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Orthopaedic Proceedings
Vol. 98-B, Issue SUPP_4 | Pages 134 - 134
1 Jan 2016
Wimmer M Freed R Daniels C Pourzal R
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Introduction

Current pre-clinical testing is performed using knee wear simulators with standardized walking profiles. Differences in generated damage patterns to those observed on retrieved liners have been explained with the absence of activities other than walking, less severe loading conditions, and a discrepancy in the simulator's tibiofemoral contact mechanics and in vivo knee excursion. While it has been recognized that rotational alignment of the knee may also drive the location and shape of wear scars, to the best of our knowledge this parameter has not been investigated in knee simulator studies.

Methods

Here, we use patient specific gait as input to the simulation to approximate the patient specific contact mechanics. Kinematic and kinetic input data was obtained from gait analysis of a patient with a MGII (Zimmer Inc.) prosthesis at 11 years post-op using the point cluster technique for tibiofemoral kinematics, and a mathematical model for internal force calculations. Using the identical type of prosthesis on the simulator, wear tests were conducted in displacement mode on a closed-loop controlled station. Because x-rays of the patient suggested an internal rotation of the tibial tray, it was varied form 0–10° and the effect on location and wear scar dimension was assessed. Results were compared with the retrieved liner (obtained after 13 years in vivo).


Orthopaedic Proceedings
Vol. 95-B, Issue SUPP_34 | Pages 308 - 308
1 Dec 2013
Freed R Harman M
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Introduction:

Femoral head surface roughness has been recognized as an important determinant of linear and volumetric polyethylene (UHMWPE) wear in total hip replacement (THR), particularly for metal heads. Fisher et al1 found that a 2- μm scratch with a 1- μm buildup of metal debris produced a 70-fold increase in the wear rate. Ceramic materials and hard-on-hard bearing couples have been introduced to provide more scratch resistance. However, THR bearing surfaces of all materials can become damaged during in vivo function, potentially impacting wettability. The purpose of this study is to quantify surface roughness as related to distinct damage types on retrieved femoral heads and to assess wettability of common bearing materials.

Materials and Methods:

An IRB-approved archive of retrieved THR bearing components was queried, identifying 29 metal (CoCr) and ceramic (alumina, zirconia) femoral heads that had articulated with UHMWPE and ceramic acetabular liners, respectively. Mean in vivo functional duration was 5.5 ± 4.5 years (range, 1 month to 27 yrs), and patient age and weight averaged 68 ± 12 years (range, 36–81) and 72 ± 21 kilograms (range, 52–123), respectively. Retrieval reasons were dislocation (18), loosening (4), polyethylene wear (2), infection (1), squeaking (1) and unknown (3). Damage appearance and surface roughness were evaluated in a grid pattern of 49 zones distributed across the bearing surface of each head using optical microscopy to identify Mode-1 or Mode-2 wear and a non-contact interferometer (NT2000 & NPFLEX, Bruker Corp.) Wettability of smooth and rough CoCr and alumina materials was assessed using contact angle measurements (DSA30, Krüss USA).