Abstract
Suggestions for improved wear performance of total knee replacements have included replacement of standard CoCr femoral components with ceramic. Yttria-stabilized zirconia (y-TZP) was introduced as high-strength and high toughness ceramic as an alternative to alumina ceramic. Since the introduction of zirconia in 1985, the clinical outcomes and successes for hip joint have been controversial. Y-TZP ceramics have been studied both experimentally and clinically. Magnesia-stabilized zirconia (Mg-PSZ) also appears promising for total knee replacements (TKR).
Mg-ZrO2 and CoCr femoral condyles were compared in the VanguardTM knee configuration (Biomet Inc, IN). Molded tibial inserts (GUR1050) were gamma-irradiation sterilization to 3.2-Mrad under argon. Knee simulation was conducted on a 6 station simulator (Shore Western Manufacturing, Monrovia, CA). Motion included 20 degrees of flexion/extension, 5 degrees of internal/external rotation and 5 mm of AP-translation. All knee components were subjected to 6 million cycles of normal walking (2.9 kN max, freq 1.4 Hz). Lubricant was 50% alfa-calf serum diluted to 20 mg/ml protein and using EDTA additive. Test duration was 6 million cycles (6-Mc), and wear was measured by weight-loss techniques.
For wear trending of CoCr/PE and MGZ/PE, linear wear trends were apparent from 1 to 6 Mc test duration. The control implants (CoCr/PE) showed excellent linear trending (regression coeff r> 0.99) with wears rate averaging 6.3 mm3/Mc. These data showed good control of experimental variance (< 10%). The ZrO2/PE combination showed good linear trending (r > 0.86) with wear rate averaging only 0.8 mm3/Mc. This set also showed good control of experimental variance (< 15%. The MGZ/PE wear was 8-fold reduced from that of CoCr/PE.
The laboratory knee wear simulation appeared very supportive of femoral condyles of Mg-stabilized zirconia. Such implants may provide excellent performance for active patients who may risk high wear rates over many years of use.
Correspondence should be addressed to ISTA Secretariat, PO Box 6564, Auburn, CA 95604, USA. Tel: 1-916-454-9884, Fax: 1-916-454-9882, Email: ista@pacbell.net
