DYNAMIC COMPRESSIVE CREEP BEHAVIOUR OF UHMWPE UNDER THE HIGH PRESSURES IN THE TOTAL JOINT REPLACEMENTS

Abstract

Ultra-high molecular weight polyethylene (UHMWPE) has been used for the bearing liner or inlay components in total joint replacements such as total hip, knee, and artificial disk since 1960’s. UHMWPE components generate wear debris during articulation, which play a key role in osteolysis, subsequent aseptic loosening, and eventually revision surgery. Efforts to solve the wear problem in UHMWPE and to quantify the amount of wear have driven many studies. But in vivo radiographic penetration depth measurement is the result of both wear and viscoelastic creep. Previous study reported that over 70% of the dimensional changes in UHMWPE acetabular cups were due to creep. Creep deformation was quantified under the static and dynamic compressive pressures (2, 4, 8Mpa) that are clinically relevant for the hip joint loads in normal motions. However, according to the finite element stress analyses in UHMWPE components under the active motions in hip, knee, and artificial disk replacements, very high level of contact pressures locally ranged from under 10MPa up to over 60Mpa. In this study, we quantified the creep of UHMWPE under the several high levels of dynamic compressive pressures and compared the results from the previous results.

For creep tests, UHMWPE rectangular blocks (10mm long, 10mm wide, 8mm thick) were manufactured from molded unirradiated Chirulen^® 1020 sheet (MediTECH, Deutchland). MTS 858 hydraulic test machine was used for conducting the dynamic compressive creep tests under the four different sinusoidal (1Hz) maximum pressures of 10, 20, 40, and 60MPa and minimum pressures of 1, 2, 4, and 6MPa, respectively. All tests were conducted for a total duration of 4×103 minutes at ambient conditions. During the test the displacements of crosshead were stored and the changes in thickness of block specimen devided by the initial thickness were calculated to get the creep strain.

The mean dynamic compressive creep strain increased as the loading time increased and had a linear relationship (R2=0.96) with the logarithmic scale of time for all maximun pressures. Over 90% of total creep strain occurred within the first 103 minutes. The rates of creep strain (slopes of curve fitting in logarithmic scale of time) for each maximum pressure were listed in Table 1 with the rates of creep strain for low maximum pressures from the previous study [3]. The rates of creep strain increased linearly as the maximum pressure increased for both current study (R2=0.96) and previous study (R2=0.99). The slope of linearity for the current study with high levels of contact pressures was a little larger than that for the previous study with low levels of contact pressures. This difference in the slope of linearity between current and previous studies lies in the creep recovery during measurement of specimen thickness by micrometer in the previous study. Neglecting this difference, the results of current study can be extrapolated to anticipate the creep strain of UHMWPE under the dynamic compression for the low levels of contact pressures.