Introduction: Bone cements produced by different manufacturers vary in their mechanical properties and antibiotic elution characteristics. Small changes in the formulation of a bone cement, which may not be apparent to surgeons, may also affect these properties. The manufacturing method of Palacos bone cement with added gentamicin has recently changed. We have carried out a study to examine the mechanical characteristics and antibiotic elution of Schering-Plough Palacos (‘old’ version), Heraeus Palacos (‘new’ version) and Depuy CMW Smartset bone cements.

Methods: Schering-Plough Palacos R40G (contains 0.5g gentamicin per 40g mix), Heraeus Palacos R+G (contains 0.5g gentamicin per 40g mix) and Depuy-CMW Smartset GHV (contains 1g gentamicin per 40g mix) were used. 40g samples of the three cements with no additional vancomycin, 1g and 2g vancomycin were prepared by a standard method using vacuum mixing in a syringe. Antibiotic elution over a five week period was measured using an immunoassay method. Standard mechanical testing was carried out according to methods defined in ISO 5833.

Results: Both Heraeus Palacos and Smartset bone cements performed significantly better than Schering-Plough Palacos in terms of mechanical characteristics both with and without additional antibiotics. All cements show a deterioration in flexural strength with increasing addition of vancomycin although staying above ISO minimum levels. Both Heraeus Palacos and Smartset elute significantly more gentamicin cumulatively than Schering-Plough Palacos. Smartset elutes significantly more vancomycin cumulatively compared with Heraeus Palacos.

Discussion: Both Heraeus Palacos and Smartset Bone cements elute significantly more gentamicin than Schering-Plough Palacos with no deterioration in mechanical characteristics. Smartset also elutes significantly more vancomycin than Heraeus Palacos without adverse affect on mechanical characteristics. Although marketed as the ‘original’ Palacos, Heraeus Palacos has significantly altered mechanical and antibiotic elution characteristics compared with previous versions.

Bone cements produced by different manufacturers vary in their mechanical properties and antibiotic elution characteristics. Small changes in the formulation of a bone cement, which may not be apparent to surgeons, can also affect these properties. The supplier of Palacos bone cement with added gentamicin changed in 2005. We carried out a study to examine the mechanical characteristics and antibiotic elution of Schering-Plough Palacos, Heraeus Palacos and Depuy CMW Smartset bone cements.

Both Heraeus Palacos and Smartset bone cements performed significantly better than Schering-Plough Palacos in terms of mechanical characteristics, with and without additional vancomycin (p < 0.001). All cements show a deterioration in flexural strength with increasing addition of vancomycin, albeit staying above ISO minimum levels. Both Heraeus Palacos and Smartset elute significantly more gentamicin cumulatively than Schering-Plough Palacos. Smartset elutes significantly more vancomycin cumulatively than Heraeus Palacos.

The improved antibiotic elution characteristics of Smartset and Heraeus Palacos are not associated with a deterioration in mechanical properties. Although marketed as the ‘original’ Palacos, Heraeus Palacos has significantly altered mechanical and antibiotic elution characteristics compared with the most commonly-used previous version.