Abstract
Introduction:
The purpose of this study was to evaluate the basic corrosion properties of conventional CoCr (ASTM F 1537, UNS R31537), Gas Atomized Dispersion Strengthened (GADS) CoCr (ASTM 1537, UNS R31539), Ti6Al4V ELI (ASTM F 136, UNS R56401) and Ti-12Mo-6Zr-2Fe (TMZF) (ASTM F 1813) alloys that are used in joint replacement applications.
Methods:
Test coupon samples made from alloys' wrought bar stocks were polished then tested. Each material had 4 groups (n33) that were tested in 4 aqueous solutions: 1) pH 7.4, 2) pH 5, 3) pH 2, and 4) pH 2 with 1 M of H2O2. Potential dynamic polarization was conducted using a Princeton Applied Research VMC Potentiostat, with an Ag/AgCl electrode as the reference electrode, and it resembled method in ASTM F 2129-08. The samples were evaluated with Scanning Electron Microscope (SEM).
Results:
1) Both pH and solution chemistry changes affected the corrosion behaviors and caused the polarization curves to shift; Figure 1 & 2 show the polarization curves of CoCr and Ti alloys. 2) The polarization curves for conventional CoCr and GADS alloys were identical with minor differences; Figure 1 shows the polarization curves for CoCr and GADS alloys at pH 7.4 and pH 2 conditions. 3) The polarization curves for Ti6Al4V ELI and TMZF alloys were also similar at most conditions with some minor differences; Figure 2 shows the polarization curves of Ti6Al4V ELI and TMZF alloys at pH 2. It should also be noted that at pH 2 plus H2O2 condition, Ti6Al4V ELI showed increased current at voltages near 1V as shown in Figure 2. This might suggest an onset of accelerated corrosion or breakdown that is not normally observed with Ti alloys. TMZF showed constant current in the same region, suggesting no breakdown or accelerated corrosion at this condition. SEM revealed corrosion of TI6Al4V ELI alloy similar to etching as shown in Figure 2.
Discussion:
The fact that GADS and conventional CoCr alloys behaved identically suggests similar corrosion properties and resistance in normal conditions; the same applies to TI6Al4V ELI and TMZF alloys. It was unexpected to see the seemingly “breakdown” or accelerated corrosion for Ti6Al4V ELI in pH 2 solution with added H2O2 at voltages near 1 V. Note that the test condition was very aggressive and the proper amount or concentration of H2O2 in a test solution has not been well documented in the literature. However, it should be kept in mind that alloys' corrosion properties under extreme test conditions should not be overlooked as similar conditions could happen clinically in crevice environments for example. Regardless, it is interesting to observe the difference between Ti6Al4V ELI and TMZF at this particular condition, and it warrants further investigation.
