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Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_1 | Pages 150 - 150
1 Feb 2020
Morlock M Dickinson E Sellenschloh K
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The disadvantage of removing a well-fixed femoral stem are multiple (operating time, risk of fracture, bone and blood loss, recovery time and post-op complications. Ceramic heads with titanium adapter sleeves (e.g. BIOLOX®OPTION, Ceramtec) are a possibility for putting a new ceramic head on slightly damaged used tapers. ‘Intolerable’ taper damages even for this solution are qualitatively specified by the manufacturers. The aim of this study was to determine the fracture strength of ceramic heads with adapter sleeves on stem tapers with such defined damage patterns.

Pristine stem tapers (Ti-6Al-4V, 12/14) were damaged to represent the four major stem taper damage patterns specified by the manufacturers:

‘Truncated’: Removal of 12.5% of the circumference along the entire length of the stem taper at a uniform depth of 0.5mm parallel to the taper slope.

‘Slanted’: Removal of 33.3% of the proximal diameter perimeter with decreasing damage down to 3.7mm from the proximal taper end.

‘Cut’: Removal of the proximal 25% (4mm) of the stem taper.

‘Scratched’: Stem tapers from a previous ceramic fracture test study with a variety of scratches and crushing around the upper taper edge from multiple ceramic head fractures.

The ‘Control’ group consisted of three pristine tapers left undamaged.

BIOLOX®OPTION heads (Ø 32mm, length M) with Ti adapter sleeves were assembled to the damaged stem tapers and subjected to ISO7206-10 ultimate compression strength testing.

The forces required to fracture the head were high and caused complete destruction of the ceramic heads in all cases. The ‘Truncated’ group showed the lowest values (136kN ± 4.37kN; Fig. 3). Forces were higher and similar for the ‘Cut’ (170kN ± 8.89kN), ‘Control’ (171.8 ± 16.5kN) and ‘Slanted’ (173kN ± 21.9kN) groups, the ‘Scratched’ group showed slightly higher values (193kN ± 11.9kN). The Ti adapter sleeves were plastically deformed but did not fail catastrophically.

The present study suggests that manufacturer's recommendations for removal of a well fixed femoral stem could be narrowed down to the ‘Truncated’ condition. Even this might not be necessary since the fracture load is still substantially higher than the ASTM standard requires. Surgeons should consider to keep stems with larger taper damages as previously thought and spare the patient from stem revision. The greatest reservation regarding adapter sleeves is the introduction of the new metal-on-metal interface between stem and sleeve, which could possibly facilitate fretting-corrosion, which is presently one of the major concerns for modular junctions (3). Clinically such problems have not been reported yet. Ongoing FE-simulations are performed to investigate whether micromotions between stem and head taper are altered by the investigated damages.


The Bone & Joint Journal
Vol. 98-B, Issue 8 | Pages 1099 - 1105
1 Aug 2016
Weiser L Dreimann M Huber G Sellenschloh K Püschel K Morlock MM Rueger JM Lehmann W

Aims

Loosening of pedicle screws is a major complication of posterior spinal stabilisation, especially in the osteoporotic spine. Our aim was to evaluate the effect of cement augmentation compared with extended dorsal instrumentation on the stability of posterior spinal fixation.

Materials and Methods

A total of 12 osteoporotic human cadaveric spines (T11-L3) were randomised by bone mineral density into two groups and instrumented with pedicle screws: group I (SHORT) separated T12 or L2 and group II (EXTENDED) specimen consisting of T11/12 to L2/3. Screws were augmented with cement unilaterally in each vertebra. Fatigue testing was performed using a cranial-caudal sinusoidal, cyclic (1.0 Hz) load with stepwise increasing peak force.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_8 | Pages 59 - 59
1 May 2016
Jauch S Huber G Lohse T Sellenschloh K Morlock M
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Introduction

Total hip replacement is one of the most successful orthopaedic surgeries, not least because of the introduction of modular systems giving surgeons the flexibility to intraoperatively adapt the geometry of the artificial joint to the patient's anatomy. However, taper junctions of modular implants are at risk of fretting-induced postoperative complications such as corrosion, which can lead to adverse tissue reactions. Interface micro-motions are suspected to be a causal factor for mechanical loading-induced corrosion, which can require implant revision.

The aim of this study was to determine the micro-motions at the stem-head taper interface during daily activities and the influence of specific material combinations.

Materials & Methods

The ball heads (ø 32mm, 12/14, size L, CoCr or Al2O3) were quasi-statically assembled to the stems (Ti or CoCr, Metha, Aesculap AG, Germany, v=0.5 kN/s, F=6 kN, n=3 each, 10° adduction/ 9° flexion according to ISO 7206-4) and then loaded sinusoidally using a material testing machine (Mini Bionix II, MTS, USA, Figure 1). The peak forces represented different daily activities [Bergmann, 2010]: walking (2.3 kN), stair climbing (4.3 kN) and stumbling (5.3 kN). 2,000 loading cycles (f=1 Hz) were applied for each load level. Six eddy-current sensors, placed between stem and head, were used to determine the displacement (interface micro-motion and elastic deformation) between head and stem (Figure 1). A finite element model (FEM) based on CAD data was used to determine the elastic deformation of the prostheses for the experimentally tested activities (Abaqus, Simulia, USA). Tie-junctions at all interfaces prevented relative movements of the adjacent surfaces. The resultant translations at the centre of the ball head were determined using a coordinate transformation and a subsequent subtraction of the elastic deformation.


The Bone & Joint Journal
Vol. 96-B, Issue 10 | Pages 1378 - 1384
1 Oct 2014
Weiser L Korecki MA Sellenschloh K Fensky F Püschel K Morlock MM Rueger JM Lehmann W

It is becoming increasingly common for a patient to have ipsilateral hip and knee replacements. The inter-prosthetic (IP) distance, the distance between the tips of hip and knee prostheses, has been thought to be associated with an increased risk of IP fracture. Small gap distances are generally assumed to act as stress risers, although there is no real biomechanical evidence to support this.

The purpose of this study was to evaluate the influence of IP distance, cortical thickness and bone mineral density on the likelihood of an IP femoral fracture.

A total of 18 human femur specimens were randomised into three groups by bone density and cortical thickness. For each group, a defined IP distance of 35 mm, 80 mm or 160 mm was created by choosing the appropriate lengths of component. The maximum fracture strength was determined using a four-point bending test.

The fracture force of all three groups was similar (p = 0.498). There was a highly significant correlation between the cortical area and the fracture strength (r = 0.804, p <  0.001), whereas bone density showed no influence.

This study suggests that the IP distance has little influence on fracture strength in IP femoral fractures: the thickness of the cortex seems to be the decisive factor.

Cite this article: Bone Joint J 2014;96-B:1378–84.


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 79 - 79
1 Jul 2014
Jauch S Huber G Sellenschloh K Haschke H Grupp T Morlock M
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Summary

Micromotions between stem and neck adapter depend on prosthesis design and material coupling. Based on the results of this study, the amount of micromotion seems to reflect the risk of fretting-induced fatigue in vivo.

Introduction

Bimodular hip prostheses were developed to allow surgeons an individual reconstruction of the hip joint by varying length, offset and anteversion in the operation theatre. Despite these advantages, the use of these systems led to a high rate of postoperative complications resulting in revision rates of up to 11% ten years after surgical intervention. During daily activities taper connections of modular hip implants are highly stressed regions and contain the potential of micromotions between adjacent components, fretting and corrosion. This might explain why an elevated number of fretting-induced neck fractures occurred in clinics. However, some bi-modular prostheses (e.g. Metha, Aesculap, Ti-Ti) are more often affected by those complications than others (e.g. H-Max M, Limacorporate, Ti-Ti or Metha, Ti-CoCr) implying that the design and the material coupling have an impact on this failure pattern. Therefore, the purpose of this study was to clarify whether clinical successful prostheses offer lower micromotions than those with an elevated number of in vivo fractures.


Orthopaedic Proceedings
Vol. 96-B, Issue SUPP_11 | Pages 221 - 221
1 Jul 2014
Kueny R Fensky F Sellenschloh K Püschel K Rueger J Lehmann W Hansen-Algenstaedt N Morlock M Huber G
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Summary Statement

From a mechanical point of view, the clinical use of pedicle screws in the atlas is a promising alternative to lateral mass screws due to an increased biomechanical fixation.

Introduction

The most established surgical technique for posterior screw fixation in the atlas (C1) is realised by screw placement through the lateral mass [1]. This surgical placement may lead to extended bleeding from the paravertebral venous plexus as well as a violation of the axis (C2) nerve roots [1]. Using pedicle screws is an emerging technique which utilises the canal passing through the posterior arch enabling the use of longer screws with a greater contact area while avoiding the venous plexus and axis nerve roots. The aim of this ex vivo study was to investigate if pedicle screws in C1 bear the potential to replace the more common lateral mass screws. Therefore, the comparative biomechanical fixation strengths in terms of cycles to failure, stiffness, and removal torque were investigated.