Objectives

Wear debris released from bearing surfaces has been shown to provoke negative immune responses in the recipient. Excessive wear has been linked to early failure of prostheses. Analysis using coordinate measuring machines (CMMs) can provide estimates of total volumetric material loss of explanted prostheses and can help to understand device failure. The accuracy of volumetric testing has been debated, with some investigators stating that only protocols involving hundreds of thousands of measurement points are sufficient. We looked to examine this assumption and to apply the findings to the clinical arena.

Polyethylene wear can be an important cause of knee replacement failure. Six TKRs in young, active patients with excellent Oxford Knee Scores and Knee Society Scores, mean 76 months post knee replacement and 5 control patients, 2 weeks post TKR, were selected. Each patient had weight bearing stereo radiographs of at 0, 15, 30, 45 and 60 degrees of flexion while standing in a calibration grid. These x-rays were analysed using our Radio Stereometric Analysis (RSA) system. The three-dimensional shape of the TKR (manufacturer’s computer aided design model) was matched to the TKR silhouette on the calibrated stereo radiographs for each angle of flexion. The relative positions of the femoral and tibial components in space were then determined and the linear and volumetric penetration was calculated using Matlab software. The accuracy of the system was found to be 0.3mm (CAD model tolerance 0.25mm). The mean linear wear in the control patients was 0.02mm (range −0.19 to +0.23mm). Average linear penetration in the study group was found to be 0.6 mm at 6 years, giving an overall linear wear rate of 0.1mm/year. Average penetration volume at 76 months was 399mm3. The average volumetric wear rate was 63mm3/year. It is possible to measure volumetric wear in vivo using RSA. Volumetric wear rate was found to be 63mm3 per year. Studies on retrieved normally functioning hip replacements have shown volumetric wear rates of 35mm3 per year. However, clinical outcomes of knee replacements are comparable to those of hip replacements, suggesting that the knee has a more effective mechanism for dealing with polyethylene wear particles

Wear debris induced osteolysis is a recognized complication in conventional metal-on-polyethylene hip arthroplasty. One method of achieving wear reduction is through the use of metal-on-metal articulations. One of the latest manifestations of this biomaterial combination is in designs of hip resurfacing which are aimed at younger, more active patients. But, do these metal-on-metal hip resurfacings show low wear when implanted into patients?. Using a Mitutoyo Legex 322 co-ordinate measuring machine (scanning accuracy less than 1 micron) and a bespoke computer program, volumetric wear measurements for retrieved Articular Surface Replacements (ASR, DePuy) metal-on-metal hip resurfacings were undertaken. Measurements were validated against gravimetric calculations for volumetric wear using a sample femoral head that was artificially worn in vitro. At 5mm3, 10mm3, and 15mm3 of material removal, the method was shown to be accurate to within 0.5mm3. Thirty-two femoral heads and twenty-two acetabular cups were measured. Acetabular cups exhibited mean volumetric wear of 29.00mm3 (range 1.35 - 109.72mm3) and a wear rate of 11.02mm3/year (range 0.30 - 63.59mm3/year). Femoral heads exhibited mean wear of 22.41mm3 (range 0.72 - 134.22mm3) and a wear rate of 8.72mm3/year (range 0.21 - 31.91mm3/year). In the 22 cases where both head and cup from the same prosthesis were available, mean total wear rates of 21.66mm3/year (range 0.51 - 95.50mm3/year) were observed. Revision was necessitated by one of five effects; early femoral neck fracture (4 heads), avascular necrosis (AVN) (2 heads, 1 cup), infection (1 head, 1 cup), adverse reaction to metal debris (ARMD) (19 heads, 18 cups) or ARMD fracture (6 heads, 2 cups). Mean paired wear rates for the AVN and infection retrievals were 0.51mm3/year and 3.98mm3/year respectively. In vitro tests typically offer wear rates for metal-on-metal devices in the region of 2-4mm3. Mean paired wear rates for ARMD and ARMD fracture were 17.64mm3/year and 68.5mm3/year respectively, significantly greater than those expected from in vitro tests. In the 4 cases of early fracture, only the heads were revised so a combined wear rate calculation was not possible. The heads exhibited mean wear rate of 8.26mm3/year. These high wear rates are of concern

Purpose of the study: The double-mobility concept was introduced for clinical applications for total hip arthroplasty in 1976. The concept preserves joint range of motion while increasing stability. In this study we evaluated the consequences of these advantages in terms of polyethylene wear, measuring wear both on the concave and convex surfaces and volumetrically. Material and methods: Forty polyethylene inserts were explanted and analyzed. Explantation had been performed for mechanical or septic failure after eight years implantation on average. Mean age of patients at implantation was 46 years. After examining the gross aspect of the insert, surface analysis was performed with direct measurement of changes in the curvature using a BHN 706 position sensor for the inner concave surface and lateral projection for the outer convex surface. Estimated measurement error was ±5μm for each method; the manufacturer's tolerance for production of the inserts was 50μm. Volumetric wear was determined by reference to the manufacturer’s data. Student’s t test for paired series was applied. Results: At gross inspection, all inserts had lost the strips originally present on the convex surface; 40% presented visible wear of the retaining ring. Mean annual wear (± standard deviation, SD) obtained with the measuring system was 9±9 μm/yr) for the convex surface and 73 ± 69 μm/yr for the concave surface. Total annual wear, the sum of inner and outer surface wear, was 82±72 μm/yr. The mean volumetric wear was 28±28 mm3/year for the convex surface and 25±23 mm3/year for the concave surface and 53.4±40 mm3/year for total wear. Discussion: Total wear for these 40 double-mobility inserts which had functioned in vivo was not greater than the values reported for the metal-polyethylene bearing with 22.2 mm femoral heads. The double mobility is not associated with greater wear. While there was no significant difference between the wear volume of the convex versus the concave surfaces, the differentials wear were widespread, which can be considered to result from functional differences

Introduction. Wear of the UHMWPE tibial component remains a major reason for aseptic loosening and subsequent revision or failure of TKAs [1]. Many retrieval studies measure surface damage patterns as surrogates for the severity of wear, but little is known about how these patterns relate to the volume of material lost. This study (a) examines the wear rate of a cruciate retaining TKA design and (b) relates observed wear patterns to volume loss on the surface. We hypothesize that damage patterns are good predictors for volumetric wear. Methods. 43 revision and 21 postmortem-retrieved MG II (Zimmer Inc.) tibial UHMWPE components were included in this study. Wear scars and damage patterns on the superior articular surfaces were digitized using a video microscope (SmartScope, OGP). Patterns were parsed into four spatially exclusive categories: delamination, polishing, striations and pitting. The surfaces were measured at 100×100µm using a low-incidence laser on a coordinate measuring machine (SmartScope, OGP). Autonomous mathematical reconstruction of the original surface was used [2] to calculate volume changes on the medial and lateral surfaces as an estimate of wear volume [Fig. 1] Total volume loss was calculated within the observed wear scar, and volume loss under each pattern was calculated and normalized to the total volume loss of its insert. Results. Excluding delaminated components, total wear correlated linearly with time in situ (Pearson's r=0.53) with a volumetric wear rate of 13.0±2.9 mm. 3. /year. Total wear area correlated linearly with total wear volume (Pearson's r=0.44), while delaminated area correlated strongly with total wear volume (Pearson's r=0.80). Excluding delaminated components, striated areas correlated more strongly to total volume loss (Pearson's r=0.54) than did total wear scar area (Pearson's r=0.34), while other patterns showed no correlation [Fig. 2]. When present, delaminated areas contributed most to total volume loss in postmortem- and revision-retrievals (58.3% and 38.7% respectively), striations second most (36.2% and 30.7%) and polished areas third most (24.6% and 27.6%), although significant differences were not observed [Fig. 3]. Pitted areas contributed significantly less (heteroscedastic t-test p=0.010) to total wear on postmortem- (1.3±1.7%) than on revision-retrievals (11.3±19.6%), although they were observed with a slightly higher frequency in the postmortem group (81% vs. 76%). Discussion. We found that damage patterns were not reliable surrogates for material volume loss. Other than delamination, area of striated patterns best predicted and contributed most to volume loss. Furthermore, our data suggests that polished and striated patterns in the absence of pitting are markers of a well-functioning UHWMPE TKR. While other groups have reported striations on retrievals [3], this damage pattern remains widely unrecognized in retrieval and knee simulator studies, with the mechanism poorly understood. The higher contribution of pitting to total wear volume in revision-retrieved TKR suggests that the fatigue wear mechanism leading to pitting contributes to the need for the early revision of the implant

Introduction: The biological activity of PE-particles released due to wear is an established risk-factor for osteolysis and loosening after Total Hip Arthroplasty (THA). Cup position and orientation might have an effect on the risk of impingement and wear, thus contribute to the risk of aseptic loosening in the long-term what should be studied. Methods: Between 1984 and 1987 a total of 149 cemented total hips (Müller all-poly cup, Müller straight stem, 32 mm head) have been implanted. All implants had a standardised clinical and radiological follow-up. The pre- and postoperative centre of rotation of the hip and the orientation of the cup were determined. Migration, linear wear and direction of wear were measured twice with standard Methods: and the digital EBRA method. Wear-volume was calculated, taking direction of wear and cup orientation into account. Radiographs were analysed for progressive osteolysis and loosening. Results: 1 patient was lost to follow-up, 47 had died, 7 had been revised before 10 years follow-up. 18 patients had a missing or poor final radiograph, leaving 75 hips for long-term analysis. 41 were in male patients, mean age was 66.2 (+/− 11.0) years, mean follow-up 15.4 (+/−4.1) years. Mean inclination was 40.7° (+/− 7.1), mean anteversion was 14.8° (+/−8.4) And the mean cup positioning was 3.8 mm (+/− 4.3) medial and 5.3 mm (+/− 3.5) cranial. Osteolysis was found in 36 cups, 18 of them have been revised. The average linear wear was 1.1 (+/− 0.9) mm, the average wear volume 798.7 (+/−622.3) mm3, the linear wear rate 0.07 (+/−0.06) mm/year and the volumetric wear rate 54.5 (+/− 43.2) mm3/year. Younger patients had increased linear wear rates (p=0.035). Osteolysis of the cup, cup migration and cup revision were correlated with linear and volumetric wear (all p=< 0.001). There was no correlation of the cup position, inclination and anteversion with osteolysis, loosening and any of the wear parameters. Volume calculation did not provide further information. Conclusion: We found a strong correlation between wear and loosening of PE cups, but cup position and orientation did not affect osteolysis and loosening. Thus in contrast to hard-hard bearings polyethylene is a forgiving bearing surface and improvement of the cup orientation (e.g. due to navigation) will not result in increased cup survival, as long as extreme positioning errors are avoided

Wear and loosening are the major causes for long tem failure in Total Hip Replacement (THR). Accurate three dimensional wear analysis of radiographs has its own limitations. We report the results of our clinical study of three dimensional volumetric wear measurements using our custom low radiation risk CT based algorithm and special software. Twenty four patients (32 hips) agreed to take part in our study. The male: female ratio was 1:4. The mean age was 75 years and the mean follow up was 5.4 years. All patients had 28 mm diameter ceramic heads. Of the 32 hips, 17 hips had polyethylene inserts and 15 hips had ceramic inserts. The maximum follow up for the polyethylene and ceramic groups were 12 years and 5.5 years respectively. All the patients were scanned using Somatom Sensation 4 scanner. Using custom software, 3D reconstruction of the components was done and landmark acquisition done on the femoral head, acetabular metal component and the insert. From these landmarks, a dedicated program was used to calculate the centre of the femoral head in relation to the centre of the acetabular component in all three axes and an indirect measurement of wear obtained. Using the axes measurements graphical 3D models of migration of the femoral head component into the acetabular liner were created and volume of wear measured using special software. Accuracy of the method was assessed by measuring the radius of the femoral head since all patients had 28mm diameter heads implanted in them. Assessment of precision of method was done by calculating the level of agreement between two independent observers. In the polyethylene group, there was no significant (< 1mm) wear in x and y axis with time. However there was significant evidence of wear in relation to time in the z axis (max wear = −2.5 mm). In the ceramic group with relatively shorter follow up, there was no evidence of significant wear in all three axes. The mean volume measured in the polyethylene group was 685 mm3 (max = 1629 mm3, min = 132mm3 ). The mean volume measured in the ceramic group was 350mm3 (max = 1045 mm3, min = 139mm3 ). The mean radius of the femoral head measured in both groups was 14.02mm (range =13.8 to 14.4 mm). Accuracy was limited by artifacts particularly in bilateral hip arthroplasties and further in the ceramic group because of the restricted access to the ceramic head for placement of markers. Measurements obtained by two independent observers showed a strong correlation (0.99, p value = 0.001) for the polyethylene group. In the ceramic group the correlation (0.69, p value=0.0126) was not as strong as the polyethylene group. This study has produced a method for three dimensional estimation of wear that can be obtained from low dose CT scans with better accuracy and repeatability (< 0.5 mm) even than to ex vivo studies particularly in polyethylene bearings(wear rate 0.14mm/yr). Noise reduction with appropriate artefact reduction software may further improve the accuracy of this simple and repeatable method

Introduction. Metal-on-metal (MOM) total hip arthroplasty using large diameter femoral heads offer clinical advantages however the failure rates of these hips is unacceptably high. Retrieved hips have a wide range of wear rates of their bearing and taper surfaces and there is no agreement regarding the cause of failure. Detailed visual inspection is the first step in the forensic examination of failed hip components and may help explain the mechanisms of failure. The aim of this study was to determine if there was a correlation between the results of detailed inspections and the volumetric wear of the bearing and taper surfaces of retrieved hips. Method. Detailed, non-destructive macroscopic and stereomicroscopic examinations of 89 retrieved MOM hip components were performed by a single experienced examiner using quantitative assessment to document the severity of 10 established damage features:. Light scratches, Moderate scratches, Heavy scratches, Embedded particles, Discolouration, Haziness, Pitting, Visible wear zone, Corrosion, Fretting. Each surface was considered in terms of zones comprising of quadrants (cup, head, and taper) and subquadrants (cup and head), Figure 1. Each zone was scored on a scale of 0 to 3 by determining the percentage of the surface area of the zone that exhibited the feature in question: a score of 0=0%, 1<25%, 25%<2<75%, 3>75%. The sum of the scores of each zone was used for the assessment of each damage feature. The volume of wear at the surfaces of each hip was measured with a Zeiss Prismo coordinate measuring machine (cup and head) and a Talyrond 365 roundness measurement instrument (taper), using previously reported methods. 1, 2. . Simple linear regression models were used to asses the univariable associations between the inspection scores and wear volumes. Multiple linear regression models were subsequently used to asses the simultaneous contribution of the inspection scores, found significant in univariable analyses, on the wear outcome variables. All statistical analysis was performed using Stata/IC version 12.1 (StataCorp, USA) and throughout a p value < 0.05 was considered statistically significant. Results. Visible wear zone, moderate scratches, discolouration and haziness scores were all significantly positively correlated with cup (R. 2. = 70%, 23%, 72% and 33% respectively) and head (R. 2. = 73%, 34%, 67% and 47% respectively) wear volumes. Visible wear zone and discoloration scores were significant predictors in multivariable analysis (p < 0.01) for both surfaces, together explaining 77% and 79% of the variance in the cup and head wear volumes respectively. Corrosion and discoloration scores were significantly positively correlated with taper wear volume (R. 2. = 57% and 53% respectively) and there was a significant interaction between the two damage features (p = 0.01). Discussion. This study demonstrates the importance of detailed visual inspections in retrieval analysis, suggesting that they may help in predicting the severity of bearing and taper surface wear. Future studies will involve assessments of the inter-observer errors of inspections and their relationship with many other variables such as implant design and patient factors

Introduction

Wear of the ultra-high molecular weight polyethylene (UHWMPE) component and the subsequent aseptic loosening remains a primary reason for late revision of total knee replacements (TKRs).[1] While improved measurement techniques have provided more quantitative information on the wear of surgically retrieved inserts, it is not well understood how observed damage patterns translate to volume loss of polyethylene in vivo. The overall purpose of this study is to investigate the relationship of damage patterns and volume loss at the articular surface of total knee replacements. We hypothesize that damage patterns are reliable predictors of volume loss.

Introduction

Failure of total knee replacements due to the generation of polyethylene wear debris remains a crucial issue in orthopedics. Unlike the hip, it is difficult to accurately determine knee implant wear rates from retrieved components. Several studies have relied on thickness measurements to estimate penetration, but the complicated geometry of contemporary tibial liners poses a challenge to accurately assess wear. In this study we address the question whether linear penetration can serve as a surrogate measure for volumetric material loss.

In the retrieval analysis of explanted hip joints, the estimation of wear volume and visualization of wear pattern are commonly used to evaluate in-vivo performance. While many studies report wear volumes from explanted hips, it is important to understand the limitations of these estimates including the sources and magnitude of uncertainty of the reported results. This study builds on a previous uncertainty analysis by Carmignato et al. to quantify the magnitude of uncertainty caused by the assumption that the as-manufactured shape of an explanted hip component is a perfect sphere.

Synthetic data sets representing idealized measurements of spheroidal explants (prolate, oblate and pinched) with a nominal diameter of 50 mm were generated. These data sets represent the shape and magnitude of form deviations observed for explanted hip components (Figure 1). Data were simulated for either unworn components or those with a known volume and magnitude of wear simulated to represent 5 µm penetration of a 49.90 mm femoral head into an acetabular cup (Table 1). The volume of wear and wear pattern were estimated using a custom Matlab script developed for analysis of metrology data from explanted hip joints. This script fits a least squares sphere to data points in unworn, as manufactured regions of the surface to estimate the as-manufactured shape of the component. The diameter of the best fit sphere, and wear volume were compared to the known wear depths and volumes from the synthetic datasets.

The results showed that the Matlab script estimated a wear volume of up to 1.4 mm³ for an unworn cup with a radial deviation of 10 µm. The maximum error of 13.3 mm³ was for a pinched cup with wear at the pole. The complete results are shown in Table 2.

In some cases with aspherical form deviations, the least squares sphere fitted to the synthetic data was displaced in the Z direction with respect to the origin of the spheroid and the radius of the least squares sphere was outside the range of the principal radii of the spheroid. For instance, in case 5, the center was shifted 22 µm vertically from the mathematical center.

The results from this study show that the magnitude of uncertainty due to form deviations on wear volume varies depending on the shape and magnitude of the form deviations and in some cases was greater than 10 mm³. A further important finding is that in some instances, the diameter and center of the least squares sphere fitted to the unworn regions may not be consistent with the mathematical radius and center of the synthetic data. This may have important implications for the “reverse engineering” of the as-manufactured dimensions from worn explanted hip joints.

Please contact authors directly for the figure:

Figure 1 Graphical depiction of a) synthetic data set, b) deviation map of a hemispherical acetabular cup with simulated wear, c) deviation map of a prolate spheroid with simulated wear at rim with color bar set to ±5 microns, d) deviation map of pinched ellipsoid with simulated wear at 45 degrees from pole.

Objectives

The aims of this piece of work were to: 1) record the background concentrations of blood chromium (Cr) and cobalt (Co) concentrations in a large group of subjects; 2) to compare blood/serum Cr and Co concentrations with retrieved metal-on-metal (MoM) hip resurfacings; 3) to examine the distribution of Co and Cr in the serum and whole blood of patients with MoM hip arthroplasties; and 4) to further understand the partitioning of metal ions between the serum and whole blood fractions.

With the introduction of highly crosslinked polyethylene (HXLPE) in total hip arthroplasty (THA), orthopaedic surgeons have moved towards using larger femoral heads at the cost of thinner liners to decrease the risk of instability. Several short and mid-term studies have shown minimal liner wear with the use HXLPE liners, but the safety of using thinner HXPLE liners to maximize femoral head size remains uncertain and concerns that this may lead to premature failure exist. Our objective was to analyze the outcomes for primary THA done with HXLPE liners in patients who have a 36-mm head or larger and a cup of 52-mm or smaller, with a minimum of 10-year follow-up. Additionally, linear and volumetric wear rates of the HXLPE were evaluated in those with a minimum of seven-year follow-up. We hypothesized that there would be minimal wear and good clinical outcome. Between 2000 and 2010, we retrospectively identified 55 patients that underwent a primary THA performed in a high-volume single tertiary referral center using HXLPE liners with 36-mm or larger heads in cups with an outer diameter of or 52-mm or smaller. Patient characteristics, implant details including liner thickness, death, complications, and all cause revisions were recorded. Patients that had a minimum radiographic follow-up of seven years were assessed radiographically for linear and volumetric wear. Wear was calculated using ROMAN, a validated open-source software by two independent researchers on anteroposterior X-rays of the pelvis. A total of 55 patients were identified and included, with a mean age of 74.8 (range 38.67 - 95.9) years and a mean BMI of 28.98 (range 18.87 - 63-68). Fifty-one (94.4%) of patients were female. Twenty-six (47.7%) patients died during the follow-up period. Three patients were revised, none for liner wear, fracture or dissociation. Twenty-two patients had a radiographic follow-up of minimum seven years (mean 9.9 years, min-max 7.5 –13.7) and were included in the long-term radiographic analysis. Liner thickness was 5.5 mm at 45 degrees in all cases but one, who had a liner thickness of 4.7mm, and all patients had a cobalt-chrome head. Cup sizes were 52mm (n=15, 68%) and 50mm (n=7, 32%). Mean linear liner wear was 0.0470 mm/year (range 0 - 0.2628 mm) and mean volumetric wear was 127.69 mm3/year (range 0 - 721.23 mm3/year). Using HXLPE liners with 36-mm heads or bigger in 52-mm cups or smaller is safe, with low rates of linear and volumetric wear in the mid to long-term follow-up. Patients did not require revision surgery for liner complications, including liner fracture, dissociation, or wear. Our results suggest that the advantages of using larger heads should outweigh the potential risks of using thin HXLPE liners

Highly crosslinked polyethylene (HXLPE) has been used with great clinical success in total hip arthroplasty (THA) since its debut in the late 1990's. However, reports regarding this bearing couple in its second decade of service are still scant. The aim of this study was to 1. Determine the long term clinical and radiological results and 2. Investigate what factors affect wear rates using a metal-on-HXLPE bearing articulation. 55 THA's using a single brand of HXLPE liner, cementless cup and 28mm hip ball were performed in 44 patients. Age, sex, and Charlson Comorbidity Index (CCI) and need for revision surgery were recorded. Linear and volumetric wear was determined using the Martell method. Mean age at operation was 51.2 (29–73 +/− 12.1) years. Mean duration of follow up was 16.9 years (range 15.0–20.1 +/− 1.1 years). Osteolysis was not present in the latest follow up radiographs. Median linear and volumetric wear rate was 0.035mm/year (95% CI 0.031–0.047) and 7.12mm. 3. /year (95% CI 6.92–17.25) respectively. Acetabular component position was not found to be related to both linear and volumetric wear. No significant difference was found in the linear and volumetric wear rates of thinner and thicker liners (8mm or below and > 8mm) (p=0.827 and p=0.843 respectively). HXLPE is associated with very low linear and volumetric wear rates which has virtually obviated osteolysis and has translated to excellent survivorship even at long term follow up. In-vivo oxidation does not appear to be of clinical concern at this point in its service cycle

Objectives. Unicompartmental knee arthroplasty (UKA) is an alternative to total knee arthroplasty with isolated medial or lateral compartment osteoarthritis. However, polyethylene wear can significantly reduce the lifespan of UKA. Different bearing designs and materials for UKA have been developed to change the rate of polyethylene wear. Therefore, the objective of this study is to investigate the effect of insert conformity and material on the predicted wear in mobile-bearing UKA using a previously developed computational wear method. Methods. Two different designs were tested with the same femoral component under identical kinematic input: anatomy mimetic design (AMD) and conforming design inserts with different conformity levels. The insert materials were standard or crosslinked ultra-high-molecular-weight polyethylene (UHMWPE). We evaluated the contact pressure, contact area, wear rate, wear depth, and volumetric wear under gait cycle loading conditions. Results. Conforming design inserts had the lower contact pressure and larger contact area. However, they also had the higher wear rate and volumetric wear. The improved wear performance was found with AMD inserts. In addition, the computationally predicted volumetric wear of crosslinked UHMWPE inserts was less than half that of standard UHMWPE inserts. Conclusion. Our results showed that increasing conformity may not be the sole predictor of wear performance; highly crosslinked mobile-bearing polyethylene inserts can also provide improvement in wear performance. These results provide improvements in design and materials to reduce wear in mobile-bearing UKA. Cite this article: Bone Joint Res 2019;8:563–569

Aims. The optimum clearance between the bearing surfaces of hip arthroplasties is unknown. Theoretically, to minimize wear, it is understood that clearances must be low enough to maintain optimal contact pressure and fluid film lubrication, while being large enough to allow lubricant recovery and reduce contact patch size. This study aimed to identify the relationship between diametrical clearance and volumetric wear, through the analysis of retrieved components. Methods. A total of 81 metal-on-metal Pinnacle hips paired with 12/14 stems were included in this study. Geometrical analysis was performed on each component, using coordinate and roundness measuring machines. The relationship between their as-manufactured diametrical clearance and volumetric wear was investigated. The Mann-Whitney U test and unpaired t-test were used, in addition to calculating the non-parametric Spearman's correlation coefficient, to statistically evaluate the acquired data. Results. The hips in this study were found to have had a median unworn diametrical clearance of 90.31 μm (interquartile range (IQR) 77.59 to 97.40); 32% (n = 26) were found to have been below the manufacturing tolerance. There was no correlation found between clearance and bearing (r. s. = -0.0004, p = 0.997) or taper (r. s. = 0.0048, p = 0.966) wear rates. The wear performance of hips manufactured within and below these specifications was not significantly different (bearing: p = 0.395; taper: p = 0.653). Pinnacles manufactured from 2007 onwards had a greater prevalence of bearing clearance below tolerance (p = 0.004). Conclusion. The diametrical clearance of Pinnacle hips did not influence their wear performance, even when below the manufacturing tolerance. The optimum clearance for minimizing hip implant wear remains unclear. Cite this article: Bone Joint Res 2020;9(8):515–523

Oxidized zirconium (Oxinium) and highly cross-linked polyethylene (HXLPE) were developed with the purpose of minimizing wear, and subsequent osteolysis, in Total Hip Arthroplasty (THA). However, few articles have been published on long-term results of Oxinium on highly cross-linked polyethylene. The purpose of this investigation is to report minimum 10-year HXLPE wear rates and the clinical outcome of patients in this group and compare this population to a control group of cobalt chrome and ceramic. One hundred forty THAs were performed for 123 patients using an Oxinium head with an HXLPE liner. Ninety-seven had 10 years of clinical follow-up (avg. 14.5). Harris Hip Scores (HHS) were collected preoperatively and at the most recent follow-up. Radiographs of 85 hips were available for a minimum 10-year follow-up (avg. 14.5) and used to calculate wear using PolyWare software. Control groups of cobalt chrome and ceramic articulation on HXLPE with a minimum 10-year follow-up were studied. Clinical follow-up of the Oxinium group showed a statistical improvement compared to preoperative and was similar to the control group of patients. Radiographic evaluation found the linear and volumetric wear rates for the Oxinium group of 0.03 mm/year (range 0.00–0.08) and 3.46 mm. 3. /year (range 1.0 to 15.0) respectively. There was no statistically significant difference in linear or volumetric wear rate between the groups (P-value 0.92 and 0.55 respectively). None of these patients underwent revision of their hip for any reason. Oxinium on highly cross-linked polyethylene has performed exceptionally with wear rates comparable to those of cobalt chrome or ceramic on HXLPE

Total knee arthroplasty with a rotating hinge knee with carbon-fibre-reinforced (CFR)-PEEK as an alternative bushing material with enhanced creep, wear and fatigue behaviour has been clinically established [1-4]. The objective of our study was to compare results from in vitro biotribological characterisation to ex vivo findings on a retrievals. A modified in vitro wear simulation based on ISO 14243-1 was performed for 5 million cycles on rotating hinge knee (RHK) designs (EnduRo®) out of cobalt-chromium and ZrN-multilayer ceramic coating. The rotational & flexion axles-bushings and the flanges are made of CFR-PEEK with 30% polyacrylonitrile fibre content. Analysis of 12 retrieved EnduRo® RHK systems in cobalt-chromium and ZrN-multilayer in regard to loosening torques, microscopic surface analysis, distinction between different wear modes and classification with a modified HOOD-score has been performed. For the RHK design with the polyethylene gliding surface and bushings and flanges made out of CFR-PEEK, a cumulative volumetric wear was measured to be 12.9±3.95 mm. 3. in articulation to cobalt-chromium and 1.3±0.21 mm. 3. to ZrN-multilayer coating - a significant 9.9-fold decrease (p=0.0072). For the CFR-PEEK flexion bushing and flanges the volumetric wear rates were 2.3±0.48 mm. 3. /million cycles (cobalt-chromium) and 0.21±0.02 mm. 3. /million cycles (ZrN-multilayer) (p=0.0016). The 5 million cycles of in vitro wear testing reflect a mean in vivo service life of 2.9 years, which is in accordance to the time in vivo of 12–60 months of the retrieved RHK components [5]. The main wear modes were comparable between retrievals and in vitro specimens, whereby the size of affected area on the retrieved components showed a higher variation. For the EnduRo® RHK design the findings on retrieved implants demonstrate the high suitability of CFR-PEEK as a biomaterial for highly loaded bearings, such as RHK bushings and flanges in articulation to cobalt-chromium and to a ZrN-multilayer coating

Objectives. Unicompartmental knee arthroplasty (UKA) is an alternative to total knee arthroplasty for patients who require treatment of single-compartment osteoarthritis, especially for young patients. To satisfy this requirement, new patient-specific prosthetic designs have been introduced. The patient-specific UKA is designed on the basis of data from preoperative medical images. In general, knee implant design with increased conformity has been developed to provide lower contact stress and reduced wear on the tibial insert compared with flat knee designs. The different tibiofemoral conformity may provide designers the opportunity to address both wear and kinematic design goals simultaneously. The aim of this study was to evaluate wear prediction with respect to tibiofemoral conformity design in patient-specific UKA under gait loading conditions by using a previously validated computational wear method. Methods. Three designs with different conformities were developed with the same femoral component: a flat design normally used in fixed-bearing UKA, a tibia plateau anatomy mimetic (AM) design, and an increased conforming design. We investigated the kinematics, contact stress, contact area, wear rate, and volumetric wear of the three different tibial insert designs. Results. Conforming increased design showed a lower contact stress and increased contact area. In addition, increased conformity resulted in a reduction of the wear rate and volumetric wear. However, the increased conformity design showed limited kinematics. Conclusion. Our results indicated that increased conformity provided improvements in wear but resulted in limited kinematics. Therefore, increased conformity should be avoided in fixed-bearing patient-specific UKA design. We recommend a flat or plateau AM tibial insert design in patient-specific UKA. Cite this article: Y-G. Koh, K-M. Park, H-Y. Lee, K-T. Kang. Influence of tibiofemoral congruency design on the wear of patient-specific unicompartmental knee arthroplasty using finite element analysis. Bone Joint Res 2019;8:156–164. DOI: 10.1302/2046-3758.83.BJR-2018-0193.R1

Introduction. Fretting corrosion of the modular taper junction in total hip arthroplasty has been studied in several finite element (FE) studies. Manufacturing tolerances can result in a mismatch between the femoral head and stem, which can influence the taper mechanics leading to possibly more wear. Using FE models the effect of these manufacturing tolerances on the amount of volumetric wear can be studied. The removal of material in the FE model was validated against experiments simulating the clinical fretting wear process, subsequently the mismatch and assembly force were varied to study the effect on the volumetric wear. Methods. An FE model was developed in which the geometry can be updated to account for material removal due to wear. In this model the geometry was updated based on Archard's Law, using contact pressures, micromotions and a wear factor, which was determined based on accelerated fretting experiments. The linear wear was calculated using H=k*p*S. Where H is the linear wear depth in mm, k is a wear factor (mm. 3. /Nmm), p is the contact pressure (MPa) and S is the sliding distance (mm). 10 million cycles were simulated using 50 virtual steps. Using this scaling and the measured volumetric wear from the experiments a wear factor of 2.7*10. −5. was applied. Based on general manufacturing tolerances the resulting mismatch in taper angles were determined to be ± 1.26°. Using this mismatch a tip fit (figure 1a) and base fit (Figure 1b) model were created. In combination with a perfect fit, meaning no mismatch, and two different assembly forces of 4 kN and 15 kN, 6 different situations were studied. Results. No mismatch proved to result in the least amount of wear after 10 million simulated cycles (Figure 2). Assembling with 15 kN instead of 4 kN reduced the total volumetric wear and the volumetric wear rate. A base fit mismatch resulted in less volumetric wear than a tip fit mismatch. The 15 kN assembled mismatch cases showed a large initial amount of material removal after which the wear rate was lower than the 4 kN assembled cases. Discussion and conclusion. The results show that a perfect fit between the head and stem results in the least amount of wear. Furthermore a larger assembly force of 15 kN resulted in less wear than a 4 kN assembly force. The tip fit mismatch showed up to 144% more wear than the perfect fit where the base fit only had an increase in volumetric wear of 12%. The relative large tolerances in this study may overestimate actual mismatch, but give good insight into the effect that manufacturing tolerances can have on the taper mechanics and volumetric wear. Since manufacturing a perfect fit is impossible it is important to use a sufficiently high assembly force, when clinically possible, in order to reduce the amount of wear and wear rate significantly. For any figures or tables, please contact the authors directly