Most glenoid implants rely on centrally located large fixation features to avoid perforation of the glenoid vault in its peripheral regions [1]. Upon revision of such components there may not be enough bone left for the reinsertion of an anatomical prosthesis, resulting in a large cavity that resembles a sink hole. Multiple press-fit small pegs would allow for less bone resection and strong anchoring in the stiffer and denser peripheral subchondral bone [2], whilst producing a more uniform stress distribution and increased shear resistance per unit volume [3] and avoiding the complications from the use of bone cement. This study assessed the best combination of anchoring strength, assessed as the ratio between push in and pull out forces (Pin/Pout), and spring-back, measured as the elastic displacement immediately after insertion, for five different small press-fitted peg configurations (Figure 1, left) manufactured out of UHMWPE cylinders (5 mm diameter and length). 16 specimens for each configuration were tested in two types of Sawbones solid bone substitute: hard (40 PCF, 0.64 g/cm3, worst-case scenario of Pin) and soft (15 PCF, 0.24 g/cm3, worst-case scenario of spring-back and Pout). Two different interference-fits, Ø, were studied by drilling holes with 4.7 mm and 4.5 mm diameter (Ø 0.3 and Ø 0.5, respectively). A maximum Pin per peg of 50 N was defined, in order to avoid fracture of the glenoid bone during insertion of multiple pegs. The peg specimens were mounted into the single-axis screw-driven Instron through a threaded fixture. A schematic of the experimental set up is made available (Figure 1, centre). The peg was pushed in vertically for a maximum of 5 mm at a 1 mm/s rate, under displacement control, recording Pin. The spring-back effect was assessed by switching to load control and reducing the load to zero. The peg was then pulled out at a rate of 1 mm/s, recording Pout. The test profile is depicted in Figure 1 (right). Average Pout/Pin, spring back (in mm) and force-displacement curves for all 80 specimens tested are shown in Figure 2. These were split into groups according to the type of bone substitute and interference-fit, with the right column showing the average values for the Pin. High repeatability among samples of the same configuration tested is noted. Configurations #1, #3 and #5 all exceed the maximum Pin per peg for at least one type of bone. Configuration #2 has the lowest Pin of all (best thread aspect ratio), followed by configuration #4 (thinner threads). The peg configurations #4 and #2 had the highest Pin/Pout. The peg configurations with lowest spring-back after insertion were configuration #2 and #4. Interference fit of Ø 0.3 mm was shown to reduce Pin below maximum limit of 50 N without great influence in spring-back.
Implant loosening is one of the primary mechanisms of failure for hip, knee, ankle and shoulder arthroplasty. Many established implant fixation surfaces exist to achieve implant stability and fixation. More recently, additive manufacturing technology has offered exciting new possibilities for implant design such as large, open, porous structures that could encourage bony ingrowth into the implant and improve long-term implant fixation. Indeed, many implant manufacturers are exploiting this technology for their latest hip or knee arthroplasty implants. The purpose of this research is to investigate if the design freedoms offered by additive manufacturing could also be used to improve initial implant stability – a precursor to successful long-term fixation. This would enable fixation equivalent to current technology, but with lower profile fixation features, thus being less invasive, bone conserving and easier to revise. 250 cylindrical specimens with different fixation features were built in Ti6Al4V alloy using a Renishaw AM250 additive manufacturing machine, along with 14 specimens with a surface roughness similar to a conventional titanium fixation surface.
Post operative stability is of paramount importance to obtain bone in growth and a tight interface in uncemented implants. Although hemispherical press fit cups are widely used different opinions exists according optimal fixation and a variety of principles are preferred. Lab studies show better stability if a cup is augmented by screws or pegs. However, cups with screws and holes increases penetration of joint fluid, pressure and particles to the interface with a risk for osteolyses. HA coating is in many studies favourable to obtain a quick in growth but is by many regarded unnecessary or even a risk for increased wear. This RSA studie was done to investigate stability and wear in cups with different fixation. Material: 80 hips in 75 patients with a mean age of 58 years (36–70) were operated with a cemented Spectron stem and a porous coated Reflection cup of titanium (Smith a Nephew) All cups were oversized 1–2 mm and fixed with press fit by experienced surgeons. Great care was taken to achieve a good rim fit. They hips were by randomisation allocated to one of four groups with different fixation methods. One group was done with only press fit technique, one with additional screws, one additional pegs and another with HA coating on the porous surface. Migration and wear was investigated with RSA at 2, 12 and 24 months and standard radiography was done post op and at 2 years. Mann-Whitneys U-test was used on signed values for evaluation of group differencies. Results: At 2 years the mean cup migration for the whole group was 0.2 mm longitudinally, 0.3 mm horizontally and 0.3 mm anterior-posteriorly. (SEM 0.03–0.05) The inclination changed 0.4 dgr and anteversion 0.4 dgr as well. Most cups moved laterally, proximally and anteriorly with increased anteversion and decreased inclination. No major differences in mean values were found between the groups according translations or rotations and no significant differences. Nor did we find differences between the press fit only and the augmented cups. Wear was 0.45 mm proximally and in total 0. 6 mm without any sign of differences between the HA and porous coated groups. HA coated cups had less radiolucent lines after 2 years. (p=0.01). Discussion: The Reflection cups were stable fixed ad we found no indication of inferior stability for cups without augmentation as might have been anticipated. The reason is probably the firm press fit fixation obtained with a stable cup, good bone and forceful impaction. Many use screws for safety but such cups are not sealed for leakage of joint fluid and pressure gradients and the risk for backside osteolyses is higher…