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Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_15 | Pages 32 - 32
1 Mar 2013
Cao JD Laws KJ Birbilis N Ferry M
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Introduction. In recent years, there has been a growing interest in bioresorbable metals. Orthopaedic components made from these materials do not require removal by secondary surgery, and offer superior load bearing capability compared to the existing biodegradable polymers. Research on bioresorbable metals have largely focused on alloys based on a subset of the Mg-Zn-Ca ternary system [1, 2], which are pre-existing elements inside the human body. Cytocompatibility assessments of these alloys have reported no signs of inflammation or adverse cellular reactions [2-4]. Rather than designing for longevity, bioresorbable metals rely on their tendency to corrode in a controlled manner. Hence, controlling their corrosion rates is of utmost importance. In the present work, we have explored the effect of compositional variation on the properties of the Mg-Zn-Ca amorphous metals. Subsequent characterisations are performed to assess their suitability as a bioresorbable material. Materials and Methods. A mixture of pure elements and master alloys, namely magnesium, zinc, calcium, and Mg-Ca master alloy, were melted in an induction furnace, followed by injection casting to produce the amorphous metallic samples. Pure magnesium (crystalline) was also used in the subsequent characterisation tests for comparison. The thermophysical properties of the as-cast amorphous metals were characterized using x-ray diffraction (XRD) and differential scanning calorimetry (DSC). The biocorrosion performance was assessed by a combination of immersion, potentiodynamic polarisation (PDP) and hydrogen evolution studies. These tests were conducted in cell media, with a sodium bicarbonate buffer, at 37°C and pH 7.4 in a humidified CO. 2. atmosphere. Results and Discussion. A range of amorphous metal compositions, from Mg-rich to Ca-rich, were successfully produced. XRD confirmed that the alloys were amorphous. Subsequent characterisation tests revealed that minor alterations in composition were not detrimental to thermophysical properties; however, the critical casting size and corrosion rates were much more sensitive to alloy chemistry. In comparison, the Mg-rich alloys have superior corrosion resistance, whereas the Ca-rich alloys have improved thermophysical properties, thereby allowing them to undertake more complex thermoplastic forming processes. Conclusion. We have successfully produced amorphous metals with a range of corrosion resistance and thermophysical properties. The combination of biocompatible elements, superior corrosion resistance and reduced hydrogen evolution, make these amorphous metals more suitable for use as bioresorbable orthopaedic components than their crystalline counterparts. Acknowledgements. The authors would like to thank the Australian Research Council (ARC) for partial funding of this work via the ARC Centre of Excellence for Design in Light Metals (CE0561574)


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_22 | Pages 58 - 58
1 Dec 2016
Lewallen D
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Major bone loss involving the acetabulum can be seen during revision THA due to component loosening, migration or osteolysis and can also occur as a sequela of infected THA. Uncemented highly porous ingrowth acetabular components can be used for the reconstruction of the vast majority of revision cases, especially where small to mid-sized segmental or cavitary defects are present which do not compromise stable mechanical support by the host bone for the cup after bone preparation is complete. A mechanically stable and near motionless interface between the host bone and the implant is required over the initial weeks post-surgery for bone ingrowth to occur, regardless of the type of porous surface employed. As bone deficiency increases, the challenge of achieving rigid cup fixation also increases, especially if the quality of the remaining host bone is compromised. A stepwise approach to enhanced fixation of the highly porous revision acetabular component is possible as follows:

Maximise Screw Fixation. Use of a limited number of screws in the dome only (as routinely occurs with a cluster hole design) is inadequate, except for primary arthroplasty cases or very routine revision cases with little or no bone loss and good bone quality. Otherwise an array of screws across the acetabular dome and continuing around the posterior column to base of the ischium is strongly recommended. This can help prevent early rocking of the cup into a more vertical position due to pivoting on dome screws used alone, via cup separation inferiorly in zone 3. A minimum of 3 or 4 screws in a wide array are suggested and use of 6 or more screws is not uncommon if bone quality is poor or defects are large.

Cement the Acetabular Liner into the Shell. This creates a locking screw effect, which fixes the screw heads in position and prevents any screws from pivoting or backing out.

Acetabular Augments (vs Structural Allograft). When critical segmental defects are present which by their location or size preclude stable support of the cup used alone, either a structural allograft or highly porous metal augment can provide critical focal support and enhance fixation. Highly porous metal augments were initially developed as a prosthetic allograft substitute in order to avoid the occasional graft resorption and loss of fixation sometimes seen with acetabular allograft use.

Cup-Cage Construct. If one or more of the above strategies are used and fixation is deemed inadequate, it is possible to add a ½ or full acetabular cage “over the top” of the acetabular component before cementing a polyethylene liner in place. The full cup cage construct can be used for maximal fixation in cases of pelvic dissociation, alone or in combination with the distraction method as described by Paprosky. Use of a ½ cage is technically simpler and requires less exposure than a full cage, but still greatly enhances rigidity of fixation when transverse screws into the ilium are combined with standard screws in the cup including vertically into the dome.

These techniques used in combination with highly porous tantalum implants have allowed durable fixation for the full range of reconstructive challenges and bone defects encountered. Newer 3-D printed titanium highly porous materials have recently been introduced by multiple manufacturers as a potential alternative that may be more cost effective, but these implants and materials will require clinical validation over the years ahead.


Orthopaedic Proceedings
Vol. 97-B, Issue SUPP_1 | Pages 63 - 63
1 Feb 2015
Berry D
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Highly porous metal surfaces have transformed acetabular revision surgery by providing (1) enhanced friction which potentially provides greater primary fixation, (2) enhanced bone ingrowth potential, (3) enhanced screw fixation options. These characteristics have led many surgeons to use these devices routinely in acetabular revision and have led to an expansion of the indications for porous uncemented hemispherical cups in acetabular revision. Mid-term results suggest that the historical indications for hemispherical cups in revision surgery can be moderately expanded with some implants with these characteristics. In a recent study of 3448 revision total hip arthroplasties, we found porous tantalum cups had a statistically lower revision rate than other materials/designs. Highly porous metals also have provided the options of metal augments to fill selected bone defects—which can both enhance cup fixation and manage bone loss simultaneously. A number of different highly porous metals are now available, and how each will perform is not yet known.

Highly porous metal shells may be used in combination with highly porous metal augments to make up for segmental bone deficiency. Examples will be shown. Finally, highly porous metal shells may be used as a “cup-cage” combination to provide extra initial cup mechanical stability in extreme cases. Examples will be shown.


Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_2 | Pages 5 - 5
1 Jan 2016
Goto K Kitamura N Kondo E Yokota M Wada S Thoyama H Yasuda K
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Introduction. Metals used for total knee arthroplasty (TKA) are well known for their good biocompatibility, but may be a source of a release of metal ions that can be a cause of local and systemic adverse effects, aseptic loosening, and hypersensitivity reactions. One of the major difficulties in performing TKA is the selection of implants for patients who are preoperatively diagnosed as subject to metal sensitivity. Alternative solutions in cases of hypersensitivity are implants without metal constituents or metallic implants treated with a non-sensitive surface process. The aim of this study was to evaluate clinical results in patients who had been preoperatively diagnosed with metal sensitivity and who subsequently were provided with the zirconia-ceramic LFA-III TKA, and with a minimum 5-year follow-up. Methods. Five patients (8 knees) with metal sensitivity underwent TKA using cemented zirconia-ceramic LFA-III implants. The LFA-III implant (KYOCERA Medical Co., Japan) is composed of a zirconia ceramic femoral component and a titanium-alloy tibial component with a polyethylene insert. All patients were female andthe average age at the time of surgery was 76.1 years. The average follow-up time was 7.2 years. Clinical and radiographic assessments were conducted with the Knee Society scoring system. Results. No patients except one who had palmoplantar pustulosis preoperatively presented systemic or local dermatitis after surgery. The mean preoperative range of motion of 97.6 degrees improved to a mean of 110.7 degrees at the time of the most recent follow-up. The mean postoperative knee and function scores were 77.1 and 66.9, respectively. Subtle periprosthetic radiolucencies were found in 2 knees after the surgery. Discussion. The zirconia-ceramic LFA-III TKA has performed well over a 5-year period in patients with metal hypersensitivity. Although this implant has a metal tibial component made of titanium, no systemic or local adverse events related to metal hypersensitivity were recorded. Ceramic implants can be an attractive alternative solution for patients suffering from hypersensitivity reactions to metals


Orthopaedic Proceedings
Vol. 94-B, Issue SUPP_XL | Pages 28 - 28
1 Sep 2012
Cobb J
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Introduction. Are there really ‘conventional’ bearings, offering more security and less risk than the ‘alternative’ bearings that feature in the programme?. Alternative, when used as an adjective has 2 meanings:. offering or expressing a choice, as in several alternative plans. different from or functioning outside the usual or conventional:. eg alternative newspaper, alternative rock music, alternative medicine. This paper reviews the elements that make up the bearing couples available today in the developed world, and tests each bearing against these meanings. Materials. what are the alternatives?. The materials available today fall into the following broad families:. Metals. Stainless Steel and Cobalt-Chromium Alloy, are the dominant metals available. There is no variation in the Steel, but the characterisation of the Co-Cr does vary. Several manufacturers use different carbide content for the femoral and acetabular components, and different processes. One has been withdrawn from the market, and others may be at risk of this, although it is not the material itself that seems to be the main issue. Ceramics include alumina and zirconia ceramics. Alumina has been available unchanged for over 40 years, although delta ceramic (a zirconia toughened alumina) has only been available unchanged since 2001, making in available for 10 years. Polymers. a huge range of polyethylenes are now available, with different individual claims. All claim superior wear resistance, and oxidation resistance. More than 20 unique products are available in the EU, each with a proprietary formula giving individual characteristics. Coatings and surface treatments. these are now available today from many companies, who either ceramicise the surface of cobalt chrome or titanium with titanium nitride, or use oxinium (a proprietary product from a single company). Bearing couples. what are the alternatives Symmetric and Asymmetric bearings are currently offered. Symmetric bearings are available for Ceramic on Ceramic and Metal on Metal bearings only. Asymmetric bearings are available with metals, including metal on poly, and metal on peek. Ceramics can couple with metal or polymers. Bearing Sizes. Larger than 32mm should be considered ‘alternative’. The larger metal bearings have seen the start of crevice corrosion at the taper between titanium and Co-Cr, and even between different Co-Cr alloys. This new class of complication seems to be unique to metal femoral heads. Bearing-stem compatibility. Larger metal on metal head bearings have brought an entirely new world of complications. The choices of trunion are mainly twofold: the 12/14 tapers which differ significantly between products, and the V40 taper still used by one manufacturer. Neither was designed for use with a larger diameter head. Conclusions. The use of the word ‘alternative’ implies a ‘standard’ or conventional bearing. Ceramic bearings have changed least, have been immune from the metallosis and crevice corrosion seen with large ball Metal head whether bearing on metal or polyethylene. They also have reassuring long term results. In 2011 they should be considered the standard bearing for the young and active patient. The large diameter metal on highly cross-linked poly bearings should now be considered ‘alternative’


Bone & Joint Research
Vol. 10, Issue 7 | Pages 425 - 436
16 Jul 2021
Frommer A Roedl R Gosheger G Hasselmann J Fuest C Toporowski G Laufer A Tretow H Schulze M Vogt B

Aims

This study aims to enhance understanding of clinical and radiological consequences and involved mechanisms that led to corrosion of the Precice Stryde (Stryde) intramedullary lengthening nail in the post market surveillance era of the device. Between 2018 and 2021 more than 2,000 Stryde nails have been implanted worldwide. However, the outcome of treatment with the Stryde system is insufficiently reported.

Methods

This is a retrospective single-centre study analyzing outcome of 57 consecutive lengthening procedures performed with the Stryde nail at the authors’ institution from February 2019 until November 2020. Macro- and microscopic metallographic analysis of four retrieved nails was conducted. To investigate observed corrosion at telescoping junction, scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy (EDX) were performed.