Orthopaedic implants are often fixed into place using bone cement. The degradation of the cement mantle has been implicated as playing a major role in the loosening of these implants, and this often necessitates revision surgery. The present work has used the non-destructive acoustic emission (AE) technique to monitor the initiation and evolution of fatigue damage in bone cement constructs. Using this technique, it should be possible to gain an understanding of failure progression in cemented orthopaedic devices. Previous work in this area has focused on AE activity originating from the eventual failure location in order to identify those signatures associated with critical fatigue cracks. This usually involves analysing AE signatures associated with the final stages of failure; however, there have been limited investigations that have looked at the damage that takes up most of the crack propagation life of the sample, (i.e. microcracking formation and development), that occurs away from the failure site, but could still play a role in final failure.

In this study, dog-bone-shaped specimens of bone cement were subjected to uniaxial tensile fatigue loading, with damage monitored along the length of specimens using AE. Where specimens exhibited AE activity at locations away from the fracture site, they were sectioned and subjected to synchrotron tomography, which enabled high resolution images of these regions to be obtained. Microcracks of the order of 20 microns were observed in areas where AE had identified early, non-critical damage; in contrast, no microcracking was observed in areas that either remained unloaded or exhibited no AE. To further corroborate these observations, and characterise the damage mechanisms involved, scanning electron microscopy (SEM) was applied to the sectioned samples. In those locations where significant yet non-critical AE occurred, there was evidence of crack-bridging, suggesting that crack closure mechanisms may have slowed down or even arrested crack propagation within the bone cement.

These findings further validate the use of AE as a passive non-destructive method for the identification and understanding of damage evolution in cemented orthopaedic devices.

Uncemented porous-coated total hip prostheses rely on osseointegration or bone ingrowth into the pores for a stable interface and long term fixation. One of the criteria for achieving this is good initial stability, with failure often being associated with migration and excessive micromotion. This has particularly been noted for long stem prostheses. To minimize micromotion and increase primary stability, a short stemmed implant ‘PROXIMA’(DePuy; Leeds, UK) with a prominent lateral flare was developed with the aim of providing a closer anatomical fit, more physiological loading and limiting bone resorption due to stress shielding. This study aims to simulate bone ingrowth and tissue differentiation around a well fixed porouscoated short stemmed implant using a mechanoregulatory algorithm and finite element analysis (FEA). Specific emphasis is made on the design of the implant and its effect on osseointegration.

An FE model of the proximal femur was generated using computer tomography (CT) scans. The PROXIMA was then implanted into the bone maintaining a high neck cut and adequate cancellous bone on the lateral side to accommodate the lateral flare and for osseointegration. A granulation tissue layer of 0.75mm was created around the implant corresponding to the thickness of the porous coating used. The mechanoregulatory hypothesis of Carter et al (J. Orthop, 1988) originally developed to explain fracture healing was used with selected modifications, most notably the addition of a quantitative module to the otherwise qualitative algorithm. The tendency of ossification in the original hypothesis was modified to simulate tissue differentiation to bone, cartilage or fibrous tissue. Normal walking and stair climbing loads were used for a specified number of cycles reflecting typical patient activity post surgery.

The majority of the tissue type predicted to be formed, simulating a month in vivo, is fibrous and indicates a weak interface proximally after this period. The stronger tissues, bone and cartilage occupy the mid-lower regions, indicating a strong interface distally. This can be explained by the unique lateral flare that provides extra stability to the distal regions of the implant, especially on the lateral side. The percentage of bone ingrown around the implant at different stages is also important and there was a significant rise from 15% after 10 cycles to about 30% after 30 cycles, simulating a month in vivo. It was also noted that initial bone formation was very high, even after a few cycles, which leads to a stronger interface early on. Fibrous tissue occupied around 45% at almost all stages and did not vary considerably.

Cartilage however, was replaced by bone as tissue differentiation occurred, reducing from about 30% after 10 cycles to 20% after 30 cycles. This further indicates the trend of tissue ossification through the regions of stronger tissues, gradually proceeding in the direction of the weaker tissues.

The unique lateral flare design and the seating of the implant entirely in the cancellous bed without any diaphyseal fixation provides contrasting results in terms of bone ingrowth around the implant. The lateral flare minimises micromotion and provides better stress distribution at the interface under the region. This accounts for a large percentage of the mid to distal regions under the flare being covered with either bone or cartilage. From the predictions of the algorithm, the significant lateral flare of the PROXIMA helps in stabilizing the implant and provides better osseointegration in the distal regions around the implant.

Removal of solidly fixed implants is a challenge in revision knee arthroplasty. It is fraught with the risk of intraoperative fractures and bone stock vital for the success of subsequent revision surgery. We describe the double extraction technique for extraction of solidly fixed implants. This technique was first tested in laboratory setting and then replicated in the operation theatre with successful results.

In this retrospective study we analysed all our patients in which we used the double extraction technique for the removal of solidly fixed implants. In this procedure, the surgeon and the assistant each place an osteotome on the cement metal interface at symmetric positions, directly opposite each other on the medial and lateral sides. They deliver synchronous blows with a mallet at positions around the interface until the cement fractures. The femoral component can then be easily removed. The technique was tested in a laboratory before it was used clinically. Polyurethane mouldings, representing a suitable substrate for cementing metal components were fixed on to a steel rod of similar weight and length as the lower leg. Stainless steel discs (40mm diameter × 4mm thickness) were cemented on to the polyurethane substrate to form a model of a cemented implant. The discs were instrumented to allow recording of the mechanical processes caused by the double extraction technique and to allow comparison with the single osteotome extraction technique. The methodology successfully demonstrated that the double osteotome technique increases the contact force of the second blow. When the synchronous blows are delivered, less energy is expended in the movement of tibia and more is contributed to the removal of the component.

In this study we looked at a total of 206 patients were the solidly fixed tibial and femoral components were removed using the double extraction technique. There were 86 men and 126 women. The mean age of the patients was 66.8 years (range 37–87 years). Only patients with solidly fixed implants were included in this study. Stability of implants was assessed with preopera-tive radiographs and then confirmed intraoperatively. Patients with loose implants intraoperatively were excluded from this study. We present our results with use of this technique in 206 patients with follow up of 1 to 5 years.

During conventional hip arthroplasties, the diseased femur is rigidified using a metallic stem. The insertion of the stem induces a change in the stress distribution in the surrounding femur, and the bone remodels; this stress distribution is a direct result of the stem stiffness characteristics. Healthy healing of the femur requires that the bone be loaded as naturally as possible. If the bone is not loaded appropriately, it can resorb which may result in stem loosening and revision. Although current rigid metallic femoral stems are very successful, a poor stress distribution may become a critical problem for younger patients as the stem/femoral bone construct will be subjected to higher loads for longer times, and since remodelling is faster, loosening can occur earlier. Reduced stiffness stems have therefore been investigated, but early failures have been reported due to increased movements, poor initial stability and the low proximal stiffness of the stem. A novel biocompatible carbon fibre reinforced plastic (CFRP) stem has been developed in light of these past experiences1. Using a series of analytical models and experimental validation tests1, the fibre type and architecture have been tailored along and across the stem to achieve healthy bone remodelling and proximal strength of the construct. In addition, a biocompatible hydroxyapatite coating was specifically designed to enhance interface strength and stability2. The present study describes the mechanical behaviour of this novel stem with particular emphasis on the stem/bone interface. 4 static and 29 fatigue tests were performed according to ISO7206; these tests were complemented by acoustic emission monitoring to identify failure mechanisms3. A stress versus number of cycles to failure (SN) curve was obtained to describe the fatigue behaviour (i) under constant amplitude cycling at various load levels and (ii) incorporating rest periods and overloads. In addition, a mechanical test was designed to characterise the motions between the bone and the stem during sinusoidal fatigue loading (5000 cycles, 0.2–2kN, 1Hz). Two linear variable differential transformers measured the vertical and horizontal displacements at the stem/ bone interface in the proximal region. 3 tests were performed on CFRP stems and 3 on a metallic stem. The CFRP stem exceeded the standard requirements. The SN curve showed good repeatability across the loading spectrum. The inclusion of overloads/static loads during fatigue had a beneficial effect on the stem endurance. This is attributed to the development of microcracks, which dissipate the load, and to creep of the resin. The amplitude of recoverable motion observed at the interface during each load cycle was similar for both types of stem (20mm and 4mm in the horizontal and vertical directions respectively) and remained below the recommended limit4. Composite materials offer high design flexibility. This has been exploited in the development of a compliant, mechanically tailored biocompatible hip stem for femoral reconstruction, and could provide an answer to hip replacement for younger, more active patients.

Aims: To evaluate the effect of tapered pegs in reducing tibial tray tilt and subsidence in closed cell foam. Methods: 1. Foam validation was carried out using a load frame (Instron) to establish its static and fatigue behaviour. 2. Subsidence and tilt tests: Three brass peg sets of varying length and matching surface area were designed. Four identical pegs of each set were fixed with screws to an IBII tibial tray and testing was performed using the load frame and the closed cell foam. Results: Foam validation revealed an average strength of 0.65±0.01 MPa in compression and 1.53±0.02 MPa in tension and an average stiffness of 40.2±1.5 Mpa in compression and 50.4±1.06 Mpa in tension. Subsidence tests revealed a significant increase in the total load producing 0.2mm subsidence with pegs ( p< 0.0053) and no significant difference for 1 and 2mm (p> 0.1). Tilt tests revealed a significant increase in the total load producing 0.2mm tilt with the medium and short pegs ( p < 0.008 & < 0.042 respectively) and no significant difference for 1 and 2mm (p> 0.1). Conclusions: The foam analogue material shows similar behaviour to cancellous bone in both static and dynamic tests and suggests that polymer foams are a good analogue material to cancellous bone. The addition of tapered conical pegs to the tibial tray increases its resistance to initial subsidence while initial tilt resistance is increased only with the medium and short pegs. Combining tilt and subsidence resistance, the medium pegs perform most favourably.