Introduction: Ultra high molecular weight polyethylene (UHMWPE) wear debris generated at the articulating interface of total hip arthroplasties continues to be the major cause of early failure of these implants.
Aim: To validate the accuracy and reproducibility of the three-dimensional technique (3D) of in vivo measurement of UHMWPE wear using PolyWare ™ when applied to digitised radiographs. The aim was to keep the cumulative errors below the accepted annual linear wear rate of 0.15 mm.
Method: Using precision phantoms with known cup and head sizes and known deviation simulating wear, series of x-rays were taken simulating a number of variables. These variables were grouped into: patient variables (centering, exposure, motion artefact, prosthesis orientation), image acquisition variables (film and cassette type, x-ray exposure, non-circularity of the projected image, magnification, image sharpness), digitisation variables (input resolution, sharpness), and errors inherent to the PolyWare™ software analytical process.
Results: Patient factors contributed the largest errors to the process – these were highly variable. Exposure and input resolution also contributed errors to a lesser extent. No significant error introduction was found with regard to any of the other above-mentioned factors, in particular the PolyWare™ analysis.
Conclusions: The three dimensional method (PolyWare™) is accurate and highly reproducible. Apart from patient factors, which directly and indirectly introduce errors, this method is a satisfactory means of estimating the in vivo wear of UHMWPE.