We analysed 54 alumina ceramic-on-ceramic bearings from total hip replacements retrieved at one centre after a mean duration of 3.5 years (0.2 to 10.6) in situ. These implants were obtained from 54 patients (16 men and 38 women) with a mean age of 67 years (33 to 88) who underwent revision for a variety of reasons. Posterior edge loading was found in the majority of these retrievals (32 out of 54). Anterosuperior edge loading occurred less often but produced a higher rate of wear. Stripe wear on the femoral heads had a median volumetric wear rate of 0.2 mm³/year (0 to 7.2). The wear volume on the femoral heads corresponded to the width of edge wear on the matching liner. Anteversion of the acetabular component was found to be a more important determinant than inclination for wear in ceramic bearings. Posterior edge loading may be considered to be a normal occurrence in ceramic-on-ceramic bearings, with minimal clinical consequences. Edge loading should be defined as either anterosuperior or posterior, as each edge loading mechanism may result in different clinical implications.

This multicentre study analysed 12 alumina ceramic-on-ceramic components retrieved from squeaking total hip replacements after a mean of 23 months in situ (11 to 61). The rates and patterns of wear seen in these squeaking hips were compared with those seen in matched controls using retrieval data from 33 ‘silent’ hip replacements with similar ceramic bearings. All 12 bearings showed evidence characteristic of edge-loading wear. The median rate of volumetric wear was 3.4 mm³/year for the acetabular component, 2.9 mm³/year on the femoral heads and 6.3 mm³/year for head and insert combined. This was up to 45 times greater than that of previously reported silent ceramic-on-ceramic retrievals. The rate of wear seen in ceramic components revised for squeaking hips appears to be much greater than in that seen in retrievals from ‘silent’ hips.

Acetabular cup orientation in hip arthroplasty is critical to prevent edge loading and impingement. Aerial alignment guides position the cup at a specified angle to the orthogonal planes, but only if the pelvis is in strict lateral-decubitus. Computer navigation can also be used to position the acetabular cup, but there are limitations associated with defining the pelvic reference plane. It can also be postulated that a fixed angle of inclination and anteversion is not suitable for every patient and every cup design. This paper describes the development and testing of instrumentation that allows patient specific acetabular cup placement without knowing the exact pelvic orientation.

Stage 1 determines the cup position during a trial reduction. A Judd nail retractor is left in the pelvis during the trial reduction. A single-use laser pointer is attached to the top of this nail, is free to move and can be locked in position. The trial acetabular cup has a handle protruding at a fixed angle from the face of the cup. At the end of this handle is another single-use laser pointer that projects a laser beam parallel to the axis of the cup onto the wall/ceiling. Keeping the handle parallel to the medio-lateral axis to control inclination angle, the leg is moved through a range of motion (ROM). The anteversion of the trial cup is adjusted until a position is found where flexion extension ROM is possible without impingement and satisfactory abduction-adduction is achieved with stability. Once this position is found, the Judd nail laser (fixed to the pelvis) is adjusted until its projected point, on the wall/ceiling, coincides with that from the trial handle. The Judd nail laser is then fixed in position, the hip dislocated and trial components removed.

Stage 2 aligns the definitive acetabular cup. The introducer has a laser pointer pointing parallel to its axis (away from the patient) and is attached to the definitive cup. The definitive cup is placed in the acetabulum and the introducer adjusted until its projected laser coincides with that from the Judd nail. The cup is then in the same orientation as determined during the trial reduction and can be impacted.

To demonstrate the accuracy of the laser alignment method, the position of the definitive cup was compared to that of the trial cup in polyurethane foam models. With the laser points projected onto an object > 2m away, the accuracy was ±2°.

To compare the laser guided instrumentation with the conventional aerial device, the ROM of the definitive cup was assessed in Sawbones resurfaced pelvis/femur models. The pelvis orientation was rotated by ±10° about the medio-lateral axis and the superio-inferior axis to investigate the effect of the pelvis being unknowingly out of lateral-decubitus. In the worst case of pelvis position, the aerial halved the required flexion and allowed double the required extension. The laser guided instrumentation maintained the physiological range of flexion/extension regardless of pelvis position and is therefore considered an improvement on current technology and a viable alternative to computer navigation.

We studied 33 third generation, alumina ceramic-on-ceramic bearings retrieved from cementless total hip replacements after more than six months in situ. Wear volume was measured with a Roundtest machine, and acetabular orientation from the anteroposterior pelvic radiograph. The overall median early wear rate was 0.1 mm³/yr for the femoral heads, and 0.04 mm³/yr for the acetabular liners. We then excluded hips where the components had migrated. In this stable subgroup of 22 bearings, those with an acetabular anteversion of < 15° (seven femoral heads) had a median femoral head wear rate of 1.2 mm³/yr, compared with 0 mm³/yr for those with an anteversion of ≥15° (15 femoral heads, p < 0.001). Even under edge loading, wear volumes with ceramic-on-ceramic bearings are small in comparison to other bearing materials. Low acetabular anteversion is associated with greater wear.

Metal on Metal bearings have functioned satisfactorily for up to 30 years without a full understanding of what shape the components were at the start, or as they were worn over time.

Modern metrology methods can use elegant computer driven coordinate measuring machines in both manufacturing and retrieval analysis as most manufacturers and laboratories do. This method however is fl awed in its ability to look at the much higher levels of resolution required for analysing these bearings. A method has been developed which will analyse to the sub micron deviances from roundness that the subleties of manufacturing can achieve, and allows an analysis of wear of explanted implants.

Both new and explanted Ring, McKee, Stanmore, Metasul and Resurfacing implants have demonstrated initial form variances that range from 1 to over 100 microns out of round. Roundness trace analysis has allowed linear wear on explanted implants to be measured from 0.5 to 150 microns. This represents combined head and cup linear annual wear rates from 2 to 65 microns per year.

Metal heads and cups are not manufactured as round as has been believed. The average wear rates over time for different Metal on Metal systems is not the same.