The orthopaedic market offers more than two hundred different hip femoral stems. Of these, very few have undergone scientific studies with published results. The differences of designs of the stem are mainly related to surface texture and geometry sections. The development of a new cemented hip prosthesis is certainly a very hard task if aiming the improvement of actual performance. This study presents the influence of geometric variables in a novel hip stem concept which was based on the comparison of the performance of the best cemented stems actually in the market. The study was developed using finite element analysis and experiments with in vitro femoral replacements. A numerical simplified model of the hip replacement was designed to generate the final geometry of the femoral stem section. After an in vitro cemented commercial stem was done, with the best cemented stem a Lubinus, Charnley, Stanmore and Müller. Realistic numerical models also allowed us to determine cement mantle stresses of commercial femoral stems that were compared with those obtained for the new concept stem. The new model was then prototyped and tested through in vitro fatigue tests. Finally fatigue tests were also performed to determine the density of cracks in the cement mantles, as well as debonding for both conventional and new designs.Introduction
Materials and Methods