Background. Pseudotumor or high grade ALVAL (aseptic lymphocyte-dominated vasculitis-associated lesion) development around total hip replacements secondary to local metal debris generation – especially in the setting of metal-on-metal bearings – is a well-recognised histopathologic phenomenon. Recent work has suggested a strong genetic correlation with an individual's risk of such lesion development following metal exposure. Emerging data have highlighted a similar potential concern around total knee replacements (TKRs), particularly with increasing construct modularity. To date, the body-of-knowledge pertaining to TKR-associated ALVALs has largely been limited to individual case reports or small retrospective case series’, with no large-scale investigation looking at this potential complication. This study sought to establish the preliminary prevalence of pseudotumor or high grade ALVAL formation seen at the revision of primary TKRs and to establish the correlation between histologic ALVAL grade and patient-reported functional outcomes. Methods. Findings of 1263 consecutive patients undergoing revision knee surgery, at a high-volume referral center, were reviewed. 161 cases of active infection were excluded. Complete histopathology reports were subsequently available for 321 (29.1%) non-infective cases. Each case was independently histologically-classified using a previously validated scoring system reflecting ALVAL grade. Post-operative patient-reported outcomes measures (PROMs) were available for 134 patients (41.7%), allowing direct correlation between functional performance and the established histopathology results. Results. In total, 23 high grade lesions were identified, including 5 distinct pseudotumors, representing 7.2% (23/321) of the cohort. When compared by histologic grade, Jonkeere-Terpstra testing yielded P-values of 0.02 and 0.03 for the Oxford Knee Score and WOMAC datasets, respectively, suggesting a high correlation between ALVAL grade and functional knee scores. Conclusions. The results of this large histologic analysis suggest a prevalence of pseudotumor or high grade ALVAL development at revision TKR surgery of greater than 7%. This unexpectedly high result may contribute clinical insight into the previously under-appreciated significance of metal debris-related local tissue reactions around TKRs. The findings herein also demonstrate a strong near-linear inverse relationship between patient-reported clinical knee performance and the underlying histologic grade of local tissue reaction. Collectively, this information may provide some further understanding of a proportion of the widely quoted 15–20% of patients who remain dissatisfied with their TKR after surgery. This result has potential diagnostic and management implications for clinicians treating patients with underperforming in situ TKRs and should prompt consideration of an ALVAL secondary to local wear debris-generated metallosis in the differential diagnosis