Glenoid failure remains the most common mode of total shoulder arthroplasty failures. Porous tantalum metal (Trabecular Metal™, Zimmer) have grown in popularity in hip and knee arthroplasty. First-generation porous tantalum metal-backed glenoid components demonstrated metal debris, resulted in failure, and were revised to second-generation glenoid implants. Evidence for second-generation porous tantalum metal implants in shoulder arthroplasty is sparse.1–4 The purpose of this study was to assess clinical and radiographic outcomes in a series of patients with second-generation porous tantalum glenoid components at a minimum two-years postoperative. We retrospectively reviewed the clinical and radiographic outcomes of patients who received a second-generation porous tantalum glenoid component anatomic shoulder arthroplasty between May 2009 and December 2017 with minimum 24 months follow-up. The shoulder arthroplasties were performed by one of two senior fellowship-trained surgeons. We collected postoperative clinical outcome indicators: EQ5D visual analog scale (VAS), Western Ontario Osteoarthritis of the Shoulder (WOOS) Index, American Shoulder and Elbow Surgeons (ASES) Score, and Constant Score (CS). Radiographic review was performed by an independent fellowship-trained surgeon. The Endrizzi metal debris grading system1 was utilized to grade metal debris. We computed descriptive statistics and compared outcome scores between groups via the non-parametric Wilcoxon rank-sum test, with group-wise comparisons defined by: metal debris and humeral head migration (secondary analyses). Thirty-five patients [23 male (65.7%) and 12 female (34.3%)] with 40 shoulder replacements participated in the study. Forty of 61 shoulders (65.6%) had an average of 64 ± 20.3 months follow-up (range 31 to 95). Average BMI was 27.5 ± 4.4 kg/m2 (range 19.5 to 39.1). The average postoperative EQ5D VAS at final follow-up was 74.6 ± 22.5, WOOS Index 87.9 ± 16.6, ASES Score 88.3 ± 10.9, and CS 80.4 ± 13. At final follow-up, 18 of 40 shoulders (45%) had metal debris [15 of 40 (37.5%) Endrizzi grade 1 and three of 40 (7.5%) Endrizzi grade 2], and 22 of 40 shoulders (55%) did not show evidence of metal debris. There was one non-revision reoperation (open subscapularis exploration), one shoulder with anterosuperior escape, three shoulders with glenoid radiolucencies indicative of possible glenoid loosening, and nine shoulders with superior migration of the humeral head (>2mm migration at final follow-up compared to immediate postoperative). When comparing postoperative scores between patients with vs without metal debris, we found no statistically significant difference in the EQ5D VAS, WOOS Index, ASES Score and CS. On further analyses, when comparing superior migration of the humeral head and postoperative outcomes scores, we found no statistically significant difference. We report the longest published follow-up with clinical and radiographic outcomes of second-generation porous tantalum glenoid anatomic shoulder arthroplasties. In this series of patients, 45% of total shoulder arthroplasties with a second-generation porous tantalum glenoid implant had radiographic evidence of metal debris. This metal debris was not statistically associated with poorer postoperative outcomes. Further investigation and ongoing follow-up are warranted

Introduction. Achieving durable implant–host bone fixation is the major challenge in uncemented revision hip arthroplasty when significant bone stock deficiencies are encountered. The purpose of this study was to develop an experimental model which would simulate the clinical revision hip scenario and to determine the effects of alendronate coating on porous tantalum on gap filling and bone ingrowth in the experimental model. Methods. Thirty-six porous tantalum plugs were implanted into the distal femur, bilaterally of 18 rabbits for four weeks. There were 3 groups of plugs inserted; control groups of porous tantalum plugs (Ta) with no coating, a 2nd control group of porous tantalum plugs with micro-porous calcium phosphate coating, (Ta-CaP) and porous tantalum plugs coated with alendronate (Ta-CaP-ALN). Subcutaneous fluorochrome labelling was used to track new bone formation. Bone formation was analysed by backscattered electron microscopy and fluorescence microscopy on undecalcified histological sections. Results. The relative increase in mean volume of gap filling, bone ingrowth and total bone formation was 124%, 232% and 170% respectively in Ta-CaP-ALN compared with the uncoated porous tantalum (Ta) controls, which was statistically significant. The contact length of new bone formation on porous tantalum implants in Ta-CaP-ALN was increased by 700% (8-fold) on average compared with the uncoated porous tantalum (Ta) controls. Discussion. Alendronate coated porous tantalum significantly modulated implant bioactivity compared with controls. This study has demonstrated the significant enhancement of bone-implant gap filling and bone ingrowth, which can be achieved by coating porous tantalum with alendronate. It is proposed that, when faced with the clinical problem of revision joint replacement in the face of bone loss, the addition of alendronate as a surface coating would enhance biological fixation of the implant and promote the healing of bone defects

Purpose. Durable fixation may be difficult to achieve when significant bone loss is present, as it occurs in pelvic sarcoma resection and revision surgery of tumor implants. Purpose of this study was to review clinical results of primary and revision surgery of the pelvis and lower extremity in the setting of severe bone loss following limb salvage procedures for bone sarcoma using modular porous tantalum implants. Method. Retrospective study of 15 patients (nine females, six males) undergoing primary or revision pelvic reconstruction (five patients) or revision surgery of a tumor implant of the hip (five patients), knee (four patients), and ankle (one patient) using porous tantalum implants was undertaken. Reason for the tumor implant was resection of bone sarcoma in 13 cases and tumor-like massive bone loss in the remaining two cases. Cause for revision was aseptic failure (nine patients) or deep infection (six patients); average age at the time of surgery was 31 years (16–61 yrs). Revision was managed in a staged fashion in all the six infected cases. All patients presented severe combined segmental and cavitary bone defects. Bone loss was managed in all patients using porous tantalum implants as augmentation of residual bone stock and associated with a megaprosthesis in eight cases (five proximal femur, two distal femur, one proximal tibia). Average follow-up was 4.5 years for hip/knee implants and 2.5 yrs for pelvic reconstructions (range 1–6.8 yrs). Minimum follow-up of two years was available in 11 cases. Results. Infection recurred in one of the six cases managed for infection, requiring further treatment but allowing retention of the porous tantalum implant. All the patients showed well-fixed and functioning implants at latest follow-up. Conclusion. Porous tantalum has been very successful at early follow-up in patients with severe bone loss following primary and revision tumor-related surgery of the pelvis and lower extremity. Longer follow-up is required to appreciate long-term shortcomings

Introduction. A variety of porous coatings and substrates have been used to obtain fixation at the bone-implant interface. Clinical studies of porous tantalum, have shown radiographically well-fixed implants with limited cases of loosening. However, there has been limited retrieval analysis of porous tantalum hip implants. The purpose of this study was to investigate factors affecting bone ingrowth into porous tantalum hip implants. Methods. 126 porous tantalum acetabular shells and 7 femoral stems, were collected under an IRB-approved multicenter retrieval program. Acetabular shells that were grossly loose, cemented or complex revisions were excluded. Shells with visible bone on the surface were chosen. 20 acetabular shells (10 primary) and all femoral stems were dehydrated, embedded, sectioned, polished and bSEM imaged (Figure-1). Main shell revision reasons were infection (n=10,50%), femoral loosening (n=3,15%) and instability (n=3,15%). Analyzed implants were implanted for 2.3±1.7 years (shells) and 0.3±0.3 years (stems). Eight slices per shell and 5–7 slices per stem were analyzed. The analysis included bone area/pore area (BA/PA), BA/PA zonal depth analysis, extent of ingrowth and maximum depth of bone ingrowth. BA/PA zone depths were: Zone-1 (0–500um), Zone-2 (500–1000um) and Zone-3 (1000um-full depth). Nonparametric statistical tests investigated differences in bone measurements by location within an implant and implant type (Friedman's Variance and Kruskal-Wallis). Post-hoc Dunn tests were completed for subsequent pairwise comparisons. Spearman's rank correlation identified correlations between bone measurements and patient related variables (implantation time, age, height, weight, UCLA Activity Score). Statistical analyses were performed using PASW Statistics package. Results. BA/PA was not significantly different between acetabular shells (3.6±3.3%) and femoral stems (5.8% ± 3.9%, p=0.068). Extent of ingrowth was similar between shells (42 ± 28%) and stems (47±26%, p=0.825). Acetabular shells (76±23%) and stems (82±23%, p=0.707) had a similar maximum ingrowth depth. There were 9 shells and 2 stems (Figure-2) with full bone ingrowth into the porous tantalum substrate. When bone did not bridge the entire depth, a superficial layer of dense trabecular bone integrated with the porous layer was often observed. Localized regions of increased ingrowth were observed around screw holes. BA/PA in the superior region (4.1±2.4%) of the acetabular shells was significantly higher than in the inferior region (2.0±2.1%, p=0.047, Figure-3). Acetabular shells BA/PA in Zone-1(10.8%) was significantly higher than Zone-2 (4.9%, p=0.013) and Zone-3 (1.6%, p<0.001). BA/PA was significantly higher in Zone-1 (10.8%) than Zone-3 (2.3%, p=0.043) for femoral stems. There were no correlations between patient variables and bone measurements. Discussion. Our results demonstrate that bone ingrowth in porous tantalum hip components is concentrated in the superficial 500 um (Zone-1). This may provide the opportunity to reduce the thickness of the porous layer thus conserving more bone in future designs. Bone ingrowth in the acetabular shells was preferentially located around screw holes and superior region, similar to previous studies of other cementless designs. Only 40% of analyzed acetabular shells had implantation times greater than 2 years. Further work focused on longer term retrievals will increase understanding of the bone-implant interface. This study was supported by Zimmer and NIH (NIAMS) R01 AR47904

In revision total hip arthroplasty (THA), acetabular reconstruction while dealing with severe bone loss is a challenge. The porous tantalum revision acetabular shells have been in use for the past decade. Several reports have documented successful use at early to mid-term follow up. There is, however, very little literature around the long-term survival and quality of life outcome with the use of these shells. We reviewed the results of 46 acetabular revisions with Paprosky 2 and 3 acetabular bone defects reconstructed with a hemispheric, tantalum acetabular shell and multiple supplementary screws. There were 31 females. Average age at revision was 64 years (range 23–85 years). The mean and median follow up was 11 years (range 10–12 years, SD 1). Morselised femoral allograft was used in 34 hips to fill contained cavitary defectes. Bulk femoral allografting was performed in 2 hips. At a minimum follow-up of 10 (range 10–12) years, the survivorship of the porous tantalum acetabular shell, with revision of the shell as end point was 96%. The minimum 10-year survivorship with hip revision for any reason as end point was 92%. We noted excellent pain relief (mean WOMAC pain 92.6) and good functional outcome (mean WOMAC function 90.3, mean UCLA 5); and generic quality of life measures (mean SF-12 physical component 48.3; mean SF-12 mental component 56.7). Patient satisfaction with pain relief, function and return to recreational activities were noted to be excellent. Cementless acetabular revision with the tantalum acetabular shell demonstrated excellent clinical and quality of life outcomes at minimum 10-year follow-up. As far as we are aware this is the first report of minimum 10-year follow up of use of this technique for revision hip arthroplasty

Uncemented acetabular component fixation remains the gold standard for managing various defects in the revision hip setting. Multiple series have demonstrated over 90% ten-year survivorship of these constructs. Modern “enhanced” metals such as trabecular tantalum and titanium continue to perform well and are growing in popularity. So called “jumbo” cups, diameters >=62mm in females and >=66mm in males have demonstrated excellent survivorship. Good bony support with viable bone and stable initial fixation is necessary for long-term success. It is unknown how much remaining bone is necessary for reliable ingrowth with modern enhanced metals. The location of the remaining bone is probably more important than the absolute amount remaining. Occasionally, the uncemented cup must be augmented with metal augments or even a so-called “cup cage” construct. Even in these situations, the uncemented cup remains the workhorse of revision THA due to its ingrowth potential and excellent track record. Augments are commercially available in various shapes and sizes to assist in the management of cavitary, segmental and combined defects while restoring the desired cup position. Trials are available to ensure good approximation of the augment to remaining bone. The constructs are typically “unitised” to the cup via bone cement. Available data show excellent survivorship of augmented constructs for these challenging reconstructions.

Uncemented acetabular component fixation remains the gold standard for managing various defects in the revision hip setting. Multiple series have demonstrated over 90% ten-year survivorship of these constructs. Modern “enhanced” metals such as trabecular tantalum and titanium continue to perform well and are growing in popularity. So called “jumbo” cups, diameters >=62mm in females and >=66mm in males have demonstrated excellent survivorship. Good bony support with viable bone and stable initial fixation is necessary for long-term success. It is unknown how much remaining bone is necessary for reliable ingrowth with modern enhanced metals. The location of the remaining bone is probably more important than the absolute amount remaining. Occasionally, the uncemented cup must be augmented with metal augments or even a so-called “cup cage” construct. Even in these situations, the uncemented cup remains the workhorse of revision THA due to its ingrowth potential and excellent track record. Augments are commercially available in various shapes and sizes to assist in the management of cavitary, segmental and combined defects while restoring the desired cup position. Trials are available to ensure good approximation of the augment to remaining bone. The constructs are typically “unitised” to the cup via bone cement. Available data show excellent survivorship of augmented constructs for these challenging reconstructions.

Massive bone loss on both the femur and tibia during revision total knee arthroplasty (TKA) remains a challenging problem. Multiple solutions have been proposed for small osseous defects, including morselised cancellous bone grafting, small-fragment structural allograft, thicker polyethylene inserts, and the use of modular augments attached to revision prosthetic designs. Large osseous defects can be treated with structural allografts, impaction bone-grafting with or without mesh augmentation, custom prosthetic components, and specialised hinged knee components. The metaphyseal area of the distal femur and proximal tibia is a particularly attractive option during revision TKA given that it is usually undamaged and well-vascularised. While multiple reconstructive options have been recommended, porous tantalum metaphyseal cones have the advantage of improved biologic fixation because of their high porosity (75–80%), interconnected pore space, and low modulus of elasticity (3 MPa) similar to that of cancellous bone. Such features allow tantalum cones to fill bone defects while tolerating physiological loads. Indications for porous tantalum metaphyseal cones include patients with Anderson Orthopaedic Research Institute Type 2B or greater defects. The surgical technique is simpler than structural allograft reconstructions with decreased preparation time, resulting in a possible decrease in infection rates. The modularity of porous tantalum metaphyseal cones also allows the surgeon to choose a size and position that best fits the individual defect encountered. Moreover, tantalum cones can be used with several revision systems. Short-term clinical follow up indicates that porous tantalum metaphyseal cones effectively provide structural support with the potential for long-term biologic fixation and durable reconstructions

Stabilisation of a pelvic discontinuity with a posterior column plate with or without an associated acetabular cage sometimes results in persistent micromotion across the discontinuity with late fatigue failure and component loosening. Acetabular distraction offers an alternative technique for reconstruction in cases of severe bone loss with an associated pelvic discontinuity. We describe the technique of acetabular distraction with porous tantalum components and evaluate its survival, function and complication rate in patients undergoing revision surgery for chronic pelvic discontinuity. Between 2002 and 2006, we treated 28 patients with a chronic pelvic discontinuity acetabular reconstruction using acetabular distraction. A porous tantalum elliptical acetabular component was used alone or with an associated modular porous tantalum augment in all patients. Three patients died and five patients were lost to follow-up before two years. The remaining twenty patients were followed semiannually for a minimum of two years (average, 4.5 years; range, 2–7 years) with clinical pain and walking scores as well as radiographic evaluation for loosening, migration or failure. In the remaining twenty patients available for follow-up, one patient did require re-revision for aseptic loosening. Fifteen patients remained radiographically stable at last follow-up. Four patients had early migration of their acetabular component but thereafter remained radiographically stable and clinically asymptomatic. The average improvement using the modified Merle d'Aubigne – Postel pain and ambulation score was 6.6 (range, 3.3–9.6). There were no postoperative dislocations; however, we did encounter one infection, one vascular injury and one bowel injury. In this series, the use of acetabular distraction with porous tantalum components provides a biologic alternative to cage constructs with more predictable clinical results (average follow-up 4.5 years) for reconstruction of severe acetabular defects with associated pelvic discontinuity

Stabilisation of a chronic pelvic discontinuity with a posterior column plate with or without an associated acetabular cage sometimes results in persistent micromotion across the discontinuity with late fatigue failure and component loosening. We believe that these chronic discontinuities are really chronic fracture non-unions incapable of healing. Acetabular distraction offers an alternative technique for reconstruction in cases of severe bone loss with an associated pelvic discontinuity. We describe the technique of acetabular distraction with porous tantalum components and evaluate its survival, function and complication rate in patients undergoing revision surgery for chronic pelvic discontinuity. Between 2002 and 2006, we treated 28 patients with a chronic pelvic discontinuity acetabular reconstruction using acetabular distraction. A porous tantalum elliptical acetabular component was used alone or with an associated modular porous tantalum augment in all patients. Three patients died and five patients were lost to follow up before two years. The remaining twenty patients were followed semiannually for a minimum of two years (average, 5.5 years; range, 2–9 years) with clinical pain and walking scores as well as radiographic evaluation for loosening, migration or failure. In the remaining twenty patients available for follow up, one patient did require re-revision for aseptic loosening. Fifteen patients remained radiographically stable at last follow up. Four patients had early migration of their acetabular component but thereafter remained radiographically stable and clinically asymptomatic. The average improvement using the modified Merle d'Aubigne – Postel pain and ambulation score was 6.6 (range, 3.3–9.6). There were no post-operative dislocations; however, we did encounter one infection, one vascular injury and one bowel injury. In this series, the use of acetabular distraction with porous tantalum components provides a biologic alternative to cage constructs with more predictable clinical results (average follow up 5.5 years) for reconstruction of severe acetabular defects with associated pelvic discontinuity

Background. Polymethylmethacrylate (PMMA) has been used for total knee arthroplasty (TKA) as a method of fixation; however, its durability has been questionable for the long-term use because of the loosening after the cement deterioration, its vulnerability toward infectious resistance, and a smaller amount of healthy bone left for the knee revision surgery. Especially, a decrease of bone density on the proximal tibia has been believed to be triggered as a result of stress shielding. When compared with a cemented TKA, a cementless TKA reduces the amount of bone loss after surgery. In 1999, the Trabecular Metal (TM), with its main composition being the porous tantalum metal, became available as a choice of the porous cementless knee joint prosthesis. The characteristics of porous tantalum metal are its great affinity to the bone as well as its similarity to cancellous bone. The porous tantalum metal starts to bond with osteoblasts, and fills up 80% of porous structure in one year; therefore, it has been characterized by its higher initial fixation strength. However, it is questionable if strong fixation strength due to bone ingrowth between the tibial tray mainly made up with the porous tantalum metal and a cancellous bone will continually be kept. Bobyn, JD, Dunbar et al. have acknowledged the existence of bone ingrowth based on the radiographic evaluation; however, their data had not been quantified in their report. In this study, the bone ingrowth density have periodically quantified using 3D bone morphometric software (TRI/3D-BON64.RATOC) after taking CT of the knee joint prosthesis. Material and Methods. From October 2011, we have reviewed 45 medial osteoarthritis knees that underwent MIS-TKA using Trabecular Metal Modular Tibia CR-type (Zimmer, Inc, Warsaw, Indiana). Ages range from 61–89 years (mean, 74.5 years), and 5 males (7 knees), and 32 females (38 knees) participated in this study. After taking CT picture with the Phantom under lower extremities, the bone ingrowth density are quantified utilizing 3D bone morphometric software (TRI/3D-BON63.RATOX). Measured areas are divided into 6 zones that are right under the pegs of TM femoral component, and the bone ingrowth density (BMC/TC) between TM and cancellous bone were periodically measured on 3, 6, 9, 12,15,18,21,24.27 months after the surgery. Also, intra-zone comparison were implemented by each period among Medial (Zone 1), Lateral (Zone 2), Medial Anterior (Zone 3), Medial Posterior (Zone 4), Lateral Anterior (Zone 5), and Lateral Posterior (Zone 6). Mann-Whitney U test and Student's t-test were used for statistical analysis. All cases of tibial component alignment was within 3 degree varus-valgus to neutral alignment. Results. Bone ingrowth and formation was increased to nine months from six months after surgery and was reduced to 12 months postoperatively. But bone resorption was aboloished 18 months after surgery without influence stress shieldings. In detail, the result was significant higher bone ingrowth and formation in medial than lateral region. I recognized that lateral lesion was affected by stress shieldings. The results was not significant difference of bone ingrowth between medial anterior and posterior region but significant difference of bone ingrowth in lateral posterior than lateral anterior

This video presentation serves to illustrate the pertinent aspects of bone preparation and implant insertion in cementless total knee arthroplasty (TKA) utilizing porous tantalum as a fixation surface integral to the success of the procedure. The patient is typical of the surgical candidate frequently encountered for arthroplasty—a 60-year-old female with three compartment osteoarthritis of the knee, and manifesting a 10-degree varus deformity and 5-degree flexion contracture. She is a limited community ambulator without the use of support. A standard surgical exposure is utilised and the bone preparation is identical to that used in the fixation of cemented implants—no alignment guides, cutting guides, or referencing instrumentation is used that is unique in the femoral or tibial bone preparation. The principal difference is in the patellar preparation. Instrumentation unique to the cementless porous tantalum patella is utilised in order to achieve three goals: a composite implant/residual bone thickness that replicates the thickness of the native patella, the generation of a planar patellar resection that is parallel to the anterior cut of the femur, and secure initial stability of fixation. Keys to the initial fixation of the porous tantalum tibial and patellar components include the high surface friction of the material against bone, as well as the interference between the hexagonal pegs of each implant within the fixation holes (which are dimensionally smaller in diameter than the major and minor dimensions of the peg geometry). Care must be instituted to ensure that no bone or soft tissue debris is interposed at the mating surfaces of the implants that would compromise interface contact, and to carefully suction the peg holes to ensure that no debris impedes the complete seating of the pegs and the prosthesis. Lastly, all mating surfaces at the implant/bone interface must approach each other in a parallel fashion to optimise contact between the fixation surfaces and the bone resection surfaces. The procedure is simply, easily performed, and is time saving. Total elapsed time for insertion of all three TKA implants in this video is 90 seconds

Introduction. The optimal management of severe tibial and/or femoral bone loss in a revision total knee arthroplasty (TKA) has not been established. Reconstructive methods include structural or bulk allografts, impaction bone-grafting with or without mesh augmentation, custum prosthetic components, modular metal augmentations of prosthesis and tumor prosthesis. Recently metaphyseal fixation using porous tantalum cones (Zimmer, Warsaw, IN) has been proposed as alternative strategy for severe bone loss. Objectives. The purposes of this study were to determine the clinical and radiographic outcomes in patients who underwent revision knee arthroplasty with tantalum cones with a minimum of 5-year follow-up. Methods. From November 2005 to August 2008 a total of 26 porous tantalum metaphyseal cones were used to reconstruct severe tibial and/or femoral bone loss in 18 patients during revision TKA at a single institution. There were 12 females and 6 males with an average age of 73 years (range 55–84) at the time of revision. The mean clinical and radiographic follow-up was 6.3 years (range, 5–8). The reasons for revision were aseptic loosening (5 cases) and deep infection (13 cases). A Two stage procedure was used in all septic cases. According to the Anderson Orthopaedic Reseach Institute (AORI) bone defects classification all femoral and tibial defects were rated 2B and 3 (3 T2b, 9 T3, 3 F2b and 10 F3). A femoral cone was inserted in 6 patients, a tibial cone was inserted in 5, a double cone in 6 (femoral and tibial), and a triple cone in 1 (1 femoral and 2 tibial). A constrained condylar implant (LCCK, Zimmer, Warsaw) was inserted in 6 patients and a rotating hinge knee implants (RHK, Zimmer, Warsaw, IN) in 12 pateints. All patients were prospectively followed for clinical and radiographic evaluation preoperatively and postoperatively at 1, 3, 6 months, one year and yearly thereafter. Results. Knee Society knee scores improved from a mean of 31.3 points before surgery to 76.7 points at latest followup (p < 0.001). Knee Society function scores improved from a mean of 21.7 points before surgery to 65.4 points at latest followup (p < 0.001). The average flexion contracture was 6° and the average flection was 88°. At the time of the latest follow-up the average flexion contraction was 3° and the average flexion was 105°. No radiolucent lines were seen between the cones and the adjacent tibial and femoral bone at the latest follow-up. There was no evidence of loosening or migration of any implant at the time of the final follow-up. There have been two reoperations for recurrent infection (11%). Conclusions. Our experience demonstrates excellent clinical and radiographic mid-term outcomes and confirms that metaphyseal fixation with porous tantalum cones can be achieved. Long-term follow up and comparative studies are necessary

Introduction. Initial large-scale clinical studies of porous tantalum implants have been generally promising with well-fixed implants and few cases of loosening [1–3]. An initial retrieval study suggests increased bone ingrowth in a modular tibial tray design compared to the monoblock design [4]. Since micromotion at the bone-implant interface is known to influence bone ingrowth [5], the goal of this study was to determine the effect of implant design, bone quality and activity type on micromotion at the bone-implant interface, through FE modeling. Patients & Methods. Our case-specific FE model of bone was created from CT data (68 year-old female, right tibia, Fig-1). Isotropic properties of cortical and trabecular bone were derived from the calibrated CT data. Modular and monoblock porous tantalum tibial implants were virtually placed in the tibia following surgical guidelines. All models parts were 3D meshed with 4-noded tetrahedral elements (MSC.MARC-Mentat 2013, MSC Software Corporation, USA). Frictional contact was applied to the bone-tantalum interface (µ=0.88) and UHWMPE-Femoral condyle interface (µ=0.05) with all other interfaces bonded. Loading was applied to simulate walking, standing up and descending stairs. For each activity, a full load cycle [6] was applied to the femoral condyles in incremental steps. The direction and magnitude of micromotions were calculated by tracking the motions of nodes of the bone, projected onto the tibial tray. Micromotions were calculated parallel to the implant surface (shear), and perpendicularly (tensile). We report the maximum (resultant) micromotion that occurred during a cycle of each activity. The bone properties were varied to represent a range in BMD (−30%BMD, Norm, +30%BMD). We compared design type, bone quality and activity type considering micromotion below 40 µm to be favorable for bone ingrowth [5]. Results. The modular tibial tray showed lower shear micromotion than the monoblock design for shear micromotion (Fig-2). Tensile micromotion was similar between the two designs (Fig-2). Lower bone quality resulted in higher shear micromotion for the modular tibial tray design. The effect of lower bone quality on shear micromotion was less apparent for the monoblock tibial tray design. For both designs, change in the bone quality had minimal effect on the tensile micromotion. For both designs, standing up and descending stairs showed lower micromotion than walking for both the tensile and shear micromotion (Fig-3). The monoblock design showed higher micromotion for standing up and descending stairs compared to the modular design (Fig-3). Discussion. In our analysis, activity type had the highest effect on micromotion. Additionally, the modular design showed lower shear micromotion than the monoblock. Although the designs were similar for the the modular and monoblock implants, the difference in micromotion, representing the initial stability of the implant, may partially explain why retrieved modular porous tantalum tibial trays had higher bone ingrowth than the monoblock design

Total knee arthroplasty (TKA) is a successful operation associated with a high rate of clinical success and long-term durability. Cementless technology for TKA was first explored 30 years ago with the hope of simplifying the performance of the procedure and reducing an interface for potential failure by eliminating the use of cement. Poor implant design and the use of first generation biomaterials have been implicated in many early failures of these prostheses due to aseptic loosening and reflected the failure of either the tibial or patellar component. Despite this, many excellent intermediate and long-term series have clearly demonstrated the ability of cementless TKA to perform well with good to excellent survival, comparable to that of cemented designs. Lessons learned from the initial experiences with cementless technology in TKA have led to improvements in prosthetic design and materials development. One of the most innovative biomaterials introduced into orthopaedics for cementless fixation is porous tantalum. Compared to other commonly used materials for cementless fixation, porous tantalum has the highest surface friction against bone, optimizing initial stability at the implant-bone interface as a prerequisite for long-term stability of the reconstruction. At the 2013 AAOS Annual Meeting, Abdel presented the 5-year Mayo Clinic experience with cementless TKA utilizing a highly porous monoblock tibial component in 117 knees and found NO difference in survivorship compared to cemented fixation with a re-operation rate of 3.5% in both groups. They had no revisions for aseptic loosening. These early to intermediate results reflect our own experience with all cementless TKA utilizing a cobalt-chromium fibermesh femoral component, as well as monoblock porous tantalum tibial and patellar components with up to 11-year follow up. In that series of 115 patients, there was a 95.7% survival of implants, with no revisions of any components for aseptic loosening. Further advantages to using cementless fixation include the elimination of concerns with regard to monomer-induced hypotension, thermal necrosis from PMMA polymerization, and third body wear secondary to retained or fragmented cement. Savings are also realised from elimination of the costs of cement, a PMMA mixing system, cement gun, pulse lavage system, and irrigation solution. Perhaps the greatest cost savings is derived from the reduction in operating room time. At our institution–a Level 1 county trauma center with an orthopaedic residency training program–we typically spend an average of 19 minutes of operating room time for the cementing of a total knee arthroplasty. Our average time expended for insertion of all three cementless implants is 47 seconds–representing a significant savings in the hospital operating room time charge. From the standpoint of the patient, the shorter operating time reduces the time under anesthesia, the blood loss, the risk of venous thromboembolism, as well as the infection risk–optimizing the conditions for a reduction in post-operative complications, directly impacting a potential reduction in morbidity and mortality. Overall, the performance of all cementless TKA at our facility is cost-saving, is easily performed and reproduced by orthopaedic residents, and brings potential advantages to the patient in the form of a reduction in complications and an improvement in outcomes. Cementless fixation is the wave of the future, and the future is now

Pure tantalum has been proposed in orthopaedic surgery. Its chemical and physical properties have been widely studied in the past. From pure tantalum is obtained a spongy structure (Trabecular Metal Technology: TMT) that shows a full thickness porosity which is 2–3 times higher compared to other surfaces available for bone ingrowth with a three-dimensional porous arrangement in rough trabeculae. Pores (average diameter of 650 mm) are fully interconnected and represent 75–80% of the whole volume. TMT acetabular components have an elliptical shape and have an irregular external surface which both allow an optimal mechanical fit. We retrospectively reviewed 212 cases of monoblock porous tantalum acetabular cup (Hedrocel, Stratec) implanted between 1999 and 2003 in a single centre with a minimum follow-up of 9–10 years; There were 98 men and 114 women, with an average age of 65 years. They all underwent primary or revision total hip arthroplasty or to acetabular component revision alone. In all patients a monoblock porous tantalum acetabular component with polyethylene directly compression molded into cup, with or without peripheral holes for screws, was implanted. In all primary procedures the same femoral stem (Synergy, Smith and Nephew) was implanted. All patients were evaluated with a clinical examination (Harris Hip Score: HHS) and with standard radiographs of the pelvis preoperatively and 1, 3, 6 months and yearly postoperatively. The stability of the acetabular cup was determined by modified Engh's criteria. The HHS score improved from 42 preoperatively to 94 after one year; at 13 years follow-up it was 95. The subjective outcome was widely satisfying, with the majority of patients experimenting good functional recovery and return to daily activities. Osteointegration of the acetabular component was present in all X-rays controls at one year after surgery. All post-operative evidence of residual bone loss (geodes, bone defects in revisions and in displasia) were no more radiographically evident after 1 year postoperatively as the host bone quickly filled these gaps. We did not observe osteolysis nor progressive radiolucent lines at the latest follow-up. None of the cups was revised, except 3 cases, revised for infection. Both clinical and radiographic results are the same or even superior to those of coated implants. Our experience confirms that trabecular metal tantalum cups can avoid the formation of bone-implant interface membrane and consequently can avoid implant loosening. The most important advantages of TMT monoblock cups are: no potential for polyethylene backside wear, prevention of loosening and osteolysis, increased early fixation via friction, improved late biological stability, maximum bone-implant contact. High biocompatibility of porous tantalum and its elastic modulus very close to bone influence positively earlier and wider osteointegration of the implant. Larger series are needed to confirm the positive our preliminary results

Introduction. Successful cementless acetabular designs require sufficient initial stability between implant and bone (with interfacial motions <150 μm) and close opposition between the porous coating and the reamed bony surface of the acetabulum to obtaining bone ingrowth and secondary stability. While prior generations of cementless components showed good clinical results for long term fixation, modern designs continue to trend toward increased porosity and improved frictional characteristics to further enhance cup stability. Objectives. We intend to experimentally assess the differences in initial stability between a hemispherical acetabular component with a highly porous trabecular tantalum fixation surface (Continuum. ®. Acetabular System, Zimmer Inc, Warsaw, IN)(Fig 1) and a hemispherical component with the new highly porous Trabecular Titanium. ®. surface (Delta TT, Lima Corporate, Italy)(Fig 2) manufactured by electron beam melting. Material and methods. A total of 16 cups were used, 8 for each type. Each cup was used 4 times. Cups were implanted in polyurethane foam blocks with 1mm interference fit and subsequently edge loaded to failure. Two different foam block densities (0.24 g/cm. 3. and 0.32g/cm. 3. ) were used to model low- and high-density bone stock. Each cup was seated into a block under displacement control using a servohydraulic test machine (MTS Bionix 858, Eden Praire, MN) to engage the locking mechanism until axial forces reach 8 to 10 kN. During insertion, force and displacement were recorded to determine the implantation force for each component. After seating, initial acetabular component fixation was assessed using an edge loading test. Descriptive statistics are presented as means and standard deviations for continuous variables. The Kruskal-Wallis test was used to assess the effect of Cup on the outcomes: (1) Insertion force, (2) Insertion energy, (3) Ultimate load, (4) Yield load, and (5) Ultimate Energy. Pairwise comparisons were done using Mann-Whitney U test for significant outcomes and multiple comparisons were adjusted using Bonferroni correction. All analyses were performed with SAS version 9.3 (SAS Institute, Inc., Cary, NC, USA); a p-value less than 0.05 was considered statistically significant. Results. Delta TT cup required the same seating force (p=0.014) and 18% higher insertion energy (p=0.002) for fully seating compared to Continuum cup, however this difference is not clinically relevant. Delta TT cup exibithed more stability, as exibithed by significantly higher (35%) energy to ultimate load (p=0.014). No statistical differences were found in Ultimate load and Yield load among the 2 cups. Cups in higher density foam required higher force and energy to be seated. In edge load testing higher densities blocks generated higher force and energy accross all cup designs. Conclusions. The result of this study indicate increased interface stability in Trabecular Titanium cup compared to Porous tantalum cup with a low incresing in the energy required for fully seating

Highly porous metal surfaces have transformed acetabular revision surgery by providing (1) enhanced friction which potentially provides greater primary fixation, (2) enhanced bone ingrowth potential, (3) enhanced screw fixation options. These characteristics have led many surgeons to use these devices routinely in acetabular revision and have led to an expansion of the indications for porous uncemented hemispherical cups in acetabular revision. Mid-term results suggest that the historical indications for hemispherical cups in revision surgery can be moderately expanded with some implants with these characteristics. In a recent study of 3448 revision total hip arthroplasties, we found porous tantalum cups had a statistically lower revision rate than other materials/designs. Highly porous metals also have provided the options of metal augments to fill selected bone defects—which can both enhance cup fixation and manage bone loss simultaneously. A number of different highly porous metals are now available, and how each will perform is not yet known

The initial application of bone ingrowth technology to the fixation of total knee arthroplasty (TKA) components without bone cement was based on the premise that bone cement was “not biologic”, and so over time would undergo fatigue failure with subsequent loosening. It was hoped that this problem could be obviated by cementless fixation by bone ingrowth, which would remodel over time and not fatigue. In addition, it was anticipated that the failed cementless TKA might be easier to revise and leave the surgeon with more bone to work with. Whether or not cementless fixation of TKA components was justified on any of these counts was uncertain through the first 2 decades of their use. Much of the data accumulated during that period poorly supported these contentions, while cemented TKA was increasingly reported as a reliable, consistent and less complicated form of TKA fixation. However, over the past decade, new evidence has accumulated demonstrating greater success with this technology in several well designed studies as well as from registry studies. Most of this evidence involves the use of Porous Tantalum. However, increasing evidence that loosening of well done, well designed cemented TKA is rare along with some evidence that a certain percentage of cementless TKA patients fail to achieve stability remains concerning. In addition, no studies have justified improved longevity to the extent that the increased cost of cementless devices can be justified

Highly porous metal surfaces have transformed acetabular revision surgery by providing (1) enhanced friction which potentially provides greater primary fixation, (2) enhanced bone ingrowth potential, (3) enhanced screw fixation options. These characteristics have led many surgeons to use these devices routinely in acetabular revision and have led to an expansion of the indications for porous uncemented hemispherical cups in acetabular revision. Mid-term results suggest that the historical indications for hemispherical cups in revision surgery can be moderately expanded with some implants with these characteristics. In a recent study of 3448 revision total hip arthroplasties, we found porous tantalum cups had a statistically lower revision rate than other materials/designs. Highly porous metals also have provided the options of metal augments to fill selected bone defects—which can both enhance cup fixation and manage bone loss simultaneously. A number of different highly porous metals are now available, and how each will perform is not yet known. Highly porous metal shells may be used in combination with highly porous metal augments to make up for segmental bone deficiency. Examples will be shown. Finally, highly porous metal shells may be used as a “cup-cage” combination to provide extra initial cup mechanical stability in extreme cases. Examples will be shown