Calcaneal fractures are rare but debilitating injuries assumed to affect particular demographic sub groups. This study aimed to relate epidemiological factors (age, gender, smoking status and social deprivation scores) to the incidence of calcaneal fractures requiring operative fixation over a 10-year period. Data (age, gender and smoking status) was extracted from a prospective trauma database regarding calcaneal fractures between September 2002 and September 2012. The Rank of Index of Multiple Deprivation (IMD) scores was collated for each patient and data sub-stratified in 20% centiles. 2010 National Census Data was used to formulate patient subgroups and incidences. Resulting data was subjected to statistical analysis through calculation of relative risk (RR) scores with 95% confidence intervals (95% CI).Introduction:
Methods:
Novel biomaterials may offer alternatives to metal arthroplasty bearings. To employ these materials in thin, bone conserving implants would require direct fixation to bone, using Titanium/HA coatings. Standard tests are used to evaluate the adhesion strength of coatings to metal substrates [1], versus FDA pass criteria [2]. In tensile adhesion testing, a disc is coated and uniform, uniaxial tension is exerted upon the coating-substrate interface; the strength is calculated from the failure load and surface area. Rapid failure occurs when the peak interface stress exceeds the adhesion strength, as local failure will propagate into an increasing tensile stress field. Ceramics and reinforced polymers (e.g. carbon-fibre-reinforced PEEK), have considerably different stiffness (E) and Poisson's Ratio (ν) from the coating and implant metals. We hypothesised that this substrate-coating stiffness mismatch would produce stress concentrations at the interface edge, well in excess of the uniform stress experienced with coatings on similar stiffness metals. The interface tensile stress field was predicted for the ASTM F1147 tensile strength test with a finite element analysis model, with a 500 μm thick coating (50 μm dense Ti layer, 450 μm porous Ti/HA/adhesive layer), bonded to a stainless steel headpiece with FM1000 adhesive (Fig. 1). Solutions were obtained for: Configuration A: ASTM-standard geometry with Ti-6Al-4V (E = 110GPa, ν = 0.31), CoCrMo (E = 196GPa, ν = 0.30), ceramic (E = 350GPa, ν = 0.22, e.g. BIOLOX delta) and CFR-PEEK (E = 15GPa, ν = 0.41, e.g. Invibio MOTIS) substrates. Modified models were used to analyse oversized substrate discs: Configuration B: coated fully and bonded to the standard diameter headpiece, and Configuration C: Coated only where bonded to the headpiece.Introduction:
Methodology:
Representative pre-clinical analysis is essential to ensure that novel prosthesis concepts offer an improvement over the state-of-the-art. Proposed designs must, fundamentally, be assessed against cyclic loads representing common daily activities [Bergmann 2001] to ensure that they will withstand conceivable
cyclic mechanical testing, representing worst-case peak loads encountered prediction of peak fatigue stresses using Finite Element (FE) methods, and comparison with the material's endurance limit. Cyclic stresses from gait loading are super-imposed upon residual assembly stresses. In thick walled devices, the residual component is small in comparison to the cyclic component, but in thin section, bone preserving devices, residual assembly stresses may be a multiple of the cyclic stresses, so a different approach to fatigue assessment is required. Modular devices provide intraoperative flexibility with minimal inventories. Components are assembled in surgery with taper interfaces, but resulting residual stresses are variable due to differing assembly forces and potential misalignment or interface contamination. Incorrect assembly can lead to incomplete seating and dissociation [Langdown 2007], or fracture due to excessive press-fit stress or point loading [Hamilton 2010]. Pre-assembly in clean conditions, with reproducible force and alignment, gives close control of assembly stresses. Clinical results indicate that this is only a concern with thick sectioned devices in a small percentage of cases [Hamilton 2010], but it may be critical for thin walled devices. A pre-clinical analysis method is proposed for this new scenario, with a case study example: a thin modular cup featuring a ceramic bearing insert and a Ti-6Al-4V shell (Fig. 1). The design was assessed using FE predictions, and manufacturing variability from tolerances, surface finish effects and residual stresses was assessed, in addition to loading variability, to ensure physical testing is performed at worst case:
assembly loads were applied, predicting assembly residual stress, verified by strain gauging, and a range of service loads were superimposed. The predicted worst-case stress conditions were analysed against three ‘constant life’ limits [Gerber, 1874, Goodman 1899, Soderberg 1930], a common aerospace approach, giving predicted safety factors. Finally, equivalent fatigue tests were conducted on ten prototype implants. Taking a worst-case size (thinnest-walled 48 mm inner/58 mm outer), under assembly loading the peak tensile stress in the titanium shell was 274 MPa (Fig. 2). With 5kN superimposed jogging loading, at an extreme 75° inclination, 29 MPa additional tensile stress was predicted. This gave mean fatigue stress of 288.5 MPa and stress amplitude of 14.5 MPa (R=0.9). Against the most conservative infinite life limit (Soderberg), the predicted safety factor was 2.40 for machined material, and 2.03 for forged material, or if a stress-concentrating surface scratch occurs during manufacturing or implantation (Fig. 3). All cups survived 10,000,000 fatigue cycles. This study employed computational modelling and physical testing to verify the strength of a joint prosthesis concept, under worst case static and fatigue loading conditions. The analysis technique represents an improvement in the state of the art where testing standards refer to conventional prostheses; similar methods could be applied to a wide range of novel prosthesis designs.
The number of surgical procedures performed each year to treat
femoroacetabular impingement (FAI) continues to rise. Although there
is evidence that surgery can improve symptoms in the short-term,
there is no evidence that it slows the development of osteoarthritis
(OA). We performed a feasibility study to determine whether patient
and surgeon opinion was permissive for a Randomised Controlled Trial
(RCT) comparing operative with non-operative treatment for FAI. Surgeon opinion was obtained using validated questionnaires at
a Specialist Hip Meeting (n = 61, 30 of whom stated that they routinely
performed FAI surgery) and patient opinion was obtained from clinical
patients with a new diagnosis of FAI (n = 31).Objectives
Methods
Hip arthroscopy is a relatively new procedure and evidence to support its use remains limited. Well-designed prospective clinical trials with long-term outcomes are required, but study design requires an understanding of current practice. Our aim was to determine temporal trends in the uptake of non-arthroplasty hip surgery in England between 2001 and 2011. Using procedure and diagnosis codes, we interrogated the Hospital Episode Statistics (HES) Database for all hip procedures performed between 2001 and 2011, excluding those relating to arthroplasty, tumour or infection. Osteotomy procedures were also excluded.Introduction
Methods
Since the introduction of 3rd generation Metal-on-Metal-Hip-Resurfacing-Arthroplasty (MoMHRA), thousands of such prostheses have been implanted worldwide in younger patients with end-stage hip osteoarthritis. However, no independent centre has reported their medium-to-long term outcome. The aim of this study is to report the ten year survival and outcome of the Birmingham Hip Resurfacing (BHR), the most commonly used MoMHRA worldwide. Since 1999, 648 BHRs were implanted in 555 patients, the majority of which were male (326). The mean age at surgery was 52.1years (range: 17–82), with primary OA as most common indication (85%). Mean follow up was 7.1years (range: 1–11). The Oxford Hip Score (OHS) and UCLA questionnaires were sent to all patients. Implant survival was established, with revision as the end point. Sub-analysis was performed by gender, femoral component size (small: <45mm, standard: 46–52, large: >53mm) and age at surgery (young:<50yrs, old:>50yrs).Introduction
Methods
Resurfacing prostheses are implanted by impaction onto the prepared femoral head. Ceramic resurfacings can be proposed as an alternative to metal implants, combining bone conservation with mitigation of sensitivity reaction risks. With low wall-thickness required for bone conservation, their strength must be verified. This study aimed to assess a ceramic resurfacing prosthesis' strength under surgical loads using a computational model, tuned and verified with physical tests.
Tests were conducted to obtain baseline impact data (Fig1 left). Ø58mm DeltaSurf prostheses (Finsbury Development Ltd., UK), made from BIOLOX Delta (CeramTec AG, Germany) ceramic were cemented onto 40pcf polyurethane foam stubs (Sawbone AG, Sweden) attached to a load cell (Instron 8874, Instron Corp., USA). Ten repeatable 2ms−1 slide hammer impacts were applied with a 745g mass. The reaction force at the bone stub base was recorded, and the cumulative impulse was calculated by integrating reaction force over time. A half-plane symmetry model was developed using LS-DYNA (ANSYS Inc., USA) explicit dynamic FE analysis software (Fig1, right). The bone stub was constrained, and the mallet was given an initial velocity of 2.0m/s. Outputs were the impact reaction force at the bone stub base, the impact duration and the peak tensile prosthesis stress. First, the model was solved representing the experimental setup, to fit damping parameters. Then the damped model was used to predict the peak prosthesis stresses under more clinically representative loads from a 990g mallet. The smallest (Ø40mm) and largest (Ø58mm) prosthesis heads in the size range were analysed, with two impact directions: along the prosthesis axis, and with the impactor inclined at 10°.INTRODUCTION
METHODS
Comminuted mid-foot fractures are uncommon. Maintenance of the length and alignment of the medial column, with restoration of articular surface congruity, is associated with improved outcomes. Conventional surgery has utilised open or closed reduction with K-wire fixation, percutaneous techniques, ORIF, external fixation or a combination of these methods. In 2003 temporary bridge plating of the medial column was described to reconstruct and stabilise the medial column. The added advantage of locking plates is the use of angle-stable fixation. We present our experience with temporary locking plates in complex mid-foot fractures. Prospective audit database of 12 patients over a 6 year period (2003-2009). 5 males 7 females mean age 41.9. Mechanism of injury: 11 high-energy injuries (6 falls from height, 5 RTCs), 1 low energy injury. Fracture type: All involved the medial column - 12 fracture dislocations of the medial column. 4 concomitant injuries to the lateral column. All underwent ORIF, realignment, and stabilisation with locking plates across the mid-foot.Introduction
Materials and methods
Although resurfacing hip replacement (RHR) is associated with a more demanding patient cohort, it has achieved survivorship approaching that of total hip replacement. Occasional failures from femoral neck fracture, or migration and loosening of the femoral head prosthesis have been observed, the causes of which are multifactorial, but predominately biomechanical in nature. Current surgical technique recommends valgus implant orientation and reduction of the femoral offset, reducing joint contact force and the femoral neck fracture risk. Radiographic changes including femoral neck narrowing and ‘pedestal lines’ around the implant stem are present in well performing hips, but more common in failing joints indicating that loosening may involve remodelling. The importance of prosthesis positioning on the biomechanics of the resurfaced joint was investigated using finite element analysis (FEA). Seven FE models were generated from a CT scan of a male patient: the femur in its intact state, and the resurfaced femur with either a 50mm or 52mm prosthesis head in
neutral orientation, 10° of relative varus or 10° of relative valgus tilt. The fracture risk during trauma was investigated for stumbling and a sideways fall onto the greater trochanter, by calculating the volume of yielding bone. Remodelling was quantified for normal gait, as the percentage volume of head and neck bone with over 75% post-operative change in strain energy density for an older patient, and 50% for a younger patient. Resurfacing with the smaller, 50mm prosthesis reduced the femoral offset by 3.0mm, 4.3mm and 5.1mm in varus, neutral and valgus orientations. When the 52mm head was used, the natural joint centre could be recreated rrespective of orientation, without notching the femoral neck. The 50mm head reduced the volume of yielding femoral neck bone relative to the intact femur in a linear correlation with femoral offset. When the natural femoral offset was recreated with the 52mm prosthesis, the predicted neck fracture load in stumbling was decreased by 9% and 20% in neutral and varus orientations, but remained in line with the intact bone when implanted with valgus orientation. This agrees with clinical experience and justifies currently recommended techniques. In oblique falling, the neck fracture load was again improved slightly when the femoral offset was reduced, and never fell below 97% of the natural case for the larger implant in all orientations. Predicted patterns of remodelling stimulus were consistent with radiographic clinical evidence. Stress shielding increased slightly from varus to valgus orientation, but was restricted to the superior femoral head in the older patient. Bone densification around the stem was predicted, indicating load transfer. Stress shielding only extended into the femoral neck in the young patient and where the femoral offset was reduced with the 50mm prosthesis. The increase in remodelling correlated with valgus orientation, or reduced femoral offset. The trend would become more marked if this were to reduce the joint contact force, but there was no such correlation for the 52mm prosthesis, when the natural femoral offset was recreated. Only in extreme cases would remodelling alone be sufficient to cause visible femoral neck narrowing, i.e. patients with a high metabolism and considerably reduced femoral offset, implying that other factors including damage from surgery or impingement, inflammatory response or retinacular blood supply interruption may also be involved in femoral neck adaptation. The results of this FEA biomechanical study justify current surgical techniques, indicating improved femoral neck fracture strength in stumbling with valgus position. Fracture risk under oblique falling was less sensitive to resurfacing. Furthermore, the results imply that reduced femoral offset could be linked to narrowing of the femoral neck; however the effects of positioning alone on bone remodelling may be insufficient to account for this. The study suggests that surgical technique should attempt to recreate the natural head centre, but still aim primarily for valgus positioning of the prosthesis, to reduce the femoral neck fracture risk.
The Acoustic Emission (AE) technique has been described as possessing ‘many of the qualities of an ideal damage-monitoring technique’, and the technique has been used successfully in recent years to aid understanding of failure mechanisms and damage accumulation in bone cement during de-bonding of the cement-metal interface fatigue loading, pre-load cracking during polymerisation and to describe and locate damage within an entire stem construct. However, most investigations to date have been restricted to in-vitro testing using surface mounted sensors. Since acoustic signals are attenuated as they travel through a material and across interfaces, it is arguable that mounting the sensors on the bone surface to investigate damage mechanisms occurring within the bone cement layer is not ideal. However, since direct access to the bone cement layer is not readily available, the bone surface is often the only practical option for sensor positioning. This study has investigated the potential for directly embedding AE sensors within the femoral stem itself. This enables a permanent bond between the sensor and structure of interest, allows closer proximity of the sensor to the region of interest, and eliminates potential complications and variability associated with fixing the sensor to the sample. Data is collected during in-vitro testing of nominal implanted constructs, and information from both embedded and externally mounted AE sensors are compared and corroborated by microComputed Tomography (micro-CT) images taken both before and after testing. The use of multiple AE sensors permitted the location as well as the chronology of damage events to be obtained in real time and analysed without the need for test interruption or serial sectioning of the test samples. Parametric analysis of the AE signal characteristics enabled those events likely to be associated with cracking as opposed to interfacial rubbing or de-bonding to be differentiated and it was shown that the embedded sensors gave a closer corroboration to observed damage using micro-CT and were less affected by unwanted sources of noise. The results of this study have significant implications for the use of AE in assessing the state of total hip replacement (THR) constructs both in-vitro and potentially in-vivo. Incorporating the sensors into the femoral stem during in-vitro testing allows for greater repeatability between tests since the sensors themselves do not need to be removed and re-attached to the specimen. To date, all in-vivo studies attempting to use the AE technique to monitor the condition of any replacement arthroplasty device have used externally mounted sensors and suffered from the attenuation of acoustic information through flesh and skin. It is hypothesised that the use of directly embedded AE sensors may provide the first steps towards an in-vivo, cost effective, user friendly, non-destructive system capable of continuously monitoring the condition of the implanted construct and locating the earliest incidences of damage initiation.
Metal on metal hip resurfacing (MMHR) is a popular procedure for the treatment of osteoarthritis in young patients. Several centres have observed masses, arising from around these devices, we call these inflammatory pseudotumours. They are locally invasive and may cause massive soft tissue destruction. The aim of this study was to determine the incidence and risk factors for pseudotumours that are serious enough to require revision surgery. In out unit, 1,419 MMHRs were performed between June 1999 and November 2008. All revisions were identified, including all cases revised for pseudotumour. Pseudotumour diagnosis was made by histological examination of samples from revision. A Kaplan-Meier survival analysis was performed, Cox regression analysis was used to estimate the independent effects of different factors. The revision rate for pseudotumour increased with time and was 4% (95% CI: 2.2% to 5.8%) at eight years. Female gender was a strong risk factor: at eight years the revision rate for pseudotumours in men was 0.5% (95% CI 0% to 1.1%), in women over 40 it was 6% (95% CI 2.3% to 10.1%) and in women under 40 it was 25% (95% CI 7.3% to 42.9%) (p<
0.001). Other factors associated with an increase in revision rate were, small components (p=0.003) and dysplasia (p=0.019), whereas implant type was not (p=0.156). We recommend that resurfacings are undertaken with caution in women, especially those younger than 40 years of age, but they remain a good option in men. Further work is required to understand the patho-aetiology of pseudotumours so that this severe complication can be avoided.