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Orthopaedic Proceedings
Vol. 104-B, Issue SUPP_13 | Pages 35 - 35
1 Dec 2022
Torkan L Bartlett K Nguyen K Bryant T Bicknell R Ploeg H
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Reverse shoulder arthroplasty (RSA) is commonly used to treat patients with rotator cuff tear arthropathy. Loosening of the glenoid component remains one of the principal modes of failure and is the main complication leading to revision. For optimal RSA implant osseointegration to occur, the micromotion between the baseplate and the bone must not exceed a threshold of 150 µm. Excess micromotion contributes to glenoid loosening. This study assessed the effects of various factors on glenoid baseplate micromotion for primary fixation of RSA. A half-fractional factorial experiment design (2k-1) was used to assess four factors: central element type (central peg or screw), central element cortical engagement according to length (13.5 or 23.5 mm), anterior-posterior (A-P) peripheral screw type (nonlocking or locking), and bone surrogate density (10 or 25 pounds per cubic foot [pcf]). This created eight unique conditions, each repeated five times for 40 total runs. Glenoid baseplates were implanted into high- or low-density Sawbones™ rigid polyurethane (PU) foam blocks and cyclically loaded at 60 degrees for 1000 cycles (500 N compressive force range) using a custom designed loading apparatus. Micromotion at the four peripheral screw positions was recorded using linear variable displacement transducers (LVDTs). Maximum micromotion was quantified as the displacement range at the implant-PU interface, averaged over the last 10 cycles of loading. Baseplates with short central elements that lacked cortical bone engagement generated 373% greater maximum micromotion at all peripheral screw positions compared to those with long central elements (p < 0.001). Central peg fixation generated 360% greater maximum micromotion than central screw fixation (p < 0.001). No significant effects were observed when varying A-P peripheral screw type or bone surrogate density. There were significant interactions between central element length and type (p < 0.001). An interaction existed between central element type and level of cortical engagement. A central screw and a long central element that engaged cortical bone reduced RSA baseplate micromotion. These findings serve to inform surgical decision-making regarding baseplate fixation elements to minimize the risk of glenoid loosening and thus, the need for revision surgery


Orthopaedic Proceedings
Vol. 104-B, Issue SUPP_12 | Pages 13 - 13
1 Dec 2022
Reeves J Spangenberg G Elwell J Stewart B Vanasse T Roche C Faber KJ Langohr GD
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Shoulder arthroplasty humeral stem design has evolved to accommodate patient anatomy characteristics. As a result, stems are available in numerous shapes, coatings, lengths, sizes, and vary by fixation method. This abundance of stem options creates a surgical paradox of choice. Metrics describing stem stability, including a stem's resistance to subsidence and micromotion, are important factors that should influence stem selection, but have yet to be assessed in response to the diametral (i.e., thickness) sizing of short stem humeral implants. Eight paired cadaveric humeri (age = 75±15 years) were reconstructed with surgeon selected ‘standard’ sized short-stemmed humeral implants, as well as 2mm ‘oversized’ implants. Stem sizing conditions were randomized to left and right humeral pairs. Following implantation, an anteroposterior radiograph was taken of each stem and the metaphyseal and diaphyseal fill ratios were quantified. Each humerus was then potted in polymethyl methacrylate bone cement and subjected to 2000 cycles of 90º forward flexion loading. At regular intervals during loading, stem subsidence and micromotion were assessed using a validated system of two optical markers attached to the stem and humeral pot (accuracy of <15µm). The metaphyseal fill ratio did not differ significantly between the oversized and standard stems (0.50±0.06 vs 0.50±0.10; P = 0.997, Power = 0.05); however, the diaphyseal fill ratio did (0.52±0.06 vs 0.45±0.07; P < 0.001, Power = 1.0). Neither fill ratio correlated significantly with stem subsidence or micromotion. Stem subsidence and micromotion were found to plateau following 400 cycles of loading. Oversizing stem thickness prevented implant head-back contact in all but one specimen with the least dense metaphyseal bone, while standard sizing only yielded incomplete head-back contact in the two subjects with the densest bone. Oversized stems subsided significantly less than their standard counterparts (standard: 1.4±0.6mm, oversized: 0.5±0.5mm; P = 0.018, Power = 0.748;), and resulted in slightly more micromotion (standard: 169±59µm, oversized: 187±52µm, P = 0.506, Power = 0.094,). Short stem diametral sizing (i.e., thickness) has an impact on stem subsidence and micromotion following humeral arthroplasty. In both cases, the resulting three-dimensional stem micromotion exceeded, the 150µm limit suggested for bone ingrowth, although that limit was derived from a uniaxial assessment. Though not statistically significant, the increased stem micromotion associated with stem oversizing may in-part be attributed to over-compacting the cancellous bed during broaching, which creates a denser, potentially smoother, interface, though this influence requires further assessment. The findings of the present investigation highlight the importance of proper short stem diametral sizing, as even a relatively small, 2mm, increase can negatively impact the subsidence and micromotion of the stem-bone construct. Future work should focus on developing tools and methods to support surgeons in what is currently a subjective process of stem selection


Orthopaedic Proceedings
Vol. 102-B, Issue SUPP_2 | Pages 25 - 25
1 Feb 2020
Santos VD Cubillos PO Santos C De Mello Roesler CR Fancello EA
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Introduction. The use of bone cement as a fixation agent has ensured the long-term functionality of THA implants . 1. However, some studies have shown the undesirable effect of wear of stem-cement interface, due to the release of metals and polymeric debris lead to implant failure . 2,3. Debris is generated by the micromotion together with a severely corrosive medium present in the crevice of stem-cement interface . 3,4. FEA studies showed that micromotion can affect osseointegration and fretting wear . 5,6. The aim of this research is to investigate if the micromotions measures from in silico analysis of the stem-cement correlate with the fretting-corrosion damage observed on in vitro testing. Methods. The in vitro fretting-corrosion testing was made with positioning and loading based on ISO 7206-4 and ISO 7206-6. It was used Exeter stems embedded in bone cement (PMMA) and immersed in a saline solution (9.0 g/L of NaCl). A fatigue testing system (Instron 8872, USA) was used to conduct the test, applying a sinusoidal cyclic load at 5.0 Hz. The tests were finished after 10 million cycles and images of stem surfaces were taken with a photographic camera (Canon EOS Rebel T6i, Japan) and a stereoscope (Leica M165C, Germany). For the computational analysis, the same testing configurations were modeled on software ANSYS. The analysis was performed using linear isotropic elasticity for both stem (E=193GPa; ⱱ=0.27; σ. y. =400MPa) and PMMA cement (E=2.7GPa; ⱱ=0.35; σ. u. =76MPa). 7,8. . A second-order tetrahedral element was used to mesh all components with a size of 0.5 mm in the stem-cement contact area, increasing until 1.0 mm outside from them. A frictional contact (µ=0.25) with an augmented Lagrange formulation was used. The third cycle of loading was evaluated and a variation of sliding distance less than 10% was set as convergence criteria. The micromotion was measured as the sliding distance on the stem-cement interface. Results and Discussion. The in silico analysis showed the presence of areas almost without micromotion in the proximal lateral and distal medial regions. In these regions, there is no evidence of fretting-corrosion after the in vitro testing. The lack of micromotion is caused by the debonding due to testing configurations and implant design. The absence of contact doesn't allow wear by abrasion or third body, avoiding the fretting-corrosion damage. For the regions distal lateral and proximal medial, it is possible to observe fretting-corrosion due to micromotions, which is supported by the in silico analysis results. The region proximal medial had the highest micromotion on computational analysis and the fretting-corrosion was more severe on laboratory testing, reinforcing the relevance of micromotion in the fretting-corrosion damage on the stem-cement interface. Conclusion. The results indicate a correlation of micromotion calculated by in silico analysis and fretting-corrosion damage observed on in vitro testing. The developed FEA model may be a useful tool to predict the fretting-corrosion damage on the THA implants on pre-clinical testing. Additional efforts are needed to apply this tool on bone-implant systems to predict fretting-corrosion damage observed in vivo. For any figures or tables, please contact authors directly


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_3 | Pages 93 - 93
1 Jan 2016
Parekh J Gold J Noble P
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Introduction. Manifestation of high interface stresses coupled with micromotion at the interface can render the taper lock joint in a modular hip replacement prosthesis at risk for failure. Bending can lead to crevice formation between the trunnion and the head and can potentially expose the interface to the biological fluids, generating interface corrosion. Additionally, development of high stresses can cause the material to yield, ultimately leading to irreversible damage to the implant. The objective of this study is to elucidate the mechanical response of taper junction in different material combination assemblies, under the maximum loads applied during everyday activities. Methods. Computer simulations were executed using a verified FE model. A stable hexahedral mesh (33648 elements) was generated for the trunnion (taper size: 12/14mm) and a tetrahedral mesh (51182 elements) for the head (CoCr, size: 32mm). An assembly load of 4000N was applied along the trunnion axis followed by the application of a load of 230–4300N at 25° and 10° angle to the trunnion axis in the frontal and sagittal planes. A linear static solution was set up using Siemens NX Nastran. Two material combinations were tested - cobalt-chrome head with a titanium alloy trunnion and cobalt chrome head with a cobalt-chrome trunnion. Results. Table1 compares the results obtained from the simulation to those observed in experimental simulations performed under similar loading conditions in our lab. Larger vertical interface displacement was observed in the CoCr-CoCr assembly during toggle-inducing loads. The trunnion bending inside the femoral head was higher in the Ti-CoCr assembly (0.056) compared to the CoCr-CoCr assembly (0.027) with the overall bending of the Ti-CoCr assembly also observed to be much higher (Fig.1). Negligible difference between the stress measured in the femoral head and taper was observed (Fig.2). Discussion. Bending could potentially lead to the development of higher stresses especially under multiple cycles of loading. Fatigue and plastic deformation could result in irreparable damage to the interface leading to implant failure. Additionally, bending causes a separation of the interfaces at the trunnion-head junction, leading to crevice formation, triggering corrosion by exposure to the surrounding physiological environment. Thus, it is crucial that we understand the mechanics of the trunnion-head junction especially under conditions of functional loading


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XXI | Pages 97 - 97
1 May 2012
Y. J A. K
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Aim. To delineate which of four common and easily constructed Ilizarov frame configurations is best at resisting shear displacement. Methods. Four Ilizarov frames were constructed on Sawbones™ Tibiae taking into account soft tissue and neuro-vascular limitations in frame design. The designs consisted of a standard all wire frame, an opposing olive wire standard frame, a perpendicular trans-fracture opposing olive wire frame and a perpendicular half pin frame. These were tested over three cycles in compression on a load-testing machine with movement in the plane of the fracture measured using a clip gauge. Each frame was tested to the maximum displacement of the clip gauge or a total single cycle compressive load of 700N, whichever limit occurred first. Results. The perpendicular trans-fracture olive wire frame showed the least displacement in shear. The half pin frame, followed by the opposing olive standard frame and finally the all wire frame were least stable to shear displacement. Conclusion. For this fracture pattern, this study recommends the use of the perpendicular trans-fracture olive wire frame. Further investigation of immediate post-operative limb loading in patients will allow practical application of this data. Further frame motion analysis and bending analysis will allow validation of these results and allow for future frame design. The next steps in this project involve validation against FE Analysis in order to create a design software to allow mechanical templating of frame designs pre-operatively


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XLI | Pages 56 - 56
1 Sep 2012
Waller C Hayes D
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Joint load reduction is effective for alleviating OA pain. Treatment options for joint unloading include braces and HTO, both of which may be impractical for patients. The purpose of the present study was to examine the biomechanical rationale of a practical, partial unloading implant (KineSpring® System, Moximed) for knee OA. Device durability was tested by cyclically loading bone-implant constructs through simulated use for at least 10 million cycles. Joint load reduction with the implant was quantified by measuring changes in medial and lateral knee compartment loads generated by cadaver knees in simulated gait. Safety of the device was tested by 3, 6, and 12 month follow-up of implants in an in vivo ovine model. Surgical technique and device safety and efficacy were assessed in human clinical studies. The unloader device survived over 15 million cycles of simulated use without failure. In the simulated gait cadaver model, the unloading device significantly reduced medial compartment (29 ± 13 lbs, p<0.05) and overall knee joint loads during the stance phase of gait testing but did not significantly increase lateral compartment loading. Chronic ovine implants demonstrated good tolerance of the implant with normal wound healing and secure device fixation. Clinical experience (n=49) demonstrated uneventful device implantation. Unlike HTO, the implantation technique for the unloader does not alter joint alignment. This surgical technique avoids removal of bone, ligament, and cartilage, thus preserving future primary arthroplasty, if required. Early-term clinical experience also demonstrates good outcomes for patients, the earliest of whom are beyond 2.6 years with the implant. This unloading device offers a practical and attractive treatment option for patients with medial knee OA: load reduction without load transfer, durability, preservation of downstream treatment options, safety, and early-term efficacy