A DEFLECTION COMPENSATING ACETABULAR CUP

Abstract

Introduction: In vitro studies have shown that low clearance bearings have the potential to generate low wear. However, cementless acetabular cups are designed to be press fitted into the acetabulum, which could generate compressive stresses and non-uniform cup deformation during implantation. Deformation of the low clearance acetabular cups could also potentially lead to clamping or seizure of the joints and high frictional torque leading to implant failure. To obtain the benefit of low clearance and low wear, without compromising the tribological performance of the cup, a deflection compensation (DefCom) cup was designed. DefCom offers the benefits of low wear associated with low clearance components whilst reducing the risk of component seizure and high frictional torque due to component deformation.

Aim: The study was conducted in order to evaluate the tribological performance of a DefCom acetabular cup.

Materials and Methods: 50 mm diameter metal-on-metal DefCom hip resurfacing cups were used in this study. The components had an average clearance of 105±3 μm at the articulating sphere. Three of the cups were deformed plastically, along the ilial-ischeal column of the acetabulum. The degree of deformation was measured using the coordinate measuring machine, measuring the change in diameter of the cup in the direction of deformation. The cups were deformed on average by 65μm. The devices were tested in a ProSim hip wear Simulator for 5 million cycles. The lubricant was new born calf serum with 0.2% sodium azide diluted with de-ionised water to achieve protein concentration of 20 mg/ml. The flexion/extension was 30° and 15° with an internal/external rotation of ±10°. The force was Paul-type stance phase loading with a maximum load of 3 kN and a swing phase load of 0.3 kN, conducted at 1 Hz.

Results: The DefCom and deformed DefCom components showed a similar bi-phasic wear pattern to that of the BHR devices. Showing a period of ‘running in’ wear up to 1 Mc and then a reduced wear rate during the steady state phase from 1 Mc onwards. The DefCom devices produced a wear rate of 0.24 mm3/Mc, whilst the deformed DefCom joints produced a wear rate of 0.48 mm3/Mc for the running-in phase. Steady state wear was achieved for all joints after 1 Mc. The average steady state wear (1.0–5.0 Mc) rate for the DefCom joints was 0.12 mm3/Mc, with 0.14 mm3/Mc for the deformed joints joint. The wear rate for the non-deformed DefCom device is lower than that generated by the BHR, which were 0.72 mm3/Mc and 0.18 mm3/Mc for the running-in and steady state wear, respectively.

Conclusion: The study has shown that the DefCom acetabular cup has the potential to reduce the initial running-in wear by reducing the clearance at the contact area between the head and cup, whilst compensating for deformation that may occur during cup implantation.