Background. Osteophytes in the posterior compartment of the knee pose a challenge in achieving soft tissue balance during total knee arthroplasty (TKA). Previous investigations have demonstrated the importance of various factors involved in obtaining flexion and extension gap balance, including the precision of femoral and tibial bone cuts as well as tensioning of the supporting pericapsular soft tissue structures (ligaments, capsule, etc.). However, the role of posterior compartment osteophytes has not been well studied. We hypothesize that space-occupying posterior structures affect soft tissue balance, especially in lesser degrees of flexion, in a cadaveric TKA model. Methods. Five cadaveric limbs were acquired. CT scans were obtained of each specimen to define the osseous contours. 3D printed specimen-specific synthetic osteophytes were fabricated in two sizes (10mm and 15mm). Posterior-stabilized TKAs were performed. Medial and lateral contact forces were measured during a passive range of motion using OrthoSensor ® (Dania Beach, FL) technology. For each specimen, trials were completed without osteophytes, and with 10mm and 15mm osteophytes applied to the posterior medial femur, with iterations at 0°, 10°, 30°, 45°, 60°, and 90° of flexion. These were recorded across each specimen in each condition for three trials. Tukey post hoc tests were used with a repeated measures ANOVA for statistical data analysis. Results. The presence of posterior medial osteophytes increased asymmetric loading from 0°– 45° of flexion. The 25–75% bounds of variability in the contact force was less than 3.5lbs. Conclusions. In this cadaveric TKA model, posterior femoral osteophytes caused an asymmetric increase in contact forces from full extension continuing into mid-flexion. To avoid unnecessary soft tissue releases, we recommend early removal of posterior femoral osteophytes prior to performing ligament releases to obtain desired soft tissue balance during TKA

Introduction:. Unicompartmental knee arthroplasty has been shown to have lower morbidity, quicker rehabilitation and more normal kinematics compared to conventional TKA, but subchondral defects, or severe osteoarthritic changes, of the medial compartment may complicate component positioning. Successful UKA in these patients requires proper planning and exact placement of the components to ensure adequate and stable fixation and proper postoperative kinematics. This study presents a series of three patients with spontaneous osteonecrosis of the knee receiving a UKA with CT-based haptic robotic guidance. Methods:. This series includes two females and one male with spontaneous osteonecrosis of the medial femoral condyle who underwent outpatient mini-incision medial UKA using the MAKO Surgical Rio Robotic Arm System. Pre-operatively all patients were found to have pain with weight bearing that would not improve despite non-arthroplasty treatment. Results:. The first patient was a 69 year old female (BMI of 22.85) with a left medial femur size 3, tibia size 4, bearing size 4×8 mm. The patient improved her ROM from 3–112° pre-operatively to 0–130° at 18 months post-operatively. The second patient was a 69 year old female (BMI of 25.68) with a right medial size 2 femur and 3 tibia and a 3×9 mm bearing. ROM increased from 0–120° pre-operatively to 0–145° at 2 year follow-up. The third patient was a 74 year old male (BMI of 26.5) who underwent previous knee arthroscopy with subsequent SPONK. Conclusion:. The difficulty in treatment of SPONK with UKA solutions includes planning for the full coverage of the ON lesions while also addressing alignment, tracking and balancing needs simultaneously. Using the advanced planning tools of the MAKO Rio software, full coverage of ON lesions can be safely planned and verified preoperatively. The intraoperative flexibility of the system allows surgeon to map out the lesions intraoperatively, where visible, and aid in the proper implant positioning and size adjustment as necessary

Purpose. It is well known that meniscus extrusion is associated with structural progression of knee OA. However, it is unknown whether medial meniscus extrusion promotes cartilage loss in specific femorotibial subregions, or whether it is associated with a increase in cartilage thickness loss throughout the entire femorotibial compartment. We applied quantitative MRI-based measurements of subregional cartilage thickness (change) and meniscus position, to address the above question in knees with and without radiographic joint space narrowing (JSN). Methods. 60 participants with unilateral medial OARSI JSN grade 1–3, and contralateral knee OARSI JSN grade 0 were drawn from the Osteoarthritis Initiative. Manual segmentation of the medial tibial and weight-bearing medial femoral cartilage was performed, using baseline and 1-year follow-up sagittal double echo steady-state (DESS) MRI, and proprietary software (Chondrometrics GmbH, Ainring, Germany). Segmentation of the entire medial meniscus was performed with the same software, using baseline coronal DESS images. Longitudinal cartilage loss was computed for 5 tibial (central, external, internal, anterior, posterior) and 3 femoral (central, external, internal) subregions. Meniscus position was determined as the % area of the entire meniscus extruding the tibial plateau medially and the distance between the external meniscus border and the tibial cartilage in an image located 4mm posterior to the central image (a location commonly used for semi-quantitative meniscus scoring). The relationship between meniscus position and cartilage loss was assessed using Pearson (r) correlation coefficients, for knees with JSN and without JSN. Results. The percentage of knees showing a quantitative value of >3mm medial meniscus extrusion was 50% in JSN knees, and only 12% in noJSN knees. The 1-year cartilage loss in the medial femorotibial compartment was 74±182µm (2.0%) in JSN knees, and 26±120µm (0.8%) in noJSN knees. There was a significant correlation between cartilage loss throughout the entire femorotibial compartment (MFTC) and extrusion area in JSN knees but not for noJSN knees. Also, the extrusion distance measured 4mm posterior to the central slice was not significantly correlated with MFTC cartilage loss. The strongest (negative) correlation between meniscus position and subregional femorotibial cartilage loss (r=−0.36) was observed for the external medial tibia. In contrast, no significant relationship was seen in the central tibia. No significant relationship was found in other tibial subregions, except for the anterior medial tibia, but only in JSN knees (r=−0.27). Correlation coefficients for the femoral subregions were generally smaller than those for tibial subregions, with only the internal medial weight-bearing femur attaining statistical significance (r =−0.26). Conclusions. The current results show that the relationship between meniscus extrusion and cartilage loss differs substantially between femorotibial subregions. The correlation was strongest for the external medial tibia, a region that is physiologically covered by the medial meniscus. It was less for other tibial and femoral subregions, including the central medial tibia, a region that exhibited similar rates of cartilage loss as the external subregion. The findings suggest that external tibia may be particularly vulnerable to cartilage tissue loss once the meniscus extrudes and the surface is “exposed” to direct, non-physiological, cartilage-cartilage contact

Introduction. Biological fixation through bone ingrowth and ongrowth to implants can be achieved with a variety of surface treatments and technologies. This study evaluated the effect of two different three dimensional surface coatings for CoCr where porosity was controlled through the use of different geometry of CoCr beads in the sintering process. Methods. Test specimens in Group A were coated with conventional spherical porous-bead technology. The porous coating technology used on Group B was a variation of the conventional porous-bead technology. Instead of spherical beads, cobalt-chromium particles in irregular shapes were sieved for a particular size range, and were sintered onto the specimen substrate using similar process as Group A. The geometry and the size variation of the particles resulted in a unique 3D porous structure with widely interconnected pores. Three implants were placed bicortically in the tibia. Two implants were placed in the cancellous bone of the medial distal femur and proximal tibia bilaterally with 4 implantation conditions (2 mm gap, 1 mm gap line-to-line, and press fit). Animals were euthanized at 4 or 12 weeks for standard mechanical, histological and histomorphometric endpoints. Results. Shear strength increased with time for both groups (P<0.001). While no difference was detected between groups at the 4 week time point, the difference was statistically significant at 12 weeks with the irregular shaped beads using in the coating in group B providing a shear strength that outperformed the standard spherical beads. Histomorphometry revealed new bone ingrowth into the porous domains of both implant groups improved with time (P<0.001). Significantly greater (P<0.05) new bone integration was observed with the irregular shaped beads in the cortical as well as cancellous sites at 4 and 12 weeks (Figure 1). Discussion. Significant improvements can be made in the fixation strength of three dimensional CoCr coatings. This holds true in cortical implantation as well as different cancellous implantation scenarios. Material chemical composition of both coating and substrate conforms to ASTM F75 standard. The conventional sintered porous-bead technology in Group A provided a multi-layer porous structure at the bone implant interface has been well-established for the clinical use on TKA implants for over 15 years. This type of coating usually produces an average porosity of 30% to 40%, and an average pore size of 150 µm to 250 µm. The porous coating technology used on Group B was a variation of the conventional porous-bead technology. Instead of spherical beads, cobalt-chromium particles in irregular shapes were sieved for a particular size range, and were sintered onto the specimen substrate using similar process as Group A. Due to the geometry and the size variation of the particles, a true 3D porous structure with widely interconnected pores can be formed. Microstructure analysis on femoral implants showed that this coating technology is able to provide an average porosity of 50% to 70%, and an average pore size of 200 µm to 450 µm. This technology also produces a rougher coating surface appearance which could also play a potential role in the overall performance

Introduction. Patient specific instrumentation (PSI) generates customized guides from an MRI- or CT-based preoperative plan for use in total knee arthroplasty (TKA). PSI software executes the preoperative planning process. Several manufacturers have developed proprietary PSI software for preoperative planning. It is possible that each proprietary software has a unique preoperative planning process, which may lead to variation in preoperative plans among manufactures and thus variation in the overall PSI technology. The purpose of this study was to determine whether different PSI software generate similar preoperative plans when applied to a single implant system and given identical MR images. Methods. In this prospective comparative study, we evaluated PSI preoperative plans generated by Materialise software and Zimmer Patient Specific Instruments software for 37 consecutive knees. All plans utilized the Zimmer Persona™ CR implant system and were approved by a single experienced surgeon blinded to the other software-generated preoperative plan. For each knee, the MRI reconstructions for both software programs were evaluated to qualitatively determine differences in bony landmark identification. The software-generated preoperative plans were assessed to determine differences in preoperative alignment, component sizes, and resection depth. PSI planned bone resection was compared to actual bone resection to assess the accuracy of intraoperative execution. Results. Materialise and Zimmer PSI software displayed differences in identification of bony landmarks in the femur and tibia. Zimmer software determined preoperative alignment to be 0.5° more varus (p=0.008) compared to Materialise software. Discordance in femoral component size prediction occurred in 37.8% of cases (p<0.001) with 11 cases differing by one size and 3 cases differing by two sizes. Tibial component size prediction was 32.4% discordant (p<0.001) with 12 cases differing by 1 size. In cases in which both software planned identical femoral component sizes, Zimmer software planned significantly more bone resection compared to Materialise in the medial posterior femur (1.5 mm, p<0.001) and lateral posterior femur (1.4 mm, p<0.001). Discussion. The present study suggests that there is notable variation in the PSI preoperative planning process of generating a preoperative plan from MR images. We found clinically significant differences with regard to bony landmark identification, component size selection, and predicted bone resection in the posterior femur between preoperative plans generated by two PSI software programs using identical MR images and a single implant system. Surgeons should be prepared to intraoperatively deviate from PSI selected size by 1 size. They should be aware that the inherent magnitude of error for PSI bone resection with regard to both planning and execution is within 2–3 mm. Users of PSI should acknowledge the variation in the preoperative planning process when using PSI software from different manufacturers. Manufacturers should continue to improve three-dimensional MRI reconstruction, bony landmark identification, preoperative alignment assessment, component size selection, and algorithms for bone resection in order to improve PSI preoperative planning process