity mimics respectively. The corresponding mean permeabilities for structure B were 1.92×10-7 and 2.86×10-7m2.

Discussion: These preliminary results indicate that higher permeabilities occur in structures with higher porosities, and with structures containing fewer trabeculae that are arranged obliquely. Since permeability is a determinant of cement infiltration, taking into account patient-specific bone architecture parameters may improve the safety and clinical outcome of vertebroplasty. Future experiments will clarify in more detail the architectural parameters that have greatest effect on permeability.

Introduction: Inadequate cementation of the acetabular component in hip replacement surgery leads to early aseptic loosening, the most common cause of revision. The optimum method of cementation has not been fully evaluated. This study aimed to determine the effect of the acetabular component flange on mean and peak pressure during component insertion.

Method: A 53mm deepened hemisphere was machined from aluminium. Pressure transducers were positioned at the rim, at 45 degrees, and at the base. Polyethelene acetabular components of different sizes and flange designs were mounted onto a materials testing machine and inserted at a constant rate into Palacos R cement within the aluminium hemisphere. Insertion was stopped at a pre-determined point when an even cement mantle was achieved. The same components were then tested without a flange. Each test was repeated six times. Output data from the transducers was analysed.

Results: Components with a flange create a mean pressure 6–18 times higher at the rim than those without a flange. At the base pressures are 2–4 times higher. A stiffer flange generates higher peak and mean pressures than a more malleable flange. Delaying insertion by one minute does not increase the pressures achieved unless a flange is used.

Discussion: These results strongly support the use of a flange to contain cement during insertion of the acetabular component. Unflanged components fail to achieve satisfactory mean or peak pressures, even if insertion is delayed. This is likely to result in poor cement penetration into bone and reduced longevity of interface fixation.

The visco-elastic behaviour of acrylic bone cement is a key feature of cement-implant performance. The ability of the cement to creep in conjunction with a force-closed design of stem (collarless polished taper) affords protection of the vital bone-cement interface. Most surgeons in the UK use antibiotic-laden PMMA in primary total joint arthroplasty. In revision surgery the use of bespoke antibiotic-cement combinations is common.

The aim of this study was to elicit the effect of antibiotics upon the physical properties of bone cement.

Methods: The static properties of the cements were assessed following protocols described in ISO 5833: 2002, while the viscoelastic properties of the cement were measured with in-house developed apparatus in quasi-static conditions. Creep tests were performed in four point bending configuration over a 72 hour period in physiological conditions. Porosity was measured on the mid cross section of the creep samples using a digital image technique.

The cements used were Palacos R40 and Palacos R with gentamicin. The antibiotics added included fucidin, erythromycin, teicoplanin and vancomycin in 500mg powder aliquots up to a maximum of 1g per 40 g mix.

All data were analysed using ANOVA with Bonfer-roni post-hoc test. Pearson’s correlation coefficient was used to investigate the association between physical factors (SPSS).

Results: The static and working properties did not vary significantly with antibiotic additions. The mean creep of the cement increased in line with the amount of antibiotic added. The specific antibiotic was not relevant. The differences were statistically significant. Mean porosity also increased with antibiotic mass. There was a linear relationship between cement porosity and creep!

Conclusions: Despite modern mixing techniques the porosity of bone cement increases with antibiotic additions. This increased porosity is related to the greater creep seen in the cement. Surgeons should apply these findings when planning revision hip surgery.

The visco-elastic behaviour of cement, is a key feature of cement-implant performance in total hip arthroplasty.

The aim of this study was to describe the creep behaviour of the leading plain bone cements under standardised physiological in-vitro conditions.

Methods: Cements were mixed under vacuum conditions as per manufacturers instructions. Moulds were used to to produce beams of standard dimensions. These were stored in saline at 37oC for 21 days to ensure thorough polymerisation. Under the same conditions, the beams were tested for 72 hours in a 12-station quasi-static creep rig, using a four-point bending configuration. The rig applied a constant stress of 8MPa to each beam and the deflection was recorded at 8-minute intervals by a data-logging device. The porosity was measured in the mid-cross section of each beam sample using a digital image technique.

The cements tested were Palacos R, CMW1 and Smartset GHV and Surgical Simplex P.

All data were analysed using ANOVA with Bonfer-roni post-hoc test (SPSS).

Results: Palacos R exhibited the highest mean deflection at 72 hours (0.86+/- 0.21mm) followed by Surgical Simplex P (0.85 +/- 0.18mm), CMW1 (0.72 +/- 0.09mm) and Smartset GHV (0.60 +/- 0.16mm). The difference between the two DePuy cements and Palacos R (p=0.03) and Surgical Simplex P (p=0.04) were statistically sig-nificant. None of the beams failed during the test. The creep behaviour correlated with the cross-sectional porosity measurements.

Conclusions: This study has shown that there are sig-nificant differences in the creep bahaviour of the leading medium and high viscosity bone cements. In particular Palacos R and Surgical Simplex P demonstrate ‘High’ creep and the DePuy cements ‘Low’ creep. Creep appears sensitive to subtle changes in the composition of the material. This may be reflected in the clinical behaviour of different bone cements and stresses the importance of the time-dependent properties of PMMA.

Introduction: Immediate postoperative stability of cementless hip stems is one of the key factors for the long-term success of total hip replacement. The ability to discriminate between stable and unstable stems in the laboratory constitutes a desirable tool for the industry, as it would allow the identification of unsuitable stem designs prior to clinical trials. The use of composite femora for stability investigations is wide spread [1,2] even though their use in this application is yet to be validated. This study is aimed at establishing whether Sawbones composite femora are suitable for the assessment of migration and micromotion of a cementless hip stem. The stability of two SL Plus stems (Precision Implants, CH) implanted into Sawbone was compared to that of two SL Plus stems implanted into cadaveric femora. Ethical approval was obtained for the harvest and use of cadaveric material.

Methods: Stability was assessed in terms of micromotion and migration. Micromotion was defined as the recoverable movement of the implant relative to the bone under cyclic loading. Migration was defined as the non-recoverable movement of the implant with respect to the surrounding bone. Movement of the implant with respect to the surrounding bone was monitored at two locations on the lateral side of the stem by means of two custom made transducers based on the concept described by Berzins et al [3]. Each femur was tested in two different sinusoidal loading configurations: single leg stance (SLS-11° of adduction and 7° of flexion) [4] loaded up to 400N and stair climbing (SC-11° of adduction and 32° of flexion) loaded up to 300N. The effect of the abductor muscles was included in the model [5]. Each test consisted of 200 loading cycles applied at 50 Hz. The captured data was post-processed by a MATLAB routine and converted into translations and rotations of the stem with respect to the bone.

Results: The proximal part of the implant was subject to the highest amplitudes of micromotion in both loading configurations independent of the host. During SLS the largest micromotion was measured in the direction of the axis of the femur, this amplitude was in the order of 20 μm for the stems implanted in sawbones and varied between 13 and 39 μm for the stems implanted in cadaveric femora. The migration of the implants was minimal both in SLS and SC for both hosts with values measured in the sawbones model nearly on order of magnitude smaller than the cadaveric. In the case of SLS the prevalent movement consisted of a translation along the axis of the bone, while during SC the rotations became prevalent.

Discussion: This study has demonstrated that Sawbones provide an effective model to establish micromotion with oscillation patterns and orders of magnitiude similar to cadaveric bone. However the migration is much more dependent on the quality of fit and the internal geometry of the femur and therefore more caution should be placed on interpreting migration data from Sawbones models.

The static properties of bone cements have been widely reported in the literature (Lewis, 1997, Khun, 2000, Armstrong 2002). Commercial bone cements are expected to perform above the minimum values in static tests specified by ISO 5833: 2002. It has been suggested that the viscoelastic properties of bone cement, such as creep and stress relaxation, might bear more relevance to the in-vivo behaviour of the cement-implant construct (Lee 2002). This study aimed to compare numerous properties of Simplex P, Simplex Antibiotic and Simplex Tobramycin and identify those properties most sensitive to subtle changes in cement composition. The three cements were chosen on the basis that they are characterised by the same liquid and powder compositions, the only difference being represented by the type and amount of added antibiotics. In Simplex Antibiotic the additives are 0.5g Erythromycin and 3 million I.U. Colistin, while in Antibiotic Simplex with Tobramycin the only additive is 0.5g of Tobramycin. The static properties of the cements were assessed following protocols described in ISO 5833: 2002, while the viscoelastic properties of the cement were measured with in-house developed apparatus in quasi-static conditions. Creep and stress relaxation tests were performed in four point bending configuration. Porosity was measured on the mid cross section of the creep samples using a digital image technique. All cements exhibited properties compatible with the ISO standard, but in plain Simplex the ISO minimum for bending and compressive strength was within the variation of the batches tested. Bending strength measurements were the least sensitive to differences in the cements. Plain Simplex displayed lower bending and compressive strength but higher bending modulus than the antibiotic laden options. The bending modulus could only discriminate between Simplex P and Simplex Antibiotic (p=0.02). Differences in the compressive strength of the three cements were significant, with the plain option being the weakest. Stress relaxation only discriminated between plain and Tobramycin loaded cement (p=0.028), while creep was more sensitive to differences and allowed distinction between plain and antibiotic loaded bone cements. The creep behaviour correlated with the cross sectional porosity measurements. This study demonstrated that the static tests specified by the current international standard are not as sensitive to subtle changes in the composition of the material as the time temperature dependent parameters characteristic of creep and stress relaxation. The authors advocate the evaluation of time and temperature dependent characteristics as a complement to the current standard.

Aseptic loosening remains a long-term problem in total hip replacement. This phenomenon is prevalent even if modern cementing techniques seem to have reduced its incidence. Osteolysis has been deemed as a disease of access to fixation interfaces (1), either the stem- or bone-cement interface in hip replacement. This can be attributed in part to the quality of the cement in the proximity of the stem. It has been noted that due to thermal effects, polymerisation of bone cement starts at the bone-cement interface and gradually moves inwards towards the stem.

Femoral component heating was first proposed as a method to reduce the curing time of bone cement (2). This practice was later found to reduce the porosity at the stem-cement interface (3) and also to improve the interface shear strength (4). This study aimed to investigate the effect of femoral stem heating on two bone cements (Simplex P (Stryker) and Palacos R (Biomet Merck)) over a range of mantle thicknessess.

The model femora used for this study were maintained at a constant temperature of 37C while the stem temperature varied between 21, 37 and 44C. The femoral moulds were formed from dental plaster with a similar thermal conductivity to bone. Mould sizes were created to generate cement mantles of 2, 5 and 7.5mm thickness.

In the 2mm Simplex P cement mantles there was very little porosity evident. It was concentrated in the proximity of the stem when the component was kept at 21C and disappeared as the stem was heated to higher temperatures. Minimal porosity could be identified in the thicker mantles with no apparent differences between temperatures. There were no temperature trends evident from within this cement group. Palacos R cement has been reported to have a higher porosity than Simplex in a number of studies (5, 6). With the 2mm Pala-cos mantles, the increased stem temperatures reduced the porosity at the stem-cement interface. There was however no obvious difference between the 37 and 44C temperatures, where porosity seemed to be evident in the midsection of the mantle. This trend was also identified in the thicker cement mantles. The porosity did not extend out to the cement-bone interface under any conditions.

This study analyses the changes in porosity across the mantle of the cement as the temperature of the stem component is increased. The initial results confirm that the porosity at the stem cement mantle is decreased but indicate that the porosity within the body of the cement is increased as the temperature of the stem is increased.

Aims: Optimisation of femoral stem load transfer potentially encourages new bone growth. The effect of increasing the taper angle of a highly polished double tapered stem on stability and hoop strain is investigated.

Methods: An in-vitro model femur was instrumented at 3 levels with 10 strain gauges, proximally (channel 1–4), mid taper level (channel 5–8) and distally (channel 9–10). Under controlled conditions surgical Simplex P cement (Stryker Howmedica Osteonics) was prepared and introduced into the canal of the model femur. The Exeter (Stryker Howmedica Osteonics) stem with centraliser was inserted using a standardised technique. The cementation process was repeated 5 times for each stem. The mantle and stem were subjected to cyclic loading at 1 Hz to 0.5kN using an Instron 8511 servohydraulic materials testing machine. The subsidence of the stem and hoop strains generated were recorded. Each experiment was repeated 6 times.

Results: The average subsidence of all the stems was 0.2mm with a standard deviation varying between 0.1 and 0.2. All the stems showed similar patterns of loading, with no significant difference.

Conclusions: The results suggest that within a purely cemented environment the taper angle of the stem used is irrelevant with regard to the hoop strain and the stability of the construct. The authors therefore suggest that size of stem does not matter.

Introduction: Aseptic loosening is the main cause of revision in hip replacement surgery. Improved cementation techniques have reduced the rate of loosening of the femoral component, leaving the cemented acetabular cup as the major problem, with reported loosening rates as high as 25% at 12 – 15 years. The ideal method of acetabular cementation has not been fully evaluated.

Aim: To determine the ideal thickness of cement mantle to resist torsional forces.

Method: Mahogany blocks with a 54mm hemispherical hole were used to simulate an acetabular socket. Machined aluminium cups were created in 5 sizes (52mm to 44mm) to give a cement mantle that varied in size from 1mm to 5mm. Three 10mm keyholes were drilled in the blocks and appropriate-sized spacers were inserted to ensure the mantle was accurate and even. Silicone grease was used to prevent any micro-interlock between cement and wood. The cups were then cemented into the wooden blocks using vacuum-mixed Palacos R cement and left to cure in air for 7 days at 37 °C. The constructs were tested to failure using a servo-hydraulic testing machine. Each experiment was repeated six times.

Results: The stiffness of the cement mantle varied according to thickness as follows:

Discussion: A stiffer cement mantle will transfer more torque to the bone-cement interface, possibly leading to earlier loosening of the prosthesis. This biomechanical analysis suggests that surgeons should aim to achieve a mantle at least 2mm thick. There appears to be little further mechanical advantage gained if the mantle is increased in thickness beyond 4mm.