Aim: The aim of the project was to discover if bacteria were implicated in non-union of fractures of the tibia and femur, which had been treated with intramedullary nailing.

Method: 40 intramedullary nails removed from tibial and femoral fractures were retrieved for the purpose of the study. 20 of these nails were from fractures, which had successfully united and were removed for mainly anterior knee pain or discomfort at screw sites. These nails formed the control group for the project. 20 nails were removed from fractures which had failed to unite prior to further operative intervention such as exchange nailing or the application of an Ilizarov frame. These fractures had no clinical evidence of infection and formed the study group for the project. The nails were subjected to ultrasound in the research laboratory to dislodge adherent bacterial formed as biofilm from the surface of the nail. Using both standard culture techniques and non-culture techniques, any dislodged bacteria were isolated and identified. Non-culture techniques involved the use of specific monoclonal antibody labelled immunofluorescence microscopy. Isolated bacteria were tested for the sensitivities of commonly used antibiotics in orthopaedic practice according to NCCLS guidelines.

Results: We discovered that bacteria were detected in up to 70% of the nails removed from fractures, which had failed to unite, using both standard culture and non-culture techniques. Also, we discovered that bacteria were detected in up to 30% of the nails removed from fractures that had united. The organisms identified were mainly the coagulase negative staphylococcus epidermidis and the gram-positive anaerobe proprionibacterium acnes. The antibiotics gentamicin, erythromycin, cefotaxime and cefomandole performed poorly against the isolated bacteria. Vancomycin, ciproxin and fucidin however performed better.

Conclusion: Bacteria formed as biofilm on intramedullary nails may have a significant role in the development of non-union fractures treated by this method. The bacteria isolated showed worrying resistance to commonly used antibiotics in orthopaedic practice, in particular, those used as prophylaxis.

We have reviewed a series of 56 consecutive patients treated by the Ilizarov circular fixator for various combinations of nonunion, malunion and infection of fractures. We used segmental excision, distraction osteogenesis and gradual correction of the deformity as appropriate.

Treatment was effective in eliminating 40 out of 46 nonunions and all 22 infections. There were two cases of refracture some months after removal of the frame, both of which healed securely in a second frame. Correction of malunion was good in the coronal plane but there was a tendency to anterior angulation, often occurring in the regenerate bone rather than at the original fracture site, after removal of the frame. This was associated with very slow maturation of regenerate bone in some patients, occurring largely, but not exclusively, in those who smoked heavily.

Patients expressed high levels of satisfaction with the outcome, despite relatively modest improvements in pain and function, presumably because their longstanding and intractable nonunion had been treated. None the less, the degree of satisfaction correlated strongly with the degree of improvement in pain and function.

We emphasise the importance of a multidisciplinary team in the assessment and support of patients undergoing long and demanding treatment. The Ilizarov method is valuable, but research is needed to overcome the problems of delayed maturation of the regenerate and slow or insecure healing of the docking site.