Abstract
Introduction
Total knee arthroplasty (TKA) femoral components are known to wear and roughen with clinical use, and reaction to metal is a well-documented complication of TKA. Ceramic materials are resistant to wear and corrosion, but the surface wear of ceramic femoral components in TKA has not been reported. This study measured the changes in roughness and mass lost from cobalt-chromium (CoCr) femoral components tested in a knee simulator, and compared them to those observed in ceramic components.
Methods
Six cast CoCr femoral components were tested in a knee simulator bearing against UHMWPE, with high-kinematics/high-load waveforms. Roughness and scratches were measured via optical profilometry. Scratch volume was equated to mass lost from abrasive wear, while nano-particulate wear and corrosion were estimated from the change in the distance of the surface to the depth of the scratches after increasing numbers of cycles. Three magnesia-stabilized zirconia femoral components that had been wear tested to 15 million cycles were compared with the CoCr components.
Results
After 500,000 cycles, the CoCr femoral components were visibly scratched and measurably roughened (average roughness Sa = 38.4nm, vs. 22.2nm for never-implanted components; p < 0.0001). The ceramic components were not scratched or roughened (Sa = 18.5nm). The CoCr components had an average of 7.5μg lost due to scratches (0.0018mm3 per million cycles). The material lost due to nanoparticulate wear and corrosion was estimated at 1.5μg.
Discussion
This study demonstrates rapid loss of CoCr material from wear in TKA, and reports absence of scratching and roughening of ceramic TKA femoral components in simulated wear. This observation suggests a mechanism for the lower polyethylene wear rate against ceramic femoral components, and suggests an advantage in avoiding metal sensitivity.
