THE WEAR OF EX VIVO METAL-ON-METAL RESURFACING HIP PROSTHESES

Abstract

Introduction: One of the latest groups of replacement hip joints are known as hip resurfacings and they consist of a relatively large diameter femoral head articulating within a thin acetabular cup. Many of these devices show good short to medium term clinical results. However there are concerns over such implants including fracture of the femur and possible wear debris related reactions. Much valuable data can be learnt from explanted prostheses which have ‘failed’ and then been removed from patients. As hip resurfacing prostheses have only recently been introduced, there are relatively few such retrieval studies.

Methods and materials: Nineteen femoral and acetabular components from metal-on-metal hip resurfacing prostheses were obtained at revision operations. There were eight patients who had femoral fractures and the remainder experienced worsening groin pain and a characteristic sterile effusion. There were eleven head components and four pairs of matching heads and cups. Each of these was examined using a Zeiss TSK Rond-com60A roundness measuring machine and a Mitutoyo LEGEX co-ordinate measuring machine (CMM). Out of roundness measurements were taken on three planes for each acetabular and femoral component. The CMM was used to obtain 12 traces at 30° intervals for each acetabular and femoral component, allowing areas of localised wear to be identified and the maximum wear depth to be quantified.

Results: The maximum out of roundness values for the nineteen components ranged from 1.8 to 91.8 microns. A similar range of values was obtained from the CMM results. From the paired components, out of roundness was greater in the head than in the cup. All eight femoral heads which were retrieved after fracture of the femur showed out of roundness of less than 5 microns.

Discussion: Both out of roundness measurements and those from the CMM provided information about the wear of the implants. For a new component, a typical out of roundness value would be no greater than 5 microns. Therefore, from the out of roundness values it was seen that the eight ‘fracture’ components showed minimal distortion or wear after removal. In contrast the remaining components, which had a minimum out of roundness of 15 microns, showed much greater wear, thus suggesting that the groin pain was associated with relatively large volumes of wear debris. CMM scans helped to identify localised areas of wear and maximum wear depths. Values in the range of < 2 microns to 164 microns have been reported previously and show good agreement with the findings of this study. Retrieved components which had been implanted at high angles of inclination and anteversion tended to show the greatest wear, implying that correct positioning in vivo is crucial to the longevity of hip resurfacing prostheses.