Introduction. Femoral neck fractures are a large clinical and economical problem. One of the most common fixation options for femoral neck fractures are multiple cancellous screws. A previous clinical study has shown the lack of washers to be the single largest predictor of fixation failure in the treatment of femoral neck fractures with cancellous screws. This finding was somewhat surprising as washers do not prevent the screws from backing out and do not provide any increase resistance to varus collapse. Therefore a follow-up biomechanical study was designed to test this observation. The purpose was to evaluate the maximal insertional torque of screws in osteoporotic bone with and without washers. We hypothesized that the lateral cortex of an osteoporotic proximal femur does not provide sufficient counter resistance for the screw heads to obtain maximum torque upon screw insertion in the femoral head and that the use of washers would increase screw purchase by providing a larger rigid surface area and subsequent higher counter resistance thereby allowing a higher maximal screw insertion torque. Methods. We used eight matched pairs of osteoporotic fresh-frozen human cadaveric femurs (age >70 years, all female). Two screws each were inserted in each femur either with or without a washer and maximal insertional torque was measured using a 50 Nm torque transducer. The testing was performed using a customized device which allowed the torque transducer to apply a constant axial force and torque speed to the screws. A paired Student's t-test was used to compare the maximal screw insertional torque of screws with washers versus screws without washers in matched pairs. Results. Fifteen out of 16 times the maximal screw insertional torque was higher when a washer was used. The average maximal torque with a washer was 5.1 Newtonmeter (Nm) compared to 3.1 Nm without a washer (p<0.001). Conclusion. We conclude that the addition of washers increases the maximal insertion torque of cancellous screws in the treatment of osteoporotic femoral neck fractures by providing counter resistance to the screw heads at an otherwise weak lateral cortex. We have demonstrated that the washer prevents the screw heads from penetrating the lateral cortex and provides for an improved purchase of the screws in the femoral head. As a clinical reference value for interpretation of this data, the limit of torque limiting screw drivers used with locking plates is set between 4 and 6 Nm. Therefore the difference in insertion torques likely represents clinically relevant values. Since there is no apparent disadvantage in the use of washers and they are inexpensive and readily available even in less developed countries, we advocate for their routine use until larger clinical studies disprove their efficacy

Introduction. Conventional screws achieve sufficient insertion torque in healthy bone. In poor bone screw stripping can occur prior to sufficient torque generation. It was hypothesized that a screw with a larger major/minor diameter ratio would provide improved purchase in poor bone as compared to conventional screws. We evaluated the mechanical characteristics of such a screw using multiple poor bone quality models. Methods. Testing groups included: conventional screws, osteopenia screws used in bail-out manner (ie, larger major/minor diameter screws inserted into a hole stripped by a conventional screw), and osteopenia screws used in a preemptive manner (ie, no screw stripping occurrence). Stripping Torque: Screws were inserted through standard straight plates into a low density block of foam with a predrilled hole. Stripping torque was defined as maximum insertion torque reached by the screw before the screw began to spin freely in the foam. Pullout. Pullout tests were conducted on screws inserted into the same test media. Axial pull-out testing was then conducted by applying a tensile load to the screws. Compression. Screws were inserted through standard straight plates by hand while the amount of compression achieved between plate and bone was measured using a pressure sensor. The same foam test media was utilized in addition to osteoporotic fresh-frozen femoral diaphyseal cadaver (bone mineral density<0.60 g/cm2). The screws were tightened across a range of possible insertion torques with pressure measurements taken at multiple intervals. Results. The osteopenia bone screws showed a 67% increase in torque before stripping occurred (p<0.01) when compared to the conventional screw. The osteopenia screw used in a bail-out manner showed a 57% increase in stripping torque (p<0.01) and a 76% increase in pullout strength (p<0.01) when compared to the conventional screw. Additionally, the bail-out screw showed a minimal decrease in both stripping torque (6%, p = 0.45) and pullout strength (11%, p<0.01) when compared to the osteopenia screw tested in preemptive manner. There was a linear relationship between applied torque and compressive force generation for both osteopenia and conventional screws. The osteopenia screws were able to gain greater compression against bone across a range of insertion values as compared to conventional bone screws. Discussion. The osteopenia screw achieved superior stripping torque, pullout strength, and compressive forces when compared to conventional screws in simulated poor quality bone and osteoporotic cadaver bone. When used as a bail-out screw, it also achieved superior stripping torque and pullout strength. The results of this study indicate that a screw of larger major/minor diameter ratio could be an effective bail-out option for screw stripping associated with osteopenic fracture fixation

Filling the empty holes in peri-articular locking plates may improve the fatigue strength of the fixation. The purpose of this in vitro study was to investigate the effect of plugging the unused holes on the fatigue life of peri-articular distal femoral plates used to fix a comminuted supracondylar fracture model.

A locking/compression plate was applied to 33 synthetic femurs and then a 6 cm metaphyseal defect was created (AO Type 33-A3). The specimens were then divided into three groups: unplugged, plugged with locking screw only and fully plugged holes. They were then tested using a stepwise or run-out fatigue protocol, each applying cyclic physiological multiaxial loads.

All specimens in the stepwise group failed at the 770 N load level. The mean number of cycles to failure for the stepwise specimen was 25 500 cycles (sd 1500), 28 800 cycles (sd 6300), and 26 400 cycles (sd 2300) cycles for the unplugged, screw only and fully plugged configurations, respectively (p = 0.16). The mean number of cycles to failure for the run-out specimens was 42 800 cycles (sd 10 700), 36 000 cycles (sd 7200), and 36 600 cycles (sd 10 000) for the unplugged, screw only and fully plugged configurations, respectively (p = 0.50). There were also no differences in axial or torsional stiffness between the constructs. The failures were through the screw holes at the level of comminution.

In conclusion, filling the empty combination locking/compression holes in peri-articular distal femur locking plates at the level of supracondylar comminution does not increase the fatigue life of the fixation in a comminuted supracondylar femoral fracture model (AO 33-A3) with a 6 cm gap.