Abstract
Introduction
Periprosthetic osteolysis is considered the main problem limiting the longevity and clinical success of artificial hip joints. Aiming at the reduction of the wear particles and the elimination of periprosthetic osteolysis, we have recently developed a novel articular cartilage-inspired technology for surface modification (Aquala® technology) with poly(2-methacryloyloxyethyl phosphorylcholine) (PMPC) grafting (100–150 nm in thickness) for an acetabular liner in an artificial hip joint. Our previous study on the mechanical and biological effects of PMPC revealed that the grafting decreased the production of wear particles and the bone resorptive responses. However, as well as wear-resistance, oxidation is an important indicator of the clinical performance of acetabular liners. The incorporation of the antioxidant vitamin E has been proposed recently as an alternative to post melting treatment after gamma-ray irradiation to avoid oxidation. The purpose of this study is to investigate the effects of substrate materials, vitamin E-blended cross-linked polyethylene (CLPE), on the oxidative stability and wear resistance of the PMPC-grafted CLPE liner for artificial hip joints.
Materials & Methods
Vitamin E-blended (0.1 mass%) PE sheet stock was irradiated with a high dose of gamma-rays (100–150 kGy) and annealed for cross-linking (HD–CLPE+E). PMPC grafting onto the HD–CLPE+E liners was performed by a photoinduced polymerization technique. Then, the PMPC-grafted HD-CLPE+E was sterilized by gamma-ray with a dose of 25 kGy. A CLPE with 50 kGy gamma-ray irradiation and 25 kGy gamma-ray sterilization was used as control. Surface properties and oxidative properties of the liners were examined. The wear test was performed using a 12-station hip joint simulator according to the ISO 14242-3. A 26-mm Co-Cr-Mo alloy femoral head component was used for the tests.
Results
After PMPC grafting, the peaks ascribed to the MPC unit were clearly observed in both Fourier-transform infrared and X-ray photoelectron spectroscopy spectra. Furthermore, PMPC-grafted CLPE and HD-CLPE+E surface became wettable drastically. Oxidation-induction time of PMPC-grafted HD-CLPE+E was significantly longer compared with non-additive CLPE. After 5.0 million cycles of the simulator test, PMPC-grafted HD–CLPE+E were found to show extremely low and stable wear. Substantially fewer wear particles isolated from lubricants were found for both PMPC-grafted liners than for untreated CLPE liners.
Discussion
In this study, we confirmed that the PMPC-grafted layer was successfully fabricated on the HD-CLPE+E surface, and the PMPC-grafted HD-CLPE+E brought high oxidation and wear-resistances. When the surface is modified by PMPC grafting, the PMPC-grafted layer leads to a significant reduction in the sliding friction between the surfaces which are grafted because water thin films formed can act as extremely efficient lubricants. Based on clinical trials and other related evidence, the Japanese government (Ministry of Health, Labour and Welfare) approved the clinical use of PMPC-grafted CLPE without vitamin E acetabular liners in April 2011. Furthermore, and in spite of high-dose gamma-ray irradiation for cross-linking, the substrate modified by vitamin E-blending maintains high oxidation-resistance. Indeed vitamin E is an extremely efficient radical scavenger.
Conclusion
In conclusion, the PMPC-grafted HD–CLPE+E provides not only high wear resistance but also high oxidation stability, i.e., life-long durability.
