Background/Purpose. Cross-linked polyethylene (XLPE) has shown reduced wear rates as compared to conventional polyethylene, but the long-term effect of this on the incidence of osteolysis remains unclear. In addition, the measurement of osteolysis on plain radiographs can underestimate the incidence and extent of osteolysis. Therefore, we evaluated the wear rate, incidence and volume of osteolysis at a minimum follow-up of ten years using three-dimensional computed tomography (3-D CT), a more accurate and sensitive method for detecting and measuring the size of osteolysis than plain radiographs. Materials and Methods. Between 2000 and 2004, 233 primary THAs were performed using 28-mm cobalt-chrome femoral head on first-generation XLPE (Longevity. ®. , Zimmer, Warsaw, IN) with cups of identical design. Fifty-five patients (57 hips) deceased, eight patients (8 hips) were lost and four patients (4 hips) were revised due to recurrent dislocation (2 hips) or infection (2 hips). Among the remaining 164 hips, 95 hips underwent 3-D CT scanning (Aquilion® 64, Lightspeed Ultra® 16 or Optima® 660) at minimum 10 years (range, 10.0 to 15.2) and were included in this study. Mean age at the time of THA was 56.2 years and average body mass index was 23.5 kg/m. 2. Average cup size was 55.4 mm whereas mean inclination and anteversion angle of cups on CT scan were 40.1 and 17.4 degrees, respectively. Average follow-up period was 12.8 years. 2D wear rate was measured using PolyWare® 3D Rev 7 software (Draftware Inc, Vevay, IN). Osteolysis was strictly defined as a localized area of trabecular loss with a sclerotic margin. Osteoarthritic cyst and age-related osteoporosis were excluded using perioperative CT scan and magnetic resonance imaging or serial plain radiographs. The incidence, location, and volume of osteolysis were measured. Results. Mean bedding-in wear rate (<1 yr) was 0.085 mm and average annual wear rate was 0.023 ± 0.012 mm/yr. Seven hips (7.4%) demonstrated osteolysis on 3-D CT scan: Acetabular osteolysis was measured with an average volume of 3.2 cm. 3. in zone 1 or 2 in three hips whereas femoral osteolysis was demonstrated with a mean volume of 0.7 cm. 3. in zone 1 or 7 in 5 hips. One hip showed both acetabular and femoral osteolysis. Conclusion. The results of THA using first-generation XLPE were encouraging with low wear rate as well as low incidence of osteolysis at a minimum follow-up of ten years. Longer follow-up is necessary to determine if this XLPE will continue to demonstrate the improved osteolysis characteristics. Acknowledgement: This work was supported by Institute for Information & communications Technology Promotion (IITP) grant funded by the Korea government (MSIP) (#B0101-14-1081)

Background. Increasing evidence suggests a link between the bearing surface used in total hip arthroplasty (THA) and the occurrence of infection. It is postulated that polyethylene has immunomodulatory effects and may influence bacterial function and survival, thereby impacting the development of periprosthetic joint infection (PJI). This study aimed to investigate the association between polyethylene type and revision surgery for PJI in THA using data from the Australian Orthopaedic Association National Joint Replacement Registry (AOANJRR). We hypothesized that the use of XLPE would demonstrate a statistically significant reduction in revision rates due to PJI compared to N-XLPE. Methods. Data from the Australian Orthopaedic Association National Joint Replacement Registry (AOANJRR) spanning September 1, 1999, to December 31, 2021, were used to compare the infection revision rates between THA using N-XLPE and XLPE. We calculated the Cumulative Percentage Revision rate (CPR) and Hazard Ratio (HR) while controlling for factors like age, sex, body mass index (BMI), American Society of Anesthesiologists’ (ASA) grade, and head size. Results. From the total 361,083 primary THAs, 26,827 used N-XLPE and 334,256 used XLPE. Excluding data from the first 6 months post-surgery, 220 revisions occurred in the N-XLPE group and 1,055 in the XLPE group for PJI. The HR for infection revision was significantly higher in N-XLPE compared to XLPE, at 1.64 (95% CI, 1.41–1.90, p<0.001). Conclusions. This analysis provides evidence of an association between N-XLPE and revision for infection in THA. We suspect that polyethylene wear particles contribute to the susceptibility of THA to PJI, resulting in a significantly higher risk of revision for infection in N-XLPE hips compared to those with XLPE. Level of Evidence. Therapeutic Level III

The 2021 Australian Orthopaedic Association National Joint Replacement Registry report indicated that total shoulder replacement using both mid head (TMH) length humeral components and reverse arthroplasty (RTSA) had a lower revision rate than stemmed humeral components in anatomical total shoulder arthroplasty (aTSA) - for all prosthesis types and diagnoses. The aim of this study was to assess the impact of component variables in the various primary total arthroplasty alternatives for osteoarthritis in the shoulder. Data from a large national arthroplasty registry were analysed for the period April 2004 to December 2020. The study population included all primary aTSA, RTSA, and TMH shoulder arthroplasty procedures undertaken for osteoarthritis (OA) using either cross-linked polyethylene (XLPE) or non-cross-linked polyethylene (non XLPE). Due to the previously documented and reported higher revision rate compared to other anatomical total shoulder replacement options, those using a cementless metal backed glenoid components were excluded. The rate of revision was determined by Kaplan-Meir estimates, with comparisons by Cox proportional hazard models. Reasons for revision were also assessed. For a primary diagnosis of OA, aTSA with a cemented XLPE glenoid component had the lowest revision rate with a 12-year cumulative revision rate of 4.7%, compared to aTSA with cemented non-XLPE glenoid component of 8.7%, and RTSA of 6.8%. The revision rate for TMH was lower than aTSA with cemented non-XLPE, but was similar to the other implants at the same length of follow-up. The reason for revision for cemented aTSR was most commonly component loosening, not rotator cuff deficiency. Long stem humeral components matched with XLPE in aTSA achieve a lower revision rate compared to shorter stems, long stems with conventional polyethylene, and RTSA when used to treat shoulder OA. In all these cohorts, loosening, not rotator cuff failure was the most common diagnosis for revision

The purpose of this investigation is to assess the rate of wear the effect once the “bedding in period”/ poly creep had been eliminated. Creep is the visco-elastic deformation that polyethylene exhibits in the first 6–12 weeks. We also assessed the wear pattern of four different bearing couples in total hip arthroplasty (THA): cobalt-chrome (CoCr) versus oxidized zirconium (OxZir) femoral heads with ultra-high molecular weight polyethylene (UHMWPE) versus highly-crosslinked polyethylene (XLPE) acetabular liners. This was a randomized control study involving 92 patients undergoing THA. They were randomized to one of four bearing couples: (1) CoCr/UHMWPE (n= 23), (2) OxZir/UHMWPE (n=21), (3) CoCr/XLPE (n=24), (4) OxZir/XLPE (n=24). Patients underwent a posterior approach from one of three surgeons involved in the study. All patients received a porous-coated cementless acetabular shell and a cylindrical proximally coated stem with 28 mm femoral heads. Each patient was reviewed clinically and radiographically at six weeks, three and 12 months, two, five and 10 years after surgery. Standardized anteroposterior and lateral radiographs were taken. All polyethylene wear was measured by an independent blinded reviewer. Linear and volumetric wear rates were measured on radiographs using a validated computer software (Polyware Rev. 5). Creep was defined as the wear at 6 or 12 weeks, depending on if there was a more than 10% difference between both measurements. If a greater than 10% difference occurred than the later period's wear would be defined as creep. 72 hips were included in analysis after exclusion of seven revisions, three deaths and 10 losses to follow-up. The annual linear wear rates (in mm/y) at 10 years were (1) 0.249, (2) 0.250, (3) 0.074 and (4) 0.050. After adjusting for creep these rates become were (1) 0.181, (2) 0.142, (3) 0.040 and (4) 0.023. There is statistical differences between raw and adjusted linear wear rates for all bearing couples. The percentage of the radiographically measured wear at 10 years due to creep is (1) 30% (2) 44%, (3) 58.5% and (4) 51.5% with significant differences in couples with XLPE versus those with UHMWPE. There was no significant correlation between age, gender, cup size, tilt, planar anteversion and the linear or volumetric wear rates. The linear wear rate of both UHMWPE and XLPE are even lower thxdsxzan previously described when creep is factored out. XLPE has again demonstrated far superior linear wear rates at 10 years than UHMWPE. There were no significant differences in wear rate at 10 years between CoCr and OxZir, this may be due to an underpowered study. XLPE exhibits proportionally more creep than UHMWPE within the first 6–12 weeks and accounts for more of the total wear at 10 years as measured radiographically at the end period

Introduction. The longevity of highly cross-linked polyethylene (XLPE) bearings is primarily determined by its resistance to long-term oxidative degradation. Addition of vitamin E to XLPE is designed to extend in vivo life, although it has unintended consequences of inducing higher frictional torque and increased wear when articulating against metallic femoral heads. 1–3. Conversely, lower friction was observed when oxide ceramic heads were utilized. 3. Previous studies suggest that oxide ceramics may contribute to XLPE oxidation, whereas a non-oxide ceramic, silicon nitride (Si. 3. N. 4. ), might limit XLPE's degradation. 4. To corroborate this observation, an accelerated hydrothermal ageing experiment was conducted using static hydrothermal contact between XLPE and commercially-available ceramic femoral heads. Materials and Methods. Two sets of four types of ceramic femoral heads, consisting of three oxides (Al. 2. O. 3. BIOLOX. ®. forte, and ZTA BIOLOX. ®. delta, CeramTec, GmbH, Plochingen, Germany; and m-ZrO. 2. OXINIUM. TM. , Smith & Nephew, Memphis, TN, USA) and one non-oxide (MC. 2®. Si. 3. N. 4. , Amedica Corp., Salt Lake City, UT, USA) were cut into hemispherical sections. Six highly crosslinked polyethylene liners (X3. TM. Stryker Orthopedics, Inc., Mahwah, New Jersey, USA) were also sectioned, gamma irradiated (32 kGy), and mechanically clamped (25 kN) to the convex surfaces of the ceramic heads (Figure 1(a)). All surfaces were dipped in water and placed into an autoclave at 121°C under adiabatic conditions for 24 hr. The test was repeated three times using two couples for each material along with XLPE-on-XLPE controls. Each XLPE sample was characterized before and after ageing using Raman spectroscopy for variations in their crystalline phase and oxidation indices using the intensities of unpolarized vibrational bands at 1296, 1305, and 1418 cm. −1. Significance (p<0.05) was determined using Student's t-test with a sample size of n=18. Results. Results are provided in Figure 1(b) for changes in crystallinity. Detectable crystallinity values were significantly lower for XLPE/XLPE (5.47%) and XLPE/Si. 3. N. 4. (6.74%) pairs when compared with average increases of 9.37, 9.43, and 10.52% for XLPE/ZTA, XLPE/Al. 2. O. 3. , and XLPE/m-ZrO. 2. , respectively. Discussion. It is evident that crystallinity and oxidation changes occur in XLPE even under simple static hydrothermal test conditions. As expected, the XLPE control couple showed the lowest overall change because oxygen molecules could similarly diffuse and react with either of the identical counterparts. However, the oxide ceramics were not as effective as Si. 3. N. 4. in preventing dissolved oxygen from reaching the polyethylene surface. Conclusion. Coupling oxide ceramics to XLPE in a simple static hydrothermal test increased XLPE's crystallinity and oxidation, while the converse was apparent for Si. 3. N. 4. These experiments revealed differing roles for oxide and non-oxide ceramics in either promoting or preventing XLPE degradation, respectively. They offer a new paradigm of an “integrated joint space” where biomaterial surfaces affect each other's properties as well as their in vivo tribological behavior

Introduction. Total hip replacement with metal-on-polymer (MoP) hip prostheses is a successful treatment for late-stage osteoarthritis. However, the wear debris generated from the polymer acetabular liners remains a problem as it can be associated with osteolysis and aseptic loosening of the implant. This has led to the investigation of more wear resistant polymers in orthopaedics. Cross-linked polyethylene (XLPE) is now the gold-standard acetabular liner material. However, we asked if carbon fibre reinforced polyether ether ketone (CFR-PEEK) might be a lower wear material. In addition, we sought to understand the influence of contact stress on the wear of both XLPE and CFR-PEEK as this has not previously been reported. Materials and Methods. A 50-station circularly translating pin-on-disc (SuperCTPOD) machine was used to wear test both XLPE and CFR-PEEK pins against cobalt chromium (CoCr) discs to investigate the influence of contact stress on their wear rates. Fifty XLPE and 50 CFR-PEEK pins were articulated against CoCr discs. The pins, 9 mm in outer diameter and 12 mm in height, were drilled with different diameter holes to generate different sized annuli and thus, different contact areas. The pins were tested at 1.10, 1.38, 1.61, 2.00 and 5.30 MPa, which are typical contact stresses observed in the natural hip joint. An additional pin for every test group was used as a control to track the lubricant uptake. The discs were polished to 0.015 μm Sa prior to testing. The test stations contained 16 ml of diluted newborn calf serum (protein concentration: 22 g/L). Wear was measured gravimetrically with a balance (resolution: 10 μm) every 500,000 cycles. A standardised cleaning and weighing protocol was followed. Results and Discussion. The wear rates for the XLPE pins were calculated as 1.05, 0.90, 0.77, 0.48 and 0.28 mg/million cycles for the different pin stress groups respectively. The wear rates decreased with increasing contact stress, which was similar to what was observed for ultra-high molecular weight polyethylene (UHMWPE). The change in weight of the discs was insignificant (p-value:0.85). For the CFR-PEEK pin groups, the wear rates were calculated as 0.56, 0.65, 0.61, 0.58 and 0.65 mg/million cycles respectively. The difference between the wear rates was insignificant (p-value: 0.92). However, the weight of the discs decreased significantly (p-value: 0.00). At 1.11 MPa and taking data for UHMWPE tested in the same way, comparison of the three polymers showed that CFR-PEEK produced the lowest wear against CoCr. Although the wear rates for CFR-PEEK were found to be the lowest, the decrease in weight of the CoCr discs articulated against CFR-PEEK was indicative of metallic wear. Conclusion. CFR-PEEK should not be used against orthopaedic metals. XLPE articulating against CoCr was found to be the optimum combination, producing low wear without causing weight change from the counterface, under varying contact stresses

Introduction:. Highly cross-linked polyethylene (XLPE) was introduced into clinical practice to decrease acetabular cup wear in total hip arthroplasty (THA) based upon extremely low wear rates in vitro. Numerous short-term clinical studies using XLPE cups have shown promising improvements in wear performance. In this study we evaluated in vivo wear performance of XLPE cups compared to conventional PE (CPE) cups in primary THA at a minimum five years follow-up. Materials and Methods:. Between October 2003 and March 2005, 114 hips were randomized to receive either a CPE cup or a XLPE cup with primary THA. A single experienced surgeon performed all cases at the same hospital. All hips received a CoCr femoral head and a cementless acetabular shell (Trilogy, Zimmer, Warsaw). One-hundred three cases received cementless femoral stems and eleven stems were cemented. Forty-six hips received a 26 mm head size CPE cup (gamma sterilized at 25 kGy), and 68 hips received XLPE cups (10 Mrad e-beam irradiation, EtO sterilized) in 26 mm (47 hips), 28 mm (11 hips) and 32 mm (10 hips) head sizes. The mean age in the XLPE and CPE groups was 57 ± 8 and 62 ± 8, respectively (p < 0.05). Mean follow up was 70 months (range, 60 to 91 months). Supine AP radiographs were obtained postoperatively at 2, 6, 9, 12, 18, 24, 36, 48, and 60 months, and at final follow-up. Each radiograph was assessed for femoral head penetration using Roman v1.70 software (. http://www.cookedbits.co.uk/roman/. ) and the wear magnitude was calculated relative to the 2 month postoperative radiograph. Results:. Mean total head penetration rate was 0.008 ± 0.003 mm/yr in the XLPE group and 0.048 ± 0.005 mm/yr in the CPE group (Figure 1), an 80% reduction. The mean bedding-in penetration for the initial two years was 0.026 ± 0.015 mm/yr in the XLPE group and 0.052 ± 0.021 mm/yr in the CPE group. The long-term penetration rate averaged 0.003 ± 0.007 mm/yr in the XLPE group and 0.068 ± 0.012 mm/yr in the CPE group, a 95% reduction. Six cases in the CPE group showed small focal osteolysis at Gruen zone 1 (one case showed osteolysis also in Gruen zone 7) around 6 years after the surgery. Discussion and Conclusions:. Several previous studies have shown 30% to 90% reductions in femoral head penetration rates using XLPE cups compared to CPE cups. We observed similar significant improvements in wear performance with XLPE cups at medium term follow-up, especially after bedding-in penetration. We could not detect a significant difference in femoral head penetration between head sizes in the XLPE group. Femoral head penetration was significantly greater in the CPE group, especially in cases with observed osteolysis (Figure 2), where head penetration rates were greater for both early and late time periods (p < 0.05). Mid-term follow-up of THA patients shows improved wear performance of XLPE cups and no cases of osteolysis. Although these improved bearing materials may enhance the longevity of primary THA, it is wise still to carefully position and orient the acetabular cup to provide the best hip mechanics and contact conditions compatible with enhanced wear performance

Introduction. Highly crosslinked ultrahigh-molecular-weight polyethylene (XLPE) reduces wear and osteolysis in total hip arthroplasty, but it is unclear if XLPE will provide the same clinical benefit in total knee arthroplasty (TKA). Adhesive and abrasive wear generally dominate in polyethylene acetabular components, whereas fatigue wear is an important wear mechanism in polyethylene TKA tibial inserts. The wear resistance of XLPE depends on the crosslink density of the material, which may decrease during in vivo mechanical loading, leading to more wear and increased oxidation. To examine this possibility, we measured crosslink density and oxidation levels in loaded and unloaded locations of retrieved tibial inserts to evaluate the short-term performance of XLPE material in TKA. Materials and Methods. Forty retrieved XLPE tibial inserts (23 remelted, 17 annealed) retrieved after a mean time of 18 ± 14 months were visibly inspected to identify loaded (burnished) and unloaded (unburnished) locations on the plateaus of each insert using a previously published damage mapping method. For each insert, four cubes (3 mm3) were cut from loaded and unloaded surface and subsurface locations (Fig. 1). Swell ratio testing was done according to ASTM F2214 to calculate crosslink density of the cubes. With a microtome, 200 μm sections were taken adjacent to the cubes and oxidation was assessed with Fourier transform infrared spectroscopy following ASTM F2102 (Fig. 2). Surface oxidation was measured in the sections adjacent the surface cubes and subsurface oxidation was measured in sections adjacent to the subsurface cubes. The effects of location (surface vs. subsurface in the loaded and unloaded regions) and thermal treatment (annealed vs. remelted) on crosslink density and oxidation were assessed with repeated measures generalized estimating equations (GEEs), with the implant treated as the repeated factor. Results are presented as means and 95% confidence intervals and the level of significance was α=0.05. Results. Crosslink density was associated with location within the polyethylene tibial inserts (p<0.001), while oxidation was associated with both location (p<0.001) and heat treatment (p=0.003). The loaded surface (location 1 in Fig. 1) had 13% lower crosslink density than all other locations (p<0.001 for each), and greater oxidation than all other locations (Fig. 3). Specifically, oxidation of the loaded surface was 0.29[0.17,0.40] greater (two times greater) than that of the unloaded surface (p < 0.001), whereas subsurface areas of loaded and unloaded regions differed by only 0.03[0.00,0.07] (p<0.022). Additionally, surface oxidation was over 7-fold greater than subsurface oxidation in the loaded region (difference: 0.56[0.44,0.68], p<0.001). Annealed XLPE had 2-fold greater oxidation than remelted XLPE (difference 0.159, 95% CI = 0.045, 0.126), and this was independent of location within the inserts. Conclusions. In vivo loading of XLPE decreased the crosslink density and increased the oxidation in areas that underwent wear and deformation at the articular surface of TKA inserts. Nonetheless, in these short term retrievals, no clinical complications were attributed to the change in material properties. However, if crosslink density continues to decrease with load over time, XLPE may not provide a clinical advantage over conventional polyethylene in TKA

Introduction. Ultra high molecular weight polyethylene (UHMWPE) has been used successfully as a bearing material in hip, knee, and shoulder joint replacements. However, there are problems to cause a failure in UHMWPE component, which are wear behavior and creep deformation. Continuous bearing motion and dynamic load have occurred to UHMWPE wear debris caused osteolysis in periprosthetic tissue and to plastic deformation of joint component, and subsequent aseptic loosening of components. Therefore, many studies have being carried out in order to reduce wear debris and to improve mechanical strength from UHMWPE, and there is tremendous improvement of mechanical property in UHMWPE from gamma irradiated conventional UHMWPE (GIPE), highly crosslinked PE (XLPE), and XLPE with vitamin E1, 2. Friction has a significant one of the factors effect on the wear and creep deformation. In this study, the short-term frictional behaviors of three typical types of GIPE, remelted XLPE (R-XLPE), and s annealed XLPE (A-XLPE), and XLPE with Vitamin E against Co-Cr alloy were compared under three levels of contact pressures which occured in hip, knee, and shoulder joints. Methods. Friction tests were conducted with UHMWPE against Co-Cr alloy by using pin-on-disk type triboteter. For test, tribotester performed in a repeat pass rotational slidintg motion with a velocity of 60rpm. Applied contact pressure selected three kinds of levels, 5, 10, and 20MPa which were within the range of maximum contact pressures for total hip, knee, and shoulder joint replacements. To analyze the frictional effect of UHMWPE type, it conducted t-test and p-values less than 0.05 were used to determine the statistically significant difference. Results. In this study, it was observed that coefficients of friction (COF) were affected by various conditions, kinds of materials and applied load. We can reveal the frictional behavior of UHMWPE in various contact pressures. The average of the COF measured that GIPE was 0.029∼0.0423, R-XLPE was 0.018∼0.031, A-XLPE was 0.023∼0.038, and XLPE with Vitamin E was 0.013∼0.027 under 5, 10, and 20MPa. Discussion. COF of R-XLPE, A-XLPE, and XPLE with Vitamin E were lower than GIPE for all levels of contact pressures. This study showed the trend that COF decreased as contact pressure increased. Also, XPLE with Vitamin E has lowest frictional values among UHMWPEs. In the viewpoint of applied load, it was decreased as a contact pressure increased for COF of GIPE, RXLPE, and AXLPE against Co-Cr alloy. COF of GIPE, XLPEs, and XLPE with Vitamin E against Co-Cr alloy were as low as using bio materials compared with the COF of cartilage to cartilage, which was about 0.024. Conclusions. In conclusion, average COF of XLPE with Vitamin E was significantly lower than those of R-XLPE and A-XLPE. XLPEs showed much lower COF than GIPE

Purpose. The objective of this study was to compare the wear characteristics and damage scores in highly crosslinked (XLPE) and conventional polyethylene (CPE) acetabular liners. Methods. This was a retrieval analysis of 13 XLPE liners obtained from patients who underwent revision surgery from 1999 to 2011. These patients were matched on patient demographics (age, BMI, side, sex, and length of implantation) and implant characteristics (inner diameter, outer diameter, and lip angle) to another group with CPE who underwent revision in the same time period. The only difference between implants was the use of XLPE. Wear analysis was performed with micro-computed tomography (micro-CT), provided thickness measurements across four quadrants of the bearing surface. Surface damage was scored and the pattern documented. The mean duration of implantation was 5.00 ± 3.36 years in the XLPE group and 5.19 ± 3.69 years in the CPE group (p = 0.12), with the longest duration exceeding 10 years. Results. CPE demonstrated more wear at time of retrieval with a mean thickness of 8.18 ± 1.50 mm compared to XLPE with a mean thickness of 8.91 ± 1.76 mm (p < 0.001). Damage scoring was not significantly different between the two groups, with a total damage score of 13.77 ± 3.95 in XLPE and 15.23 ± 4.63 in CPE (p = 0.18). There was no difference in the distribution of wear and damage. Conclusion. XLPE undergoes less wear than CPE, however this may not be apparent by using damage scoring alone, which is the most common retrieval analysis technique. The superior wear properties of XLPE may reduce the need for revision surgery as a result of decreased wear and osteolysis

Numerous studies have shown highly cross-linked polyethylene (XLPE) to be an extremely low wear bearing surface for total hip arthroplasty (THA) at intermediate term follow-up. Wear rates and the incidence of osteolysis for CoCr femoral heads on XLPE liners appears to be considerably less than what is observed for conventional polyethylene (PE). This has been demonstrated even in younger, more active patients. Nevertheless, polyethylene wear and associated osteolysis are still a concern, since the indications for THA have been expanded to include younger and more active patients. Both wear simulator and clinical data suggest that ceramic femoral heads can reduce bearing surface wear of conventional PE. There is, however, extremely limited evidence supporting any advantage of ceramic femoral heads over CoCr femoral heads with regards to bearing surface wear of XLPE. This is perhaps due to the relative difficulty in measuring the low wear rates of XLPE bearings in general, regardless of material composition of the femoral head. Although ceramic femoral heads are more scratch resistant and less susceptible to third body wear, their current clinical use to reduce wear of XLPE bearings is, in reality, based on the unproven assumption that use of ceramic femoral heads will have a similar effect on wear reduction as is seen with ceramic on conventional PE bearing couples. Nevertheless, the use of ceramic femoral heads has become common in younger, more active patients. Recently, corrosion at the head neck junction of modular THA (trunnionosis), has been determined to be the possible source of metal debris and metal ions associated with adverse local tissue reactions (ALTR or ARMD) in THA, including ALVAL and pseudotumors. There is general agreement that trunnionosis results from mechanically assisted crevice corrosion (fretting) of the modular junctions common to nearly all contemporary THA designs. Several design, material and patient factors have been implicated as contributors to this problem including larger diameter femoral heads (>36 mm), reduced femoral neck and taper geometry, flexural rigidity of the taper, and patient body weight and activity level. Data from our multicenter implant retrieval program has shown that corrosion at the head-neck junction of contemporary modular THAs may be reduced with use of ceramic femoral heads. The use of ceramic femoral heads also eliminates the potential for release of cobalt and chromium ions from the taper junctions of titanium alloy stems. In younger patients, the long term effects of cobalt ions released from corrosion at the modular neck junction are still unknown. Although the surgeon's selection of a ceramic femoral head in combination with a XLPE acetabular liner is likely based on the desire to minimise PE wear, the impact of femoral head composition on taper neck corrosion and ALTR is perhaps more of a concern in 2015. Until the problem of taper neck corrosion is more thoroughly understood and effectively addressed by implant manufacturers, the use of ceramic femoral heads in THA should be considered in the younger or more active patient. The increased cost of ceramic femoral heads creates a dilemma in defining who is “young” enough and “active” enough to be considered an appropriate candidate for a ceramic femoral head in our current environment of bundled care payments, value based purchasing and concern about providing cost-effective health care to our patients

Introduction. Total knee replacement (TKR) implant designs and materials have been shown to have a significant impact on tibial insert wear. A medial-pivot (MP) design theoretically should generate less wear due to a large contact area in the medial compartment and lower contact stresses. Synovial fluid aspiration studies have confirmed that a first generation MP TKR system (ADVANCE®, MicroPort Orthopedics Inc., Arlington, TN, USA) generates less wear debris than is seen with other implant designs articulating against conventional polyethylene (CP). Objectives. The objective of this study was to evaluate the in vitro wear rate of a second generation MP TKR system (EVOLUTION® Cruciate-Sacrificing, MicroPort Orthopedics Inc., Arlington, TN, USA) using CP tibial inserts and compare to previously published values for other TKR designs with CP and first or second generation crosslinked polyethylene (XLPE) tibial inserts. Methods. In vitro wear was assessed for five MP CP tibial inserts, each loaded for 5 megacycles (Mc) of simulated gait in accordance with ISO 14243–3. Insert cleaning and wear measurements were performed every 0.5 Mc in accordance with ISO 14243–2. Manufacturer websites and the MEDLINE database were searched for previously published in vitro wear rates for other TKR designs used in combination with CP and first or second generation XLPE inserts. Second generation XLPE inserts are those with additives or additional manufacturing, such as sequentially annealed and irradiated XLPE (X3®, Stryker, Mahwah, NJ, USA) and vitamin E infused polyethylene (E1®, Biomet, Warsaw, IN, USA). All TKR designs utilized cobalt-chrome (CoCr) femoral components, except Legion-Verilast that included Oxinium™ femoral components (Smith & Nephew, Memphis, TN, USA). Results. The mean wear rate for the MP system (2.0+0.2 mg/Mc) was less than half the wear rates reported for other TKR designs using CP inserts (Figure 1). The wear was also reduced or similar to those reported for all but three designs used in combination with XLPE inserts (Figure 2). Interestingly, wear rates for the MP system were approximately one-third of those reported for E1 and X3 used in combination with the Scorpio and Triathlon CR TKR systems (Stryker, Mahwah, NJ, USA). The main limitation to the current study is the use of literature comparators. While the comparison studies were all conducted using similar methods on knee wear simulator machines, there were some experimental differences that could potentially impact wear rates (e.g. diluted vs. non-diluted serum, gait patterns, types of testing machines). Conclusions. In vitro wear for a second generation MP TKR system was similar or lower than what has been previously reported for other TKR systems used with CP or XLPE tibial inserts. These results suggest that implant design may play a larger role in TKR wear debris generation than the material used for the tibial insert

While Oxidized Zirconium (OxZr) femoral heads matched with highly cross-linked polyethylene (XLPE) have demonstrated the lowest rate of revision compared to other bearing couples in the Australian National Joint Registry, it has been postulated that these results may, in part, be due to the fact that a single company offers this bearing option with a limited combination of femoral and acetabular prostheses. The purpose of this study was to assess clinical and radiographic outcomes in a matched cohort of total hip replacements (THR) utilizing an identical cementless femoral stem and acetabular component with either an Oxidized Zirconium (OxZr) or Cobalt-Chrome (CoCr) femoral heads at a minimum of 10 years follow-up. We reviewed our institutional database to identify all patients whom underwent a THR with a single cementless femoral stem, acetabular component, XLPE liner and OxZr femoral head with a minimum of 10 years of follow-up. These were then matched to patients who underwent a THR with identical prosthesis combinations with CoCr femoral head by gender, age and BMI. All patients were prospectively evaluated with WOMAC, SF-12 and Harris Hip Score (HHS) preoperatively and postoperatively at 6 weeks, 3 months, 1 and 2 years and every 2 years thereafter. Charts and radiographs were reviewed to determine the revision rates and survivorship (both all cause and aseptic) at 10 years for both cohorts. Paired analysis was performed to determine if differences exist in patient reported outcomes. There were 208 OxZr THRs identified which were matched with 208 CoCr THRs. There was no difference in average age (OxZr, 54.58 years, CoCr, 54.75 years), gender (OxZr 47.6% female, CoCr 47.6% female), and average body max index (OxZr, 31.36 kg/m2, CoCr, 31.12 kg/m2) between the two cohorts. There were no significant differences preoperatively in any of the outcome scores between the two groups (WOMAC (p=0.449), SF-12 (p=0.379), HHS(p=0.3718)). Both the SF12 (p=0.446) and the WOMAC (p=0.278) were similar between the two groups, however the OxZr THR cohort had slightly better HHS compared to the CoCr THR cohort (92.6 vs. 89.7, p=0.039). With revision for any reason as the end point, there was no significant difference in 10 years survivorship between groups (OxZr 98.5%, CoCr 96.6%, p=0.08). Similarly, aseptic revisions demonstrated comparable survivorship rates at 10 year between the OxZr (99.5%) and CoCr groups (97.6%)(p=0.15). Both THR cohorts demonstrated outstanding survivorship and improvement in patient reported outcomes. The only difference was a slightly better HHS score for the OxZr cohort which may represent selection bias, where OxZr implants were perhaps implanted in more active patients. Implant survivorship was excellent and not dissimilar for both the OxZr and CoCr groups at 10 years. Therefore, with respect to implant longevity at the end of the first decade, there appears to be no clear advantage of OxZr heads compared to CoCr heads when paired with XLPE for patients with similar demographics. Further follow-up into the second and third decade may be required to demonstrate if a difference does exist

Introduction. Stress shielding and wear induced aseptic loosening cause failure in total joint arthroplasty. To improve long-term outcomes in total knee arthroplasty (TKA), the use of a low modulus, low wearing biomaterial may be a suitable alternative to cobalt chromium (CoCr) femoral components. Based on its favorable mechanical properties and observed clinical success especially in spinal surgery, polyetheretherketone (PEEK) is investigated as a candidate material for a metal free TKA. An all polymer TKA has several theoretical advantages, these include a more physiological stress in the distal femur, elimination of biological reaction to metal, better radiographic visualisation of the bone implant interface especially with CT and MRI. In addition, polymers afford a cheaper option for the manufacture of prostheses. Aims and Hypothesis. This study investigated the wear performance of PEEK and carbon reinforced PEEK (CFR-PEEK) as bearing materials in an all polymer TKA using a unidirectional pin on plate test. Our hypothesis was that reduced wear is generated from PEEK or CFR-PEEK bearings when compared with metal on polyethylene (MoP) bearings and that this combination may provide a suitable alternative in TKA. Methods. A validated modification of ASTM F7321 was used as test protocol. Twenty millimeter diameter spherically ended pins with a radius of 25mm were articulated against 40mm diameter plates. A load of 1000N was applied to generate an initial contact stress of ∼70MPa similar to high contact stresses previously reported in non congruent knee designs2. Ten material combinations were tested as shown in Table 1. Table 1: Tribological couples tested (Pin vs. Plate) UHMWPE – ultrahigh molecular weight polyethylene, XLPE – highly cross-linked polyethylene). The lubricant used was 25% newborn calf serum containing 0.3% sodium azide to retard bacteria growth and 20mM EDTA to prevent calcium deposition. Three repeats of pin on plate combinations (including 2 passive soak controls) were tested for 2 million cycles at a cycle frequency of 1Hz and a cycle length of 20 mm. Gravimetric wear was analysed every 250,000 cycles and results converted to volumetric wear using material density. Results. All CFR-PEEK articulations were stopped due to excessive wear of the counter-surfaces. Results showed a linear wear rate of UHMWPE and XLPE plates over the test period. PEEK vs. XLPE showed similar wear rates to metal on polyethylene (MoP)bearings (Fig 1). Conclusion. At high stresses representative of non conforming knee designs, PEEK pins articulated against XLPE plates generated volumetric wear similar to that noted in MoP bearings. From these results, it may be possible to replace CoCr in TKR with PEEK which may be beneficial because of the low elastic modulus and elimination of biological activity to metal alloy

Age is often used as a surrogate for activity. However, it has been demonstrated that BMI has a stronger correlation to post-operative activity than age. The fundamental exercise in choosing a bearing is maximizing the benefit-to-risk ratio. The following question should be addressed on a patient by patient basis: what available bearing is most likely to meet the needs of this patient, with an acceptable risk of revision surgery during their lifetime, is accepted in my community, and with a justifiable cost?. The risk of ceramic fracture is very low with Biolox® Delta, and that risk decreases with increasing head size. However, concerns of taper corrosion, not wear and osteolysis, have driven the increase in utilization of ceramic heads. More research is needed into the etiology of taper corrosion, especially surgeon variability in taper assembly. Crosslinked polyethylene has substantially reduced wear, osteolysis, and revision rates compared to non-crosslinked polyethylene, regardless of the countersurface. In the AOA National Joint Replacement Registry, ceramic/ceramic, metal/XLPE, ceramic/XLPE, and ceramicised metal/XLPE are the most commonly used bearing surfaces. With 12–15 year follow-up, there is no difference in the cumulative percent revision of these four bearings in patients aged <55. Ceramic heads are variably more expensive. The ability to recoup the increased cost of ceramic heads through a diminished lifetime revision cost is dependent on the price premium for ceramic and the age of the patient. A wholesale switch to ceramic bearings regardless of age or cost differential could result in an economic burden to the health system. One measure of “standard” is simply “the most frequently used”. In this regard, market data alone makes the determination of “standard” without regard to clinical or economic outcomes. However, longer follow-up, including financial data, is necessary to better assess the relative value (benefit-to- risk ratio) of all the available bearing couples

Do we need new polyethylene? Is there a clinical problem with first generation crosslinked polyethylene (XLPE)? Are we being duped into believing that doped polyethylene will solve a problem?. Clinical failures of polyethylene bearing total hip replacements are related to wear and the mechanical properties of the polyethylene. Wear is primarily related to crosslinking. Wear failures are secondary to periprosthetic osteolysis while mechanical failure causes cracking of thin polyethylene. Use of large femoral heads that reduce dislocation may increase wear and mechanical failure in the second decade of XLPE use. There is no question that XLPE has reduced 2-dimensional (2D) head penetration, volumetric penetration and periprosthetic osteolysis with traditional 28 mm head sizes. Reported 2D penetration rates are 0.03–0.07 mm/year and clinically important polyethylene wear induced osteolysis is nonexistent. However, larger heads with the same 2D head penetration will generate more volumetric debris and could cause osteolysis. There is no question that retrieved XLPE components have low levels of oxidation at the time of explant. While this is unexpected, the levels are well below levels reported with traditional polyethylene. It remains to be seen if these levels of oxidation will cause mechanical failures. Currently available versions of polyethylene have focused on eliminating oxidation induced mechanical property reduction and not additional wear reduction. This is accomplished with Vitamin E doping or blending. While the local effects of Vitamin E polyethylene particles at the cellular level have been studied the clinical effect of these chemically new particles remains to be seen. This author believes that long term volumetric wear with large head size is a greater concern than reduced mechanical properties secondary to in-vivo oxidation. New polyethylene development needs to focus on additional wear reduction. Can we afford to pay more for a new polyethylene in a value based healthcare environment?

Introduction. Vitamin-E (VE, dl-α-tocopherol) is a powerful antioxidant for highly cross-linked polyethylene (XLPE). It was previously reported that VE-stabilized XLPE succeeded in retaining no measurable oxidation even after accelerated aging tests combined with cyclic loading or lipid absorption. Thus, VE-stabilized XLPE is nowadays recognized worldwide as one of the new standard materials in total hip arthroplasty (THA). However, the effects of such VE addition on physical behavior of polyethylene remain to be fully elucidated by contrast to the clear statement of its chemical role (i.e., the enhanced oxidation resistance) in the published literature. In this presentation, we shall attempt to provide those missing notations and to explore the microstructural and biomechanical role of VE in XLPE acetabular liner on the molecular scale. Methods. The two different types of XLPE acetabular liners, VE-blended and VE-free (no VE-blended) component (n=3 for each sample), were investigated by means of laser-scanning confocal polarized micro-Raman spectroscopy. In both components, the cross-linking was achieved by electron-beam irradiation with a total dose of 300kGy in vacuum. Raman spectroscopy offers non-destructive, contactless, and high-resolution analyses of polymer morphologies. In this study, we performed an in-depth profiling of crystalline and non-crystalline phase (i.e., amorphous and intermediate phase between crystalline and amorphous regions) percentages and degree of molecular orientation in the above two liners before and after introducing the 10% plastic deformation via uniaxial compression loading at room temperature. These results were also compared to the morphological analyses under the same compression conditions performed on the virgin conventional polyethylene (Virgin liner) without radiation crosslinking as well as VE blending. Results. In the deformed state, Virgin and VE-blended liner showed a pronounced development of the surface crystalline texture. On the other hand, deformation-induced texturing occurred at much less extent in VE-free liner. According to the results of phase percentages, there was no crystallinity change in VE-blended liner by contrast to the marked increase of crystallinity in Virgin and VE-free liner after compression deformation. Alternatively, amorphous-to-intermediate phase transition was confirmed in VE-blended liner. Discussion/Conclusion. We found molecular rearrangement and phase transitions in crystalline and non-crystalline phase as a reconstruction process after plastic deformation in the investigated samples, which can be deeply related to their wear and mechanical properties. The morphological comparisons between Virgin and VE-free liner suggested that the intermolecular cross-linked networks in polyethylene highly restricted the molecular chain mobility as evidenced by few texture evolutions in VE-free liner. On the other hand, the comparisons between VE-free/-blended liner indicated that the presence of VE might promote molecular chain mobility even in the cross-linked structure, resulting in the significant surface texturing. These physical and structural aspects of VE blending would imply the possibility of the increased micromechanical wear through the strain-softening and weakening phenomena due to the molecular reorientation during in-vivo service. However, in other words, wear resistance of VE-blended liner might be further maximized by the more rigid control of molecular movements

Highly crosslinked polyethylene (XLPE) was introduced to decrease peri-prosthetic osteolysis related to polyethylene wear, a major reason for revision of total hip arthroplasty. There are few reports of wear and osteolysis at 10 years post-operatively. We asked the following questions: (1) What are the linear and volumetric wear rates of one remelted XLPE at 10–14 years using the Martell method? (2) What is the relationship between volumetric wear, femoral head size, and osteolysis? (3) What is the incidence of osteolysis using conventional radiographs with Judet views and the Martell method?. Methods We evaluated a previously reported cohort of 84 hips (72 patients) with one design of an uncemented acetabular component and one electron-beam irradiated, remelted XLPE at a mean follow-up of 11 years (range 10 to 14 years). Measurements of linear and volumetric wear were performed in one experienced laboratory by the Martell method and standard radiographs, with additional Judet views, were used to detect peri-prosthetic osteolysis. Statistical analysis of wear and osteolysis compared to head size was performed. Results The mean linear wear rate by the first-to-last method was 0.024 mm/year (median, 0.010 mm/year) and the mean volumetric wear rate by this method was 12.2 mm. 3. /year (median, 3.6 mm. 3. /year). We found no association between femoral head size and linear wear rate. However, there was a significant relationship between femoral head size and volumetric wear rates, with 36/40 mm femoral heads having significantly higher volumetric wear (p=0.02). Small osteolytic lesions were noted in 12 hips (14%), but there was no association with head size, acetabular component position, or linear or volumetric wear rates. Conclusion This uncemented acetabular component and this particular remelted XLPE had low rates of linear and volumetric wear. Small osteolytic lesions were noted at 10 to 14 years, but were not related to femoral head size, linear or volumetric wear rates

Introduction. In Total Hip Arthroplasty (THA), polyethylene wear reduction is key to implant longevity. Oxidized Zirconium (OxZi) unites properties of a ceramic bearing surface and metal head, producing less wear in comparison to standard Cobalt-Chromium (CoCr) when articulating with Cross-linked polyethylene (XLPE) in vitro. This study investigates in vivo polyethylene (PE) wear, outcomes and complications for these two bearing couples in patients at 5 year follow-up. Methods. 400 patients undergoing THA across four institutions were prospectively randomised into three groups. Group I received a cobalt-chrome (CoCr) femoral head/ cross-linked polyethylene (XLPE) liner; Group II received an OxZi femoral head/ ultrahigh molecular weight polyethylene (UHMWPE) liner; Group III received an OxZi femoral head/XLPE liner. All bearing heads were 32 mm. Linear wear rate was calculated with Martell computer software. Functional outcome and complications were recorded. Results. At median follow-up of 3.7 years, implant survivorship was 98% across all groups with no difference in SF-36, WOMAC, pain score or complications (p > 0.05). After the first 12 months of creep, rate of linear wear over 3 years was 0.07 mm for Group I, 0.16 mm for Group II, and 0.03 mm/year for Group III. A significant difference was detected when using UHMWPE (p = 0.012) but not when using XLPE (P = 0.75). Conclusion. At midterm follow-up, an XLPE acetabular liner is more important in reducing wear than the femoral head bearing. There is a trend towards lower wear when coupling OxZi rather than CoCr with XLPE; further long-term analysis is recommended to observe this pattern

A multitude of different bearing combinations exist to recreate the artificial hip joint. To date, there is no particular ‘gold-standard’ total hip arthroplasty (THA) couple since none is faultless. Strategies to improve performance are aimed either at modifying the shape and design of components or their material properties. Wear particle generation is now well recognised as a cause of aseptic loosening which consistently features amongst the most common indication for revision THA and thus minimising wear lies at the cornerstone of developing bearing couples. However, history has shown the use of supposed newer and improved materials have not been without occasional catastrophic failure. Hard-on-hard bearings are theoretically more resistant to wear but component fracture and squeaking has been witnessed with ceramic-on-ceramic articulations whilst metal-on-metal articulations have been plagued by reports of pseudotumor and ALVAL formation. This has all led to resurgence in the hard-on-soft couple. More recently, corrosion at taper junctions has been identified as a significant factor in hip arthroplasty failure. Femoral head materials, surface changes or coatings may therefore have an increasing role to play. In 2005, a multi-center, prospective, assessor and patient-blinded, randomised control trial was initiated. This was designed as a three armed study with either cobalt-chrome or oxidized zirconium femoral heads articulating against highly cross-linked polyethylene (XLPE) liners and oxidized zirconium articulating against ultra-high molecular weight polyethylene (UHMWPE). Early reports that XLPE was significantly superior to UHMWPE when coupled with cobalt-chrome meant no patient involved in the study was approved to receive a couple of cobalt-chrome and UHMWPE since it was deemed to be a high wear group. We hypothesised that oxidized zirconium femoral heads would produce less linear wear than cobalt- chrome femoral heads at mid-term evaluation, whilst maintain similar outcomes when recording WOMAC, SF-36 and pain scores, and complication rates. All three groups were statistically comparable preoperatively and at five years when measuring normalised WOMAC, SF-36 and pain scale scores; all groups showed a statistically significant improvement in scores from baseline compared to at five years (p<0.001). There was no significant difference in mean femoral head penetration when either oxidized zirconium or cobalt-chrome where articulated with XLPE (p=0.1533) but a significant difference in mean femoral head penetration was observed between the group that had used UHMWPE and both the other groups which had used XLPE (p<0.001). There were no hips in which either acetabular or femoral osteolysis was observed. We have demonstrated that oxidized zirconium femoral heads are safe with low rates of wear when coupled with XLPE. However at five year follow-up, it appears that the choice of material of the acetabular bearing is more important than the choice of femoral head bearing. Further follow-up is needed in order to see if femoral head choice leads to a difference in outcome beyond 5 years as laboratory data suggests. Moreover the potential reduction of corrosion with ceramic or oxidized zirconium heads may yet also prove to be significant. It is likely that current and future data will lead us away from the use cobalt chrome heads towards alternatives that are less likely to be associated with corrosion or wear and osteolysis