Aims

Inadvertent soft tissue damage caused by the oscillating saw during total knee arthroplasty (TKA) occurs when the sawblade passes beyond the bony boundaries into the soft tissue. The primary objective of this study is to assess the risk of inadvertent soft tissue damage during jig-based TKA by evaluating the excursion of the oscillating saw past the bony boundaries. The second objective is the investigation of the relation between this excursion and the surgeon’s experience level.

Introduction. Primary stability is an important factor for long-term implant survival in total hip arthroplasty. In revision surgery, implant fixation becomes especially challenging due the acetabular bone defects, which are often present. Previous studies on primary stability of revision components often applied simplified geometrical defect shapes in a variety of sizes and locations. The objectives of this study were to (1) develop a realistic defect model in terms of defect volume and shape based on a clinically existing acetabular bone defect, (2) develop a surrogate acetabular test model, and (3) exemplarily apply the developed approach by testing the primary stability of a pressfit-cup with and without bone graft substitute (BGS). Materials & Methods. Based on clinical computed tomography data and a method previously published [1], volume and shape information of a representative defect, chosen in consultation with four senior hip revision surgeons, was derived. Volume and shape of the representative defect was approximated by nine reaming procedures with hemispherical acetabular reamers, resulting in a simplified defect with comparable volume (18.9 ml original vs. 18.8 ml simplified) and shape. From this simplified defect (Defect D), three additional defect models (Defect A, B, C) were derived by excluding certain reaming procedures, resulting in four defect models to step-wise test different acetabular revision components. A surrogate acetabular model made of 20 PCF polyurethane foam with the main support structures was developed [2]. For the exemplary test, three series for Defect A were defined: Native (acetabulum without defect), Empty (defect acetabulum without filling), Filled (defect acetabulum with BGS filling). All series were treated with a pressfit-cup and subjected to dynamic axial load in direction of maximum resultant force during level walking. Minimum load was 300 N and maximum load was increased step-wise from 600 N to 3000 N. Total relative motion between cup and foam, consisting of inducible displacement and migration, was assessed with the optical measurement system gom Aramis (gom GmbH, Braunschweig, DE). Results. Total relative motion increased with increasing load, with a maximum of 0.63 mm for Native, 0.86 mm for Filled, and 1.9 mm for Empty. At load stage 1800 N, total relative motion in Empty was 11.0-fold increased in comparison to Native, but could be reduced to a 3.3-fold increase in Filled. Discussion. The objective of this study was to develop a simplified, yet realistic and modular defect model which could be used to step-wise test different treatment strategies. Applicability of the developed test setup was shown by assessing primary stability of a pressfit-cup in a native, empty, and filled situation. The presented method could potentially be used as a modular test setup to compare different acetabular revision components in a standardized way. For any figures or tables, please contact authors directly

Modular un-cemented acetabular components are used in over 50% of UK hip replacements. Mal-seating of hard liners has been reported as a cause of failure which may be a result of errors in assembly, but also could be affected by deformation of the acetabular shell on insertion. Little information exists on in vivo shell deformation. Previous work has confirmed the importance of shell diameter and thickness upon shell behaviour, but mostly using single measurements in models or cold cadavers. Exploration of deformation and its relaxation over the first twenty minutes after implantation of eight generic metal cups at body temperature. Using a previously validated cadaveric model at controlled physiological temperature with standardised surgical technique, we tested the null hypothesis that there was no consistency for time dependent or directional change in deformation for a standard metal shell inserted under controlled conditions into the hip joint. Eight custom made titanium alloy (TiAl6V4) cups were implanted into 4 cadavers (8 hips). Time dependent cup deformation was determined using the previously validated ATOS Triple Scan III (ATOS) optical measurement system. The pattern of change in the shape of the surgically implanted cup was measured at 3 time points after insertion. We found consistency for quantitative and directional deformation of the shells. There was consistency for relaxation of the deformation with time. Immediate mean change in cup radius was 104μm (sd 32, range 67–153) relaxing to mean 96 μm (sd 32, range 63–150) after 10 minutes and mean 92 μm (sd 28, range 66–138) after 20 minutes. This work shows the time dependent deformation and relaxation of acetabular titanium shells and may aid determining the optimal time for insertion of the inner liner at surgery

INTRODUCTION. Modular knee implants are used to manage large bone defects in revision total knee arthroplasty. These implants are confronted with varying fixation characteristics, changes in load transfer or stiffen the bone. In spite of their current clinical use, the influence of modularity on the biomechanical implant-bone behavior (e.g. implant fixation, flexibility, etc.) still is inadequately investigated. Aim of this study is to analyze, if the modularity of a tibial implant could change the biomechanical implant fixation behavior and the implant-bone flexibility. MATERIAL & METHODS. Nine different stem and sleeve combinations of the clinically used tibial revision system Sigma TC3 (DePuy) were compared, each implanted standardized with n=4 in a total of 36 synthetic tibial bones. Four additional un-implanted bones served as reference. Two different cyclic load situations were applied on the implant: 1. Axial torque of ±7Nm around the longitudinal stem axis to determine the rotational implant stability. 2. Varus-valgus-torque of ±3,5Nm to determine the bending behavior of the stem. A high precision optical 3D measurement system allowed simultaneous measuring of spatial micromotions of implant and bone. Based on these micromotions, relative motions at the implant-bone-interface and implant flexibility could be calculated. RESULTS. Lowest relative micromotions were measured along the tibial base component and the sleeve; however, these motions varied depending on the implant construct used. Maximum relative micromotions were detected at the distal end of the implant for all groups, indicating a more proximal fixation of all modular combinations. Regarding varus-valgus-torque measurement, all groups showed a deviant flexibility behavior compared to the reference group. When referred to the un-implanted bone, implants without stems revealed the highest flexibility, whereas implants with shorter stems had lowest flexibility. DISCUSSION & CONCLUSION. All groups showed a more proximal fixation behavior; moreover, both extent and location of fixation could be influenced by varying the modular combination. Larger stems seemed to support a more distal fixation behavior, whereas the implant fixation moved proximal while extending the sleeve. Here the influence of the sleeve on fixation behavior seemed to be dominant compared to the influence of the stem. Concerning varus-valgus-torque, a strong connection between the used stem and implant-bone flexibility seemed to exist. In addition, the influence of the sleeve on flexibility seemed to be rather low. This study showed, that modularity can influence the biomechanical behavior of tibial implants. If these results can be transferred to other tibial implants still remains to be seen

INTRODUCTION. Deformation of modular acetabular press-fit shells is a topic of much interest for surgeons and manufacturer. Such modular components utilise a titanium shell with a liner manufactured from metal, polyethylene or ceramic. Initial fixation is achieved through a press-fit between shell and acetabulum with the shell mechanically deforming upon insertion. Shell deformation may disrupt the assembly process of inserting the bearing liner into the acetabular shell for modular systems. This may adversely affect the integrity and durability of the components and the tribology of the bearing. OBJECTIVE. Most clinically relevant data to quantify and understand such shell deformation can be achieved by cadaver measurements. ATOS Triple Scan III was identified as a measurement system with the potential to perform those measurements. The study aim was to validate an ATOS Triple Scan III optical measurement system against a co-ordinate measuring machine (CMM) using in-vitro testing and to check capability/ repeatability under cadaver lab conditions. METHODS. Two sizes of custom-made acetabular shells were deformed using a uniaxial/ two-point loading frame and measured repeatedly at different loads. Roundness measurements were performed using both the ATOS Triple Scan III optical system and a co-ordinate measuring machine and then compared. The repeatability was also tested by measuring shells pre and post insertion in a cadaver lab multiple times. RESULTS. The in-vitro comparison with CMM demonstrated a maximum difference of 5 µm at the rim and 9 µm at the measurement point closest to the pole of the shell. Deviation between the two systems increased towards the pole for the in-vitro measurements. However as press fit shells are designed to be loaded at the rim, this is likely where the maximum deflection will occur as a result of the highest force. Therefore, the increased difference between the systems towards the pole is of less importance compared with accuracy at the rim. Maximum repeatability was below 1 µm for the CMM and 3 µm for the ATOS Triple Scan III optical system. Repeatability of the ATOS Triple Scan III optical system was comparable between pre insertion (below 2 µm) and post insertion (below 3 µm) measurements in the cadaver lab. In addition these values were comparable to the repeatability measured during the in-vitro validation study (below 3 µm). This proves high repeatability not only for in-vitro conditions, but also for the cadaver lab as well. CONCLUSIONS. This study supports the view that the ATOS Triple Scan III optical system fulfils the necessary requirements to accurately measure shell deformation in cadavers. As a result, the authors propose further studies using cadavers to identify the impact of other factors upon shell deformation. Other factors to be measured include bone strength, shell diameter, under reaming and wall thickness

Concerns have been raised that deformation of acetabular shells may disrupt the assembly process of modular prostheses. In this study we aimed to examine the effect that the strength of bone has on the amount of deformation of the acetabular shell. The hypothesis was that stronger bone would result in greater deformation. A total of 17 acetabular shells were inserted into the acetabula of eight cadavers, and deformation was measured using an optical measuring system. Cores of bone from the femoral head were taken from each cadaver and compressed using a materials testing machine. The highest peak modulus and yield stress for each cadaver were used to represent the strength of the bone and compared with the values for the deformation and the surgeon’s subjective assessment of the hardness of the bone. The mean deformation of the shell was 129 µm (3 to 340). No correlation was found between deformation and either the maximum peak modulus (r² = 0.011, t = 0.426, p = 0.676) or the yield stress (r² = 0.024, t = 0.614, p = 0.549) of the bone. Although no correlation was found between the strength of the bone and deformation, the values for the deformation observed could be sufficient to disrupt the assembly process of modular acetabular components.

Cite this article: Bone Joint J 2015; 97-B:473–7.

To develop a useful surgical navigation system, accurate determination of bone coordinates and thorough understanding of the knee kinematics are important. In this study, we have verified our algorithm for determination of bone coordinates in a cadaver study using skeletal markers, and at the same time, we also attempted to obtain a better understanding of the knee kinematics. The research was performed at the Medical Simulation Center of Tzu Chi University. Optical measurement system (Polaris® Vicra®, Northern Digital Inc.) was used, and reflective skeletal markers were placed over the iliac crest, femur shaft, and tibia shaft of the same limb. Two methods were used to determine the hip center; one is by circumduction of the femur, assuming it pivoted at the hip center. The other method was to partially expose the head of femur through anterior hip arthrotomy, and to calculate the centre of head from the surface coordinates obtained with a probe. The coordinate system of femur was established by direct probing the bony landmarks of distal femur through arthrotomy of knee joint, including the medial and lateral epicondyle, and the Whiteside line. The tibial axis was determined by the centre of tibia plateau localised via direct probing, and the centre of ankle joint calculated by the midpoint between bilateral malleoli. Repeated passive flexion and extension of knee joint was performed, and the mechanical axis as well as the rotation axis were calculated during knee motion. A very small amount of motion was detected from the iliac crest, and all the data were adjusted at first. There was a discrepancy of about 16.7mm between the two methods in finding the hip centre, and the position found by the first method was located more proximally. When comparing the epicondylar axis to the rotation axis of the tibia around knee joint, there was a difference of 2.46 degrees. The total range of motion for the knee joint measured in this study was 0∼144 degrees. The mechanical axis was found changing in an exponential pattern from 0 degrees to undetermined at 90 degrees of flexion, and then returned to zero again. Taking the value of 5 degrees as an acceptable range of error, the calculated mechanical axis exceeded this value when knee flexion angle was between 60∼120 degrees. The discrepancy between the hip centres calculated from the two methods suggested that the pivoting point of the femur head during hip motion might not be at the center of femur head, and the former location seemed closer to the surface of head at the weight bearing site. Under such circumstances, the mechanical axis obtained through circumduction of the thigh might be 1∼2 degrees different from that obtained through the actual center of femur head. During knee flexion, the mechanical axis also changed gradually, and this could be due to laxity of knee joint, or due to intrinsic valgus/varus alignment. However, the value became unreliable when the knee was at a flexion angle of 60∼120 degrees, and this should be taken into account during navigation surgery

INTRODUCTION. Over the last twenty years, image-guided interventions have been greatly expanded by the advances in medical imaging and computing power. A key step for any image-guided intervention is to find the image-to-patient transformation matrix, which is the transformation matrix between the preoperative 3D model of patient anatomy and the real position of the patient in the operating room. In this work, we propose a robust registration algorithm to match ultrasound (US) images with preoperative Magnetic Resonance (MR) images of the Humerus. MATERIALS AND METHODS. The fusion of preoperative MR images with intra-operative US images is performed through an NDI Spectra® Polaris system and a L12-5L60N TELEMED® ultrasound transducer. The use of an ultrasound probe requires a calibration procedure in order to determine the transformation between an US image pixel and its position according to a global reference system. After the calibration step, the patient anatomy is scanned with US probe. US images are segmented in real time in order to extract the desired bone contour. The use of an optical measurement system together with trackers and the previously-computed calibration matrix makes it possible to assign a world coordinate position to any pixel of the 2D US image. As a result, the set of US pixels extracted from the images results in a cloud of 3D points which will be registered with the 3D Humerus model reconstructed from MR images. The proposed registration method is composed of two steps. The first step consists of US 3D points cloud alignment with the 3D bone model. Then, the second step performs the widely-known Iterative Closest Point (ICP) algorithm. In order to perform this, we define the coordinate system of both the 3D Humerus model and the US points cloud. The frame directions correspond to the directions of the principal axes of inertia calculated from the matrices of inertia of both the preoperative 3D model and the US data obtained intra-operatively. Then, we compute the rotation matrix to estimate the transformation between the two coordinate systems previously calculated. Finally the translation is determined by evaluating the distance between the mass centres of the two 3D surfaces. RESULTS. In order to evaluate the performance of this registration method in terms of precision and accuracy, we performed the US/MRI fusion on 8 patients. The evaluation criterion used for the validation step was the fiducial registration error (FRE) estimation based on 8 anatomic fiducials detected on the Humerus of the patient. The mean, standard deviation, minimum and maximum values of the 8 Fiducial Registration Errors were 4.34, 2.20, 2.81 and 9.48 mm, respectively. DISCUSSIONS. In this work, we propose a robust registration method of MR and US data. Thanks to the optical system, this fusion will allow us for example to guide and assist surgeons in the positioning of the radiofrequency probe for bone tumor ablation. In addition to the fact that it is completely automatic, the proposed image-to-patient registration method is minimally invasive

Introduction: Standard treatment for distal tibia fractures is the fixation with locking compression plates. Locking plate fixation has revolutionized fracture treatment in the last decade and may be ideally suited for a bridging plate osteosynthesis. This technique allows some controlled axial fracture motion, what essential for secondary bone healing is. A disadvantage of the locking plate technique seems to be an unsymmetrical micro motion along the fracture gap. The micromotion at the far cortex side is much larger than at the near cortex side (near the plate). It is supposed to be that the fracture movement on the near cortex is too small. To increase the motion at the near cortex side a new kind of screws has been developed. In this study we examined the micromotion using normal locking head screws versus the new dynamic locking head screws. Materials and Methods: A simplified fracture model was created by connecting 2 plastic cylinders (POM C, EModul: 3.1GPa) with a standard 11-holes Locking Compression Plate (Synthes). The fracturegap (between the two cylinders) amounted 3mm. Three kinds of fracture models were constructed: The model of a transverse fracture, an oblique fracture and a spiral fracture. An axial load from 0N up to 200N was applied with a testing machine (Zwick). The motion of the fracture model was measured in three dimensions using the optical measurement system PONTOS 5M (GOM, Braunschweig, Germany). The accuracy of the optical measurement system was about 5 micrometers. Results: A total of 72 measurements were compared. Using the new screw, axial stiffness was decreased for 16% and micromotion was up to 200 μm higher in comparison to the old screw. Discussion: Using the new dynamic locking head screw it’s possible to increase interfragmentary motion up to 200μm on the near cortex side (plate side)

Introduction and Aims: Suture anchors allow consistent reattachment of tendons and ligaments to bone. Many options are available. The purpose of this study was to compare the initial strength of two rotator cuff repair techniques. The hypothesis was that rotator cuff repair strength with anchors would be inferior to transosseous sutures. Method: Eight paired shoulders with a standardised supraspinatus defect were randomised to bioabsorbable nonsuture-based anchor or transosseous suture repair. Each specimen was then subjected to a stepwise cyclic loading protocol, utilising a custom-designed loading apparatus. Repair site migration was measured using an optical measurement system, consisting of a digital camera and custom software. Mode of failure, number of cycles and load to failure were measured for 50% (5 mm) and 100% (10 mm) loss of repair. These results were correlated with bone mineral density, age and gender. Statistical analysis utilised paired t-tests and Pearson correlations. Results: The anchors failed at the anchor-tendon interface, whereas the sutures failed through the sutures. Mean values for 50 percent loss of repair were 206 ± 88 cycles and 44 ± 15 N for the sutures, and 1193 ± 252 cycles and 156 ± 20 N for the anchors (p< 0.05). The corresponding values for 100 percent loss of repair were 2458 ± 379 cycles and 294 ± 27 N for the sutures, and 2292 ± 333 cycles and 263 ± 28 N for the anchors (p> 0.05). These results may be due to the relative less deformability of the anchors. This may be relevant clinically, as in the early post-operative period, while tendon healing to bone is occurring, anchors may offer improved strength, allowing improved initial healing. Strength was unaffected by bone quality. This may be attributed to each repair failing primarily through the repair construct or at the anchor-tendon interface, and not through bone. Strengths of this study include the use of paired specimens, the stepwise cyclic loading protocol, as well as increased accuracy of our measurement system. Limitations include the use of an in vitro model, as well as a simulated, standardised rotator cuff tear. Conclusion: Repair strength with anchors was superior to sutures. Strength was unaffected by bone quality. Anchors facilitate an arthroscopic procedure, decrease operative time, and may allow a faster post-operative recovery. This study has described a new high-resolution method of measuring tendon repair failure and may be useful in future studies