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Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 87 - 87
1 Feb 2020
Polster V Guttowski D Huber G Nuechtern J Morlock M
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Introduction

Revision of total knee endoprostheses (TKA) is increasing in number and causes rising healthcare costs. For constrained prostheses, the use of intramedullar femoral stems is standard. However, there is a big variety of available stem types with regard to length, type of fixation (cemented vs. hybrid) and fixation area (diaphyseal vs. metaphyseal). The aim of this biomechanical study was to investigate the primary stability of revision TKA with different stem types and different femoral bone defects, to find out whether smaller or shorter stems may achieve sufficient stability while preserving bone for re-revision.

Methods

30 right human femora were collected, fresh frozen and divided in six groups, matching for age, gender, height, weight and bone density. In group 1–3 a bone defect of AORI type F2a (15mm medial) and in group 4–6 a defect of AORI type F3 (25mm on both sides) was created. In all six groups the same modular femoral surface component (Endo-Model-W, Waldemar Link) was used, combined with different stem types (100/ 160 mm cemented / uncemented / standard/ anatomical with / without cone). Additionally, one trial was set up, omitting the modular stem. The correct fit of the implants was confirmed by fluoroscopy. After embedding, specimens were mechanically loaded 10mm medially and parallel to the mechanical femoral axis with an axial force of 2700N and a torsional moment of 5.6Nm at a flexion angle of 15° with respect to the coupled tibial plateau according to in-vivo gait load for 10,000 cycles (1Hz) in a servohydraulic testing machine (Bionix, MTS). The relative movement between implant, cement and distal femur was recorded using a stereo video system (Aramis3D,gom). An axial pull-out test at 1mm/min was performed after dynamic loading.


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 11 - 11
1 Feb 2020
Ruhr M Polster V Morlock M
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INTRODUCTION

Precise determination of material loss is essential for failure analysis of retrieved hip cups. To determine wear, the measured geometry of the retrieval hast to be compared to its pristine geometry, which usually is not available. There are different approaches to generate reference geometries to approximate the pristine geometry that is commonly assumed as sphere. However, the geometry of press fit cup retrievals might not be spherical due to deformation caused by excessive press-fitting. The effect of three different reference geometries on the determined wear patterns and material loss of pristine and worn uncemented metal-on-metal hip cups was determined.

METHODS

The surfaces of two cups (ASR, DePuy, Leeds; one pristine, one a worn retrieval) were digitized using a coordinate measurement machine (CRYSTA-Apex S574, Mitutoyo; 3 µm accuracy). Both cups were measured undeformed and while being deformed between a clamp. Three different methods for generating reference geometries were investigated (PolyWorks|Inspector 2018, InnovMetric). Method 1: A sphere with the nominal internal cup dimensions was generated. Method 2: A sphere was fitted to the measured data points after removing those from worn areas (deviation > 3 µm is defined as wear) to eliminate the influence of manufacturing tolerances on the nominal diameter. Method 3: Measurements, which displayed visual deformation in the computed wear pattern based on the best fit sphere, were fitted with an ellipsoid. The direction of the deformation axes and the amount of deformation were used to scale the best fit ellipsoid. Linear wear was calculated from the distance of the respective reference geometry to the measured point cloud. Finally, material loss is defined as the difference in volume of the reference geometry and the measured geometry.