Abstract
Kokubo and one of the present authors (T.N) have developed a new technique of bioactive coating using alkaline and heat treatment, which induces the formation of a thin HA layer on the surface of titanium after implantation in the body. This new coating technique is not associated with degradation or separation of the HA coating, because a bone-like apatite layer of 1 μm in width begins to form in the body tissue after implantation.
Chemically and thermally treated titanium possesses bone-bonding ability, which has been confirmed by detachment tests. Bone ingrowth into bioactive titanium continues to increase throughout the 26 weeks of implantation, whereas bone ingrowth into non-treated or HA plasma coating implants tends to decrease between 6 and 12 weeks. These findings suggest the long-term stability and osteoconduction of the bioactive layer of chemically and thermally treated titanium.
We carried out a series of 70 cementless primary total hip arthroplasties using this coating technique on a porous titanium surface, and followed up the patients for a mean period of 4.8 years. There were no instances of loosening or revision, or formation of a reactive line on the porous coating. Although radiography just after surgery showed a gap between the host bone and the socket in 70% of cases, all the gaps disappeared within a year, indicating the good osteoconduction provided by the coating. Alkaline-heat treatment of titanium to provide a HA coating has several advantages over plasma-spraying, including no degeneration or absorption of the HA coating, simplicity of the manufacturing process, and cost effectiveness. In addition, this method allows homogeneous deposition of bone-like apatite within a porous implant.
Although this was a relatively short-term study, treatment that creates a bioactive surface on titanium and titanium alloy implants has considerable promise for clinical application.
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