Allografts are used to compensate for bone defects resulting from revision surgery, tumor surgery and reconstructive bone surgery. While it is well known that the reduction of fat content of allografts increases mechanical properties, the content of liquids were not assessed with known grain size distribution so far. The aim of the study was to compare the mechanical properties of dried allografts (DA) to allografts mixed with a saline solution (ASS) to allografts mixed with blood (AB) having a similar grain size distribution.

Fresh-frozen morsellized bone chips were cleaned chemically, sieved and reassembled in specific portions with known grain size distribution. A uniaxial compression was used to assess the yield limit of the three groups before and after compaction with a fall hammer apparatus.

No statistically significant difference could be found between all three groups for the yield limit (p=0.339) before compaction. After compaction no statistically significant difference could be found between DA and ASS (p=0.339) and between ASS and AB (p=0.554). AB showed a statistically significant higher yield limit than DA (p=0.022). At the yield limit 3 outliers were removed in DA, 1 in ASS and 1 in AB before compaction and 2 in DA and 1 in AB after compaction.

Excluding the effect of the grain size distribution on the mechanical properties it was shown that allografts have a lower yield limit, when lipids are present. The liquid content of allografts seems to play an inferior role as no statistically significant difference could be found between DA and ASS. It is suggested in accordance with other studies to chemical clean allografts before implantation to reduce the contamination risk and the fat content. An optimum liquid level still remains to be defined. The considerations here described are relevant for filling up bigger bone defects, while in smaller defects the differences between different preparation methods may be less prominent.