Routinely in TKA, at least one of the cruciate ligaments are sacrificed. The cruciate ligaments excision may have an impact in the stability of the reconstructed knee by virtue of the impact on the gap kinematics. In this study, a selective cutting protocol was designed to quantify the individual contribution of ACL and PCL about the knee by means of a loaded cadaveric model.

Five fresh frozen normal cadaver specimens were used. The femur was fixed to a specially designed machine, and 3D tibial movements relative to the femur and joint gap distances were measured by means of a navigation system from full extension to 140° flexion. The joint was distracted with 10 pounds. The measurement was performed before and after ACL and PCL excision.

Medial gap distance at 90° flexion before and after cruciate ligaments excision was 4.3 ± 2.7 mm (mean ± SD) and 5.1 ± 2.8 mm (p< 0.05) respectively. Cruciate ligaments excision significantly widened the medial and lateral gaps at many flexion angles, and the effect of excision on the gap distance was different between medial and lateral sides especially at 90° knee flexion. Cruciate ligaments excision also significantly influenced knee kinematics. If this varying gap is not accounted for either through implant shape and orientation or through soft tissue adjustments, instability could be the result.

Surgeons should be made aware of the influence of cruciate excision on varus/valgus laxity throughout the range of motion. Design modification of the femoral component may also be necessary in order to obtain optimal stability in deep flexion.

Total knee arthroplasty (TKA) provides relatively pain-free function for patients with end-stage arthritis. However, return to recreational and athletic activities is often restricted based on the potential for long-term wear and damage to the prosthetic components. Advice regarding safe and unsafe activities is typically based on the individual surgeon’s subjective bias. We measured knee forces in vivo during downhill skiing to develop a more scientific rationale for advice on post-TKA activities A TKA patient with the tibial tray instrumented to measure tibial forces was studied at two years postoperatively. Tibial forces were measured for the various phases of downhill skiing on slopes ranging in difficulty from green to black.

Walking on skis to get to the ski lift generated peak forces of 2.1 ± 0.20 xBW (times body weight), cruising on gentle slopes 1.5 ± 0.22 xBW, skating on a flat slope 3.9 ± 0.50 xBW, snowplowing 1.7 ± 0.20 xBW, and coming to a stop 3 ± 0.12 xBW. Carving on steeper slopes generated substantially higher forces: blue slopes (range 6° to 10°), 4.4 ± 0.18 xBW; black slopes (range 15° to 20°), 4.9 ± 0.57 xBW. These forces were compared to peak forces generated by the same patient during level walking: 2.6 ± 0.4 xBW, stationary biking 1.3 ± 0.7 xBW, stair climbing 3.1 ± 0.31 xBW, and jogging 4.3 ± 0.8 xBW.

The forces generated on the knee during recreational skiing vary with activity and level of difficulty. Snow-plowing and cruising on gentle slopes generated lower forces than level walking (comparable to stationary biking). Stopping and skating generated forces comparable to stair climbing. Carving on steeper slopes (blues and blacks) generated forces as high as those seen during jogging. This study provides quantitative results to assist the surgeon in advising the patient regarding postoperative exercise.

Introduction: Aligning the tibial tray is a critical step in total knee arthroplasty (TKA). Malalignment, (especially in varus) has been associated with failure and revision surgery. While the link between varus malalignment and failure has been attributed to increased medial compartmental loading and generation of shear stress, quantitative biomechanical evidence to directly support this mechanism is incomplete. We therefore constructed a finite element model of knee arthroplasty to test the hypothesis that varus malalignment of the tibial tray would increase the risk of tray subsidence.

Methods: Cadaver Testing: Fresh human knees (N = 4) were CT scanned and implanted with a TKA cruciate-retaining tibial tray (Triathlon CR. Stryker Orthopaedics). The specimens were subjected to ISO-recommended knee wear simulation loading for up to 100,000 cycles. Micromotion sensors were mounted between the tray and underlying bone to measure micromotion. In two of the specimens, the application of vertical load was shifted medially to generate a load distribution ratio of 55:45 (medial: lateral) to represent neutral varus-valgus alignment. In the remaining two specimens, a load distribution ratio of 75:25 was generated to represent varus alignment.

Finite element analysis: qCT scans of the tested knees were segmented using MIMICS (Materialise, Belgium). Material properties of bone were spatially assigned after converting bone density to elastic modulus. A finite element model of the tibia implanted with a tibial tray was constructed (Abaqus 6.8, Simulia, Dassault Systèmes). Boundary conditions were applied to simulate experimental mounting conditions and the tray was subjected to a single load cycle representing that applied during cadaver loading.

Results: The two cadaver specimens tested at 55:45 medial:lateral (M:L) force distribution survived the 100,000 cycle test, while both cadaver specimens tested at 75:25 M:L force distribution failed. The finite element model generated distinct differences in compressive strain distribution patterns in the proximal tibia. A threshold of 2000 microstrain was used for fatigue damage in bone under cyclic loading. Both specimens loaded under 75:25 M:L distribution demonstrated substantially larger cortical bone volumes in the proximal tibial cortex that were greater than this fatigue threshold.

Discussion and Conclusion: We validated a finite element model of tibial loading after TKA. Local compressive strains directly correlated with subsidence and failure in cadaver testing. A significantly greater volume of proximal tibial cortical bone was compressed to a strain greater than the fatigue threshold in the varus alignment group, indicating an increased risk for fatigue damage. This model is extremely valuable in studying the effect of surgical alignment, loading, and activity on damage to proximal bone.

Dislocation remains a major early complication after total hip arthroplasty (THA), and range of motion (ROM) before impingement is important in joint stability. Factors contributing to dislocation include design specific factors such as head-neck ratio, surgeon-related factors such as component placement, and patient-related factors such as bony anatomy. To study the relative importance of these factors, we analysed the effects of patient anatomy, implant design, and component orientation on hip ROM.

Femoral and acetabular geometry were extracted from CT scans of 20 hips. CAD models of four different THA component designs were virtually implanted in the 3D-CT reconstructed anatomic models. The major design differences were in head-neck ratio and neck-stem angle. A previously reported contact detection model (D’Lima, J Orthop Research 2008) was used to measure restriction in hip ROM due to prosthetic or bony impingement. The following patient parameters were measured on plain AP radiographs: acetabular inclination, acetabular depth ratio, the arc-length between the tip of greater trochanter and ilium, and the arc-length between lesser trochanter and ischium. Multiple linear regression was used to determine correlation between radiographic parameters and hip ROM in flexion, extension, adduction, abduction, and external rotation.

Mean head size was 51 ± 2mm, mean anatomic acetabular inclination was 41° ± 2, and mean acetabular depth ratio was 460 ± 60. When the cup and stem were implanted for best fit to the anatomy, mean hip ROM was 125° ± 8 (flexion), 57° ± 17 (extension), 29° ± 13 (adduction), 69° ± 7 (abduction), and 42° ± 13 (external rotation). Implanting the cup in “optimal” surgical alignment of 45° abduction and 20° anteversion reduced mean hip flexion, extension and abduction and increased adduction. Subject-to-subject variation was substantially greater than variation between CAD designs (differences in head-neck ratio) or component orientation (between ideal and anatomic). Hip flexion correlated moderately with acetabular abduction angle and the angle of the flare of the iliac wing (R2 = 0.59, p = 0.03). Hip abduction correlated moderately with the angle of the flare of the iliac wing and the length of the arc from the tip of the greater trochanter to the ilium (R2 = 0.50, p = 0.05).

A universal cup position that permits optimal range of motion in all patients may not be valid. Since patient-related factors overshadowed implant design, cup position should be tailored to the individual patient. Preoperative radiographs can help predict postoperative hip ROM although not as accurately as 3D-CT reconstructions. These results may lead to enhancements in surgical navigation techniques.

Patellofemoral complications are among the important reasons for revision knee arthroplasty. Femoral component malposition has been implicated in patellofemoral maltracking, which is associated with anterior knee pain, subluxation, fracture, wear, and aseptic loosening. Rotating-platform mobile bearings compensate for malrotation between the tibial and femoral components. It has been suggested that rotating bearings may also reduce the patellofemoral maltracking resulting from femoral component malposition.

We constructed a dynamic musculoskeletal model of weight-bearing knee flexion in a knee implanted with posterior cruciate-retaining arthroplasty components (LifeMOD/KneeSIM, LifeModeler Inc). The model was validated using tibiofemoral and patellofemoral kinematics and forces measured in cadaver knees on an Oxford knee rig. Knee kinematics and patellofemoral forces were measured after simulating axial malrotation of the femoral component (±3° of the transepicondylar reference line). Differences in patellofemoral kinematics and forces between the fixed- and rotating-bearing conditions were analysed.

Rotational malalignment of the femoral component affected tibial rotation near full extension and tibial adduction at higher flexion angles. In the fixed-bearing conditions, external rotation of the femoral component increased patellofemoral lateral tilt, patellofemoral lateral shift, and patellofemoral lateral shear forces. Up to 6° of bearing rotation relative to the tibia was noted in the rotating-bearing condition. However, the rotating bearing had minimal effect in reducing the patellofemoral maltracking or shear induced by femoral component rotation.

The rotating bearing does not appear to be forgiving of malalignment of the extensor mechanism resulting from femoral component malrotation. The rotating bearing may correct tibiofemoral axial malrotation near full extension but not at higher knee flexion angles. These results support the value of improving existing methodologies for accurate femoral component alignment in knee arthroplasty.

Reverse total shoulder arthroplasty (R-TSA) converts the glenohumeral joint into a ball-and-socket articulation by implanting a metal glenosphere on the glenoid and a concave polyethylene articulation in the humerus. This design increases the stability of the shoulder and is indicated for the treatment of end-stage shoulder arthropathy with significant rotator cuff deficiency. To minimise the risk of loosening, the glenosphere is often medialised (to keep the center of rotation within glenoid bone). Since bone grafting under the glenosphere is recommended as an alternate method to medialisation, we studied the effect of glenosphere placement on the biomechanical efficiency of the deltoid.

A musculoskeletal model of the shoulder was constructed using BodySIM (LifeModeler, Inc, San Clemente, CA). The model simulated active dynamic glenohumeral and scapulothoracic abduction in a shoulder implanted with an R-TSA. Muscle forces and gleno-humeral contact forces were computed during shoulder abduction. The following conditions were simulated:

R-TSA with the center of rotation unchanged;

We validated our model by comparing peak glenohumeral contact forces (85% body weight) with previously reported in vivo measurements (Bergmann, J Biomech 2007). Inferior placement of the glenosphere component increased the mechanical advantage of deltoid muscle at 90° abduction by 25%. Medialisation of the glenosphere had little effect on deltoid forces. Reducing the medialisation (to 10 mm, by simulating the effect of a bone graft under the glenosphere) also did not change the mechanical advantage relative to full medialisation (16 mm).

One disadvantage of R-TSA is that a center of shoulder rotation outside (lateral) to the glenoid increases the tendency for glenosphere loosening. Unfortunately, medialisation of the glenosphere reduces the tension on the deltoid, increases the incidence of prosthetic impingement resulting in scapular notching, and produces a shoulder contour that is cosmetically undesirable. To counter these disadvantages, reduced medialisation is proposed by bone grafting under the glenosphere and placing the glenosphere inferiorly. Our model indicates that the major mechanical advantage of the R-TSA is provided by the inferior placement of the glenosphere, which increases the moment arm of the deltoid muscle. On the other hand, the extent of glenosphere medialisation had an insignificant effect. These results support the use of reduced medialisation and bone grafting in the presence of other advantages, such as reduced notching and maintenance of infraspinatus tension and improved shoulder contour.

Highly cross linked polyethylenes have been shown to be substantially wear resistant. Typically, crosslinking is achieved by radiation in a low oxygen environment. While the early wear-simulation data is encouraging, concerns remain about the potential for aging and oxidative damage on exposure to oxygen during storage or in the body. This study measured wear rates in highly crosslinked liners that had been exposed to room air for up to 4 years.

Polyethylene liners were divided into four groups: two groups of highly crosslinked liners, XL (freshly opened) and XL-Aged (aged); and two groups of nominally crosslinked liners, N (freshly opened) and N-Aged (aged). The highly crosslinked liners were crosslinked with 9.5 Mrad of warm electron-beam irradiation, treated to a post-cross linking heat treatment to quench free radicals (WIAM), followed by ethylene oxide sterilization. The nominally cross linked liners were sterilized with 2.5 Mrad. The aged liners (XL-Aged and N-Aged) were stored in saline (at 37°C) exposed to room air for 4 years. Three liners from each group were tested in a hip-wear simulator (90% bovine serum) for 5 million cycles. Gravimetric wear measurements were made at 500,000 cycle intervals.

The N and N-Aged groups wore at rates of 14.76 ±3.1 and 15.58 ±1.21 mg/million cycles, respectively. The wear in both XL and XL-Aged groups was not measurable, resulting in weight gains of 2.73±0.5 and 2.17 ±1.1 mg/million cycles, respectively.

WIAM cross linked polyethylene has been reported to generate the least free radicals and has the least potential for oxidative damage. There have been concerns regarding the validity of artificial aging by the high-temperature oxidation. Aging in saline at body temperature while exposed to room air is more representative of in vivo aging. This data supports the results of artificial aging and the long-term durability of WIAM polyethylene.

Introduction and Aims: Studies have shown substantial reduction in wear rates in elevated cross-linked polyethylene (crosslinking to a higher degree than that obtained by radiation sterilisation alone). The aim of this study was to test the effect of increased crosslinking and increased head size on polyethylene wear rates.

Method: Four groups of acetabular liners from a single manufacturer were tested: 28mm nominally cross-linked, 32mm nominally cross-linked, 28mm elevated cross-linked, and 32mm elevated cross-linked. Three implants from each group were tested in a 12-station hip wear simulator using 90% bovine serum as lubricant. Liners were articulated with the appropriately sized cobalt-chrome femoral head. Additional liners from each design were subjected only to the same load without motion to serve as load-soak controls to account for any weight gain due to fluid absorption. Gravimetric analysis was performed every 500,000 cycles for a total of 5,000,000 cycles.

Results: Nominally cross-linked liners demonstrated mean wear rates of 14.97±2.70 and 16.92±2.58 milligrams/million cycles for 28mm and 32mm head sizes, respectively. Both of the elevated cross-linked liners had significantly lower wear rates than controls with a mean of 1.51±1.08 and 2.57±1.78 milligrams/million cycles for 28mm and 32mm head sizes, respectively (p< 0.001).

Conclusion: Larger femoral head sizes reduce dislocation in total hip arthroplasty; however, they have been associated with unacceptably high wear rates. The dramatic reduction in wear rates with polyethylene crosslinking even with the larger head size may increase the potential for use of 32mm head components in total hip arthroplasty.

Introduction and Aims: Titanium foam implants simulate the trabecular structure of bone to maximise porous space for bone ingrowth. Plasma-sprayed hydroxyapatite coatings work well on non-porous substrates but do not coat the inner surfaces of open-porous substrates. Chemical deposition is an attractive alternative that produces consistent coats on porous surfaces.

Method: Titanium foam cylinders (5mm diameter by 25mm length) were implanted bilaterally in 40 rabbit femurs. Twenty implants were coated with 20 microns of hydroxyapatite (T-HA) by electrochemical deposition while 20 implants had no hydroxyapatite coat (T). Osseointegration was measured at six and 12 weeks by automated computerised histomorphometry of scanning electron microscopy images of sections taken through the implant at two levels: diaphyseal and metaphyseal. Bone ingrowth was quantified in the pores and was also measured up to 1mm beyond the surface of the implant to determine the pattern of bone growth.

Results: For the T-HA surface, bone ingrowth increased from 35.0 ±8.5 % at six weeks to 41.5 ± 7.4 % at 12 weeks (p < 0.05). For the T surface, bone growth was 14.1 ± 8.8% at six weeks and 11.4 ± 4.2 % at 12 weeks. At both time points mean bone ingrowth was significantly different between hydroxyapatite-coated and non-hydroxyapatite-coated implants, (p< 0.01). No significant differences were noted between the diaphyseal and metaphyseal bone response.

Conclusion: For the T-HA surface, bone ingrowth increased from 35.0 ±8.5 % at six weeks to 41.5 ± 7.4 % at 12 weeks (p < 0.05). For the T surface, bone growth was 14.1 ± 8.8% at six weeks and 11.4 ± 4.2 % at 12 weeks. At both time points mean bone ingrowth was significantly different between hydroxyapatite-coated and non-hydroxyapatite-coated implants, (p< 0.01). No significant differences were noted between the diaphyseal and metaphyseal bone response.

Introduction and Aims: Cartilage injury often leads to secondary osteoarthritis. However, the progression of cartilage lesions after injury has not been fully documented. Factors predictive of the rate and severity of progression are largely unknown. This study analysed the relationship between arthroscopic, histologic, and magnetic resonance imaging findings after acute joint trauma.

Method: Twenty patients were recruited into the study at a mean three months after acute knee injury. Each patient underwent cartilage-specific magnetic resonance imaging (MRI) sequences of the affected knee after injury and at six months, one year, and two years after arthroscopy. Cartilage lesions were graded on MRI and arthroscopy. Synovial fluid was sampled, and a 1.8 mm biopsy was obtained from the edge of cartilage lesion. Control biopsies were obtained from fresh cadaver donors. Cells undergoing DNA fragmentation in biopsies were counted.

Results: All cases of partial or full thickness cartilage loss were detected by MRI. Biopsies from cartilage lesions had significantly more cells undergoing DNA fragmentation (41%) than control biopsies (12%), suggesting apoptotic cell death. On MRI follow-up, cartilage lesion grade improved in five patients, worsened in two, and did not change in 13 patients. The percentage of cells undergoing DNA fragmentation correlated significantly with keratan sulfate levels in synovial fluid (R = 0.68). Keratan sulfate levels were markedly higher in knees with progressive lesions (72 vs. 31 microgm/ml).

Conclusion: Cartilage cell viability can directly impact the potential for repair. The development of accurate markers that may predict the eventual fate of the lesion is of tremendous clinical value. Elevated levels of matrix degradation products such as keratan sulfate can be predictive of a poorer prognosis.

Introduction and Aims: A significant proportion of patients currently undergoing total knee arthroplasty have uni-compartmental disease. Unicondylar knee replacement (UKA) offers the benefits of less bone resection and better soft tissue retention. However, knee kinematic changes after UKA have not been established.

Method: A significant proportion of patients currently undergoing total knee arthroplasty have uni-compartmental disease. Unicondylar knee replacement (UKA) offers the benefits of less bone resection and better soft tissue retention. However, knee kinematic changes after UKA have not been established.

Results: In the normal knee, knee flexion was accompanied by femoral rollback and tibial internal rotation. Similar patterns of rollback and rotation were seen after UKA. Surprisingly, resecting the ACL did not affect rollback or tibial rotation. However, tibial rotation was significantly different and was more variable after TKA. This suggests that loss of the ACL may not be the major cause of abnormal kinematics after TKA.

Conclusion: Abnormal kinematics have been previously reported after TKA. However, UKA appeared to maintain normal kinematics. This study reported kinematic advantages to UKA, in addition to less bone resection and better recovery.

Introduction and Aims: Complications after total knee arthroplasty (TKA) have been attributed to soft-tissue imbalance. The current approach to soft-tissue balance is static measurements in extension and 90 degrees flexion. Dynamic balancing during the entire range of flexion may be more valuable.

Method: Complications after total knee arthroplasty (TKA) have been attributed to soft-tissue imbalance. The current approach to soft-tissue balance is static measurements in extension and 90 degrees flexion. Dynamic balancing during the entire range of flexion may be more valuable.

Results: All knees (in vitro and in vivo) initially recorded imbalance in the tibial forces: mean 18N (6–72) in the mediolateral and 26N (13–108) in the anteroposterior direction. After soft-tissue balancing, the mean imbalance reduced by 87%. Even when knees appeared well balanced at zero and 90-degree flexion, there was imbalance [mean 22N (2–34)] at flexion angles between zero and 90 degrees. The 2mm thicker insert increased forces by a mean of 89% (22–180%).

Conclusion: Soft-tissue balance in TKA remains a complex concept. The routine instruments used for soft-tissue balance only detect mediolateral imbalance. Even when accurate static balancing was achieved, dynamic measurements revealed imbalance in mid-flexion. These results explain some of the variability in knee kinematics after TKA and the incidence of mid-flexion instability.

Polyethylene wear is a significant factor limiting survivorship of total knee arthroplasty (TKR). Crosslinking of polyethylene has been shown to significantly reduce wear in hip arthroplasty but has not been reported for TKR. This study measured wear in polyethylene cross-linked to two levels in a knee wear simulator.

Six polyethylene knee inserts were tested in a knee wear simulator. Inserts were manufactured from polyethylene crosslinked to two different levels: 2.5 Mrad (Low-X) and 10.5 Mrad (High-X). Each implant was enclosed in a closed lubricant (50% alpha fraction calf serum) recirculation chamber, maintained at 37°C and changed every 500,000 cycles. Physiologic levels of load and motion were applied at 1 Hz for a total of 6,000,000 cycles. Wear was measured by the gravimetric method before wear testing and at every 500,000 cycles. Semi-quantitative wear assessment was performed by imaging the insert surfaces at 10x magnification.

The Low-X inserts demonstrated significantly higher wear rates (mean 4.66 mg/million cycles) than the High-X inserts (mean 1.55 mg/million cycles, p < 0.001). Wear scars on the Low-X inserts were irregular and visibly deeper than those on the High-X inserts. The machining marks on the surface of the insert were also better preserved in the High-X insert wear scars. These results suggest that crosslinked PE can significantly reduce wear in TKR under physiologic conditions. This can result in reduced lysis and increased survivorship. Localized damage can cause catastrophic failure in polyethylene knee inserts. Therefore, further studies are necessary to evaluate wear under these conditions.

Polyethylene contact stresses have been shown to correlate with wear in total hip arthroplasty (THA). Several liner designs have been introduced in an attempt to increase stability or reduce impingement and increase range of motion. This study analyzed the effect of liner design on range of motion (ROM) and PE contact stresses in a finite element model (FEM).

FEMs of four liner designs were generated: Generic was modelled as a simple hemisphere, Chamfer had a wide chamfer on the inner edge of the liner to increase ROM, Highwall had an extended lip to increase stability, and Anteverted created a 20° anteversion with lat-eralisation of the centre of rotation. With the liners in varying positions of abduction and anteversion, physiologic loads were applied through the femoral head. Hip ROM was measured by rotating the head and neck in different directions until prosthetic impingement.

Significant differences in ROM were seen relative to the Generic liner. Chamfer increased ROM by mean 16%. Highwall reduced ROM by mean 12%. Anteverted increased flexion by 17% but decreased extension, abduction, and external rotation. Contact stresses were also significantly affected by liner design and acetabular orientation. Overall for the same acetabular position, contact stresses were higher for Chamfer and lower for Highwall and Anteverted.

These results underline the complex interaction between cup design, hip stability, range of motion and contact stresses. Design features that increase stability tend to reduce contact stresses and ROM, while those features that increase ROM, tend to increase contact stresses. This data can help the surgeon match liner design to specific patient requirements.

Osseointegration has been shown to be directly affected by surface roughness and bioactive coatings. This report compares bone response to hydroxyapatite coatings on differing substrate treatments.

Titanium cylinders was implanted bilaterally in the distal femora of 30 rabbits. One of three surface treatments was applied to each implant: plasma sprayed titanium surface without hydroxyapatite coating (P), plasma sprayed titanium surface with hydroxyapatite coating (PHA), and acid-etched surface with hydroxyapatite coating (CHA). Osseointegration was measured at 6 and 12 weeks, by histomorphometry of scanning electron microscopy images of histologic sections taken through the implant at three levels: diaphysis, metaphysis, and intermediate. Bone growth was measured up to 3 mm from the edge of the implant to determine changes in patterns of bone growth.

Overall, bone response was greatest in the diaphyseal sections. Mean osseointegration was significantly different between hydroxyapatite coated and non-hydroxyapatite coated implants (CHA: 74+10%, PHA: 65+12%, and P: 39+10%, p< 0.01). Both hydroxyapatite coated implants demonstrated increased bone growth closer to the implant which dropped off with increasing distance from the implant. Lower and relatively unchanging levels of bone growth were seen in non-hydroxyapatite coated implants.

Osseointegration and bone growth was higher in both hydroxyapatite coated surfaces confirming previous reports. The differences in substrates (acid etched vs. plasma sprayed titanium) did not yield a significant difference in bone growth, suggesting that the hydroxyapatite coating provided a much larger benefit. This study supports the hypothesis that enhanced osseointegration is primarily due to the bioactive coating.

This study measured polyethylene wear and correlated it with design features such as tibiofemoral conformity and contact areas.

Two femoral component designs were tested in a knee wear simulator. The femoral condyles of design A were flat-on-flat in the coronal plane, while those of design B were curved-on-curved. These femoral components were tested with two inserts. Insert PLI had a posterior lip, while insert C had a more curved sagital geometry, to improve stability in the anteroposterior direction. All components were tested for up to five million cycles in bovine serum lubricant. Triaxial forces were monitored to ensure that loading conditions were similar in all combinations tested. Gravimetric wear measurements were made at 500 000 cycle intervals. Contact stresses were measured using pressure sensitive film and dynamic finite element analysis.

Contact stresses were 22% higher for inserts tested with design A compared to design B. Sliding distance, sliding velocity, and patterns of crossing motion were found to be comparable between the two femoral designs. Inserts tested with design A wore significantly more (mean 10.9 mg/million cycles) than design B (mean 5.71 mg/million cycles, p < 0.001). No appreciable differences were found between wear rates of insert PLI and insert C.

Component design can have a significant impact on polyethylene wear rate. Careful control of kinematic and loading conditions allowed for comparison between specific design features. Increase in tibio-femoral contact area led to reduction of contact stresses, which was reflected in the reduced wear rate.