Aims. Due to their radiolucency and favourable mechanical properties, carbon fibre nails may be a preferable alternative to titanium nails for oncology patients. We aim to compare the surgical characteristics and short-term results of patients who underwent intramedullary fixation with either a titanium or carbon fibre nail for pathological long-bone fracture. Methods. This single tertiary-institutional, retrospectively matched case-control study included 72 patients who underwent prophylactic or therapeutic fixation for pathological fracture of the humerus, femur, or tibia with either a titanium (control group, n = 36) or carbon fibre (case group, n = 36) intramedullary nail between 2016 to 2020. Patients were excluded if intramedullary fixation was combined with any other surgical procedure/fixation method. Outcomes included operating time, blood loss, fluoroscopic time, and complications. Fisher’s exact test and Mann-Whitney U test were used for categorical and continuous outcomes, respectively. Results. Patients receiving carbon nails as compared to those receiving titanium nails had higher blood loss (median 150 ml (interquartile range (IQR) 100 to 250) vs 100 ml (IQR 50 to 150); p = 0.042) and longer fluoroscopic time (median 150 seconds (IQR 114 to 182) vs 94 seconds (IQR 58 to 124); p = 0.001). Implant complications occurred in seven patients (19%) in the titanium group versus one patient (3%) in the carbon fibre group (p = 0.055). There were no notable differences between groups with regard to operating time, surgical wound infection, or survival. Conclusion. This pilot study demonstrates a non-inferior surgical and short-term clinical profile supporting further consideration of carbon fibre nails for pathological fracture fixation in orthopaedic oncology patients. Given enhanced accommodation of imaging methods important for oncological surveillance and radiation therapy planning, as well as high tolerances to fatigue stress, carbon fibre implants possess important oncological advantages over titanium implants that merit further prospective investigation. Level of evidence: III, Retrospective study. Cite this article: Bone Jt Open 2022;3(8):648–655

A radiological and histological analysis of five knee joints after a minimum of 15 years following the implanting of carbon fibre which had been used as a treatment for knee instability was undertaken. All patients underwent Total Knee replacement for secondary osteoarthritis. Histological analysis demonstrated a variable amount of macroscopically visible carbon particles in the synovium, hyaline cartilage and menisci showed . At microscopy these particles were found enveloped by giant cells and lying quiescent with no active inflammatory changes. No intact carbon fibre ligament was noted within the joint, small portion of the old ligament were covered with a thin fibrous layer but there was no evidence of any structure resembling neo-ligament. Extra articularly the carbon fibre was covered with a thick fibrous sheath with no active inflammatory changes inflammation. In the bone tunnels the carbon fibre- bone interface showed an apposition of the bone to the carbon fibre without any interposing fibrous sheath. The histology suggests that carbon fibre bonds directly with the bone without fibrous interposition and that there is no evidence of synovitis changes related to the carbon fibre material. The study suggest that although carbon fibre failed structurally as a ligament replacement it did not cause any significant long term inflammatory pathology

Carbon fibre reinforced polyetheretherketone (CFR-PEEK) has been introduced recently as an alternative material to be used in joint prostheses. During injection moulding of the CFR-PEEK the carbon fibres tend to become orientated in the direction of the plastic flow. The direction of these fibres may affect the wear produced by these materials. Reciprocation only and reciprocation plus rotation (multi-directional) pin-on-plate wear tests were performed on PAN-based CFR-PEEK against itself. The plates were manufactured with the carbon fibres mainly orientated either longitudinally (in the direction of reciprocation motion) or mainly transversally (perpendicular to the direction of motion) to determine the effect of carbon fibre orientation on the wear of these materials. For each test, four pin and plate samples were tested (two reciprocation only and two reciprocation plus rotation) for three and a half million cycles at a cycle frequency of 1 Hz under a 40 N load (which resulted in a contact stress of about 2 MPa). The lubricant used was bovine serum diluted with de-ionised water to a protein content of 17 gl-1. This was maintained at 37 °C. The wear was determined gravimetrically. Soak control specimens were used to account for any weight changes due to lubricant absorption. The average steady-state wear for the CFR-PEEK samples that underwent reciprocation motion only was found to be 5.41 and 18.7 × 10-8 mm3N-1m-1 for the longitudinal carbon fibres and the transverse fibres respectively. For the multi-directional tests, the average steady-state wear was 5.88 and 19.9 × 10-7 mm3N-1m-1 for the longitudinal and transverse fibres respectively. It is clear from these results that for both reciprocation motion only and reciprocation plus rotation the wear was considerably lower with the fibres orientated in the longitudinal direction than the transverse direction. Also, these tests show that reciprocation only gives approximately an order of magnitude lower wear than multi-directional motion. It can be concluded that the wear rate of CFR-PEEK is lower when the sliding motion occurs in the same direction as the carbon fibre orientation. Also, in these pin-on-plate tests, the wear produced using reciprocation motion only was an order of magnitude lower than that for the tests using multi-directional motion. The authors wish to thank INVIBIO Ltd for funding this research

Method: One hundred and twenty-eight knees treated by carbon fibre resurfacing pads and rods for grades III and IV articular cartilage lesions were assessed arthroscopically, with an average follow-up of 22.6 months. The mean age was 37.4 years. Results were scored by an independent observer, using the ICRS scale (1–12) as grade I, normal; grade II, nearly normal; grade III, abnormal; grade IV, severely abnormal. Results: The mean scores were: medial femoral condyle, 10.5; lateral femoral condyle, 9.76; trochlea, 9.9; patella 9.4. Grades I & II scores for rods were: medial femoral condyle, 95.1%; lateral femoral condyle, 76.0%; trochlea, 86.1%; patella, 89.7%. The pads were used in significant numbers only on the patella. Of the total, 76.7% of the repairs were for grades I and II changes. Patellar resurfacing was combined with realignment and an ‘anteriorisation’ procedure in 77 knees. We found that 96.7 % of repairs for grades I & II disease were seen with rods on the patella, when combined with a mechanical correction, compared with 66.0%, when used on the patella without a realignment procedure. However, when the use of pads was combined with mechanical corrections the score was 76% and a lower proportion were grade I repairs (13%) than with rods (30.0%). The mean Waddell Score (0–4) was 2.9. From the survey 81.8% regarded the procedure as worthwhile and 9.1% were doubtful. Conclusions: We concluded that carbon fibre resurfacing was an effective method of treating articular cartilage defects. Rods were more effective than pads and are recommended as the universal method. The results were improved by the correction of abnormal biomechanical alignment. Stabilisation of the cartilage defects resolved synovitis

Knee arthroplasty with a rotating hinge knee (RHK) prosthesis has become an important clinical treatment option for knee revisions and primary patients with severe varus or valgus deformities and instable ligaments. The rotational axle constraints the anterior-posterior shear and varus-valgus moments, but currently used polyethylene bushings may fail in the mid-term due to insufficient creep and wear resistance of the material. Due to that carbon-fibre-reinforced (CFR) PEEK as an alternativ bushing material with enhanced creep, wear and fatigue behaviour has been introduced in a RHK design [Grupp 2011, Giurea 2014]. The objective of our study was to compare results from the pre-clinical biotribological characterisation to ex vivo findings on a series of retrieved implants.

In vitro wear simulation according to ISO 14243-1 was performed on rotating hinge knee devices (EnduRo® Aesculap, Germany) made out of cobalt-chromium and of a ZrN multi-layer ceramic coating for 5 million cycles. The mobile gliding surfaces were made out of polyethylene (GUR 1020, β-irradiated 30 ± 2 kGy). For the bushings of the rotational and flexion axles and the flanges a new bearing material based on CFR-PEEK with 30% PAN fiber content was used.

Analysis of 12 retrieved EnduRo^® RHK systems in cobalt-chromium and ZrN multi-layer in regard to

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loosening torques in comparison with initial fastening torques

with a focus on the four CFR-PEEK components integrated in the EnduRo^® RHK design.

For the rotating hinge knee design with flexion bushing and flanges out of CFR-PEEK the volumetric wear rates were 2.3 ± 0.48 mm³/million cycles (cobalt-chromium) and 0.21 ± 0.02 mm³/million cycles (ZrN multi-layer), a 10.9-fold reduction (p = 0.0016). The UHMWPE and CFR-PEEK particles were comparable in size and morphology and predominantly in submicron size [5]. The biological response to representative sub-micron sized CFR-PEEK particles has been demonstrated in vivo based on the leucoyte-endothelian-cell interactions in the synovia of a murine intra-articular knee model by Utzschneider 2010. Schwiesau 2013 extracted the frequency of daily activities in hip and knee replacement patients from literature and estimated an average of 1.76 million gait cycles per year. Thus, the 5 million cycles of in vitro wear testing reflect a mean in vivo service life of 2.9 years, which fits to the time in vivo of 12–60 months of the retrieved RHK devices. The in vitro surface articulation pattern of the wear simulation tests are comparable to findings on retrieved CFR-PEEK components for both types of articulations – cobalt-chromium and ZrN multi-layer coating.

For the rotating hinge knee design the findings on retrieved implants demonstrate the high suitability of CFR-PEEK as a biomaterial for highly loaded bearings, such as RHK bushings and flanges in articulation to cobalt-chromium and to a ZrN multi-layer coating.

Posterior lumbar interbody fusion is a well described procedure for the treatment of back pain associated with degenerative disc disease and segmental instability. It allows decompression of the spinal canal and circumferential fusion through a single posterior incision.

Sixty-five consecutive patients who underwent posterior lumbar interbody fusion (PLIF) using carbon cages and pedicle fixation between 1993 and 2000 were recruited and contacted with a postal survey.

Clinical outcome was assessed by the assessment of postoperative clinical findings and complications and the fusion rate, which was assessed using standard X-rays with the scoring system described by Brantigan and Steffee. Functional outcome was measured by using improvement in the Oswestry Disability Index, PROLO score, return to work and satisfaction with the surgical outcome. The determinants of functional relief were analysed against the improvement in disability using multiple regression analysis.

The mean postoperative duration at the time of the study was 4.4 years. The response rate to the survey was 84%. Overall radiological fusion rate was ninety eight percent. There was a significant improvement in Oswestry Disability Index P< 0.001. There was 85% satisfaction with the surgical procedure and 58% return to pre-disease activity level and full employment. In the presence of near total union rate we found preoperative level of disability to be best the determinant of functional recovery irrespective of age or the degree of psychological morbidity (p< 0.0001).

The combination of posterior lumbar interbody fusion (PLIF) and posterior instrumented fusion is a safe and effective method of achieving circumferential segmental fusion. This procedure gives sustained long-term improvement in functional outcome and high satisfaction rate. Direct relationship between preoperative level of disability and functional recovery suggests that spinal fusion should be performed to alleviate disability caused by degenerative spine.

The aim of this study is to assess the success of posterior lumbar interbody fusion in the treatment of degenerative spinal instability. Methods: Historical prospective study containing sixty-five consecutive patients who underwent posterior lumbar interbody fusion (PLIF) using carbon cages and pedicle fixation between 1993 and 2000.

Clinical outcome was assessed by the postoperative symptomatic relief, complications rate and the fusion rate. The fusion rate was assessed using plain radiographs and the Brantigan and Steffee scoring system. Functional outcome was measured by the improvement in the Oswestry disability index, PROLO score, return to work and satisfaction with the surgical outcome. The determinants of functional relief were analysed against the improvement in disability using multiple regression analysis. Results: Overall fusion rate was ninety eight percent. There was a significant improvement in Oswestry disability index P< 0.001. There was 85% satisfaction with the surgical procedure and 58% return to pre-disease activity level. We found preoperative level of disability to be best the determinant of functional recovery irrespective of age or the degree of psychological morbidity (p< 0.0001). Conclusion: The combination of posterior lumbar interbody fusion (PLIF) and posterior instrumented fusion is a safe and effective method of achieving segmental fusion with sustained functional relief and high satisfaction rate. Direct relationship between preoperative level of disability and functional recovery suggests that spinal fusion should be performed to alleviate disability caused by degenerative spine.

Background. Carbon fibre (CF) instrumentation is known to be radiolucent and has a tensile strength similar to metal. A specific use could be primary or oligometastatic cancer where regular surveillance imaging and Stereotactic Radiotherapy are required. CT images are inherently more prone to artefacts which affect Hounsfield unit (HU) measurements. Titanium (Ti) screws scatter more artefacts. Until now it has been difficult to quantify how advantageous the radiolucency of carbon fibre pedicle screws compared to titanium or metallic screws actually is. Methodology. In this retrospective study, conducted on patients from 2018 to 2020 in SGH, we measured the HU to compare the artifact produced by CF versus Ti pedicle screws and rods implanted in age and sex matched group of patients with oligometastatic spinal disease. Results. Eleven patients were included in each group. We compared the change of HU between preoperative and postoperative cases of both CF & Ti screws, which clearly shows Ti screws scatter lot more artefacts than CF screws. We are proposing a CT artefact grading system from grade 0 to grade 4 based on the percentage change of HU for unequivocal understanding of the CT artefacts. Conclusion. This study clearly shows the artefacts produced by the metallic implants are significantly higher than the carbon fibre implants. Considering the efficacy of the RT and the increased life expectancy as a consequence, carbon instrumentation MAY BE superior to titanium or metallic instrumentation. The artefact grading system will help the clinicians in describing and planning where the artefacts need to be factorized

In case of spine tumors, when en bloc vertebral column resection (VCR) is indicated and feasible, the segmental defect should be reconstructed in order to obtain an immediate stability and stimulate a solid fusion. The aim of this study is to share our experience on patients who underwent spinal tumor en bloc VCR and reconstruction consecutively. En bloc VCR and reconstruction was performed in 138 patients. Oncological and surgical staging were performed for all patients using Enneking and Weinstein-Boriani-Biagini systems accordingly. Following en bloc VCR of one or more vertebral bodies, a 360° reconstruction was made by applying posterior instrumentation and anterior implant insertion. Modular carbon fiber implants were applied in 111 patients, titanium mesh cage implants in 21 patients and titanium expandable cages in 3 patients; very recently in 3 cases we started to use custom made titanium implants. The latter were prepared according to preoperative planning of en bloc VCR based on CT-scan of the patient, using three dimensional printer. The use of modular carbon fiber implant has not leaded to any mechanical complications in the short and long term follow-up. In addition, due to radiolucent nature of this implant and less artifact production on CT and MRI, tumor relapse may be diagnosed and addressed earlier in compare with other implants, which has a paramount importance in these group of patients. We did not observe any implant failure using titanium cages. However, tumor relapse identification may be delayed due to metal artifacts on imaging modalities. Custom- made implants are economically more affordable and may be a good alternative choice for modular carbon fiber implants. The biocompatibility of the titanium make it a good choice for reconstruction of the defect when combined with bone graft allograft or autograft. Custom made cages theoretically can reproduce patients own biomechanics but should be studied with longer follow-up

Particulate debris created during a fiber-filled PEEK material (MOTISTM) rubbing on a ceramic femoral head in a hip wear simulation study was characterized. The particles were cleaved from the protein lubricant with a double enzymatic protocol and then sized using two different techniques. The sizes obtained were verified using an AFM imaging technique. Many metal-on-UHMWPE joints ultimately fail due to late aseptic loosening. This occurs due to the particulate debris built up in the periprosthetic area. The body’s natural immunological response leads to bone resorption, the prosthesis becomes loose and severe pain can then necessitate revision. It is therefore important to characterize the wear particles of novel materials in order to understand their biological impact. Particles were generated in a Durham hip wear simulator from a MOTISTM acetabular cup articulating against a ceramic femoral head for 25 million cycles. 1. The samples were generated in 500 ml of bovine serum lubricant (17 g/l protein) and a 10 ml sample of this lubricant was analyzed. A double enzymatic protein cleavage protocol was used as it was shown to be the least harmful to the particles. A bi-modal distribution of sizes was seen with a large number of particles of 100 nm and a large number at the two micron size range. AFM results verified the size of the particle distribution and also showed that the smaller particles were round to oval and the larger particles were long and thin. No carbon fibers were evident in the AFM images. Although the wear rate over the 25 million cycles1 remained low and linear, the average particle size tended to increase over the 25 million cycles whilst the volume of the particles decreases over the period. Howling. 2. studied particle debris from a pin-on-plate carbon fiber reinforce PEEK against ceramic test using a 6M KOH protocol and resin embedded TEM analysis. This method only allowed around 100 particles to be imaged at a time, no size distribution was given. Ctyotoxicity was also tested using U937 monocytic cells indicating that MOTISTM has no cytotoxic effects such as necrosis

Aims: Both partial and total functional disorders of spine are one of the most disabling, common and costly problem of current surgery. The surgical treatment may involve the partial or total resection of the Intervertebral Disc (IVD). Thus, implants for vertebral fusion are often required in order to immobilize the diseased column. Cage implants are designed in order to separate contiguous vertebrae allowing an adequate stress transfer and favoring bone growth. In this paper the biomechanical and histological properties of novel composite cages and commercial titanium implants have been in vitro and in vivo investigated. Materials: Novel composite lumbar cages were designed by F.E.M., manufactured and implanted in porcine spine at the L4-L5 lumbar zone of five pigs (large white-duroc race of 50–55 Kg by weight and 1.9–2.1 months old). Each composite cage was prepared by filament winding technology by using PEI (PolyEtherImmide – GE Polymerland ULTEM 1000/1000) as matrix and Carbon fibre (Torayca T400-B 6000-50B) as reinforcement with a winding angle of 45A1 degree. Mechanical properties were investigated according to ASTM standard on composite material, novel composite cage, titanium cage and the natural disc. The device was coated with PEI – HA (hydroxyapatite) solution in order to improve the bone interaction. The behaviour of the composite cage was compared to titanium lumbar cages (SOFAMOR Danek) through biomechanical and histological tests. Results: Tensile test performed on composite material have showed a Young’s Modulus equal to 40,1 GPa, maximum tensile strength equal to 602 MPa. Compressive test on the composite cage showed an Elastic Modulus value of 22 GPa. The comparison among the three systems displayed comparable compliance for titanium (0,0014mm/mm) and composite cage (0,0031mm/mm) while an higher compliance in the case of natural disc (0,0521mm/mm). All pigs showed good health up to the sacrificing date. Particularly, histological tests after two months from the implantation already showed abundant the presence of new-formed tissue around the composite cage. Conclusions:. The results demonstrate that PEI reinforced with Carbon fibres composite cages coated with HA show excellent performance. Mechanical properties of the composite cages are closer to the properties of cortical bone than those of titanium cages, thus reducing the effect of stress concentration and stress shielding and as observed for stiff metal implants

Introduction. Tomita En-bloc spondylectomy (TES) of L5 is one of the most challenging spinal surgical techniques. A 42-year-old female was referred with low back pain and L5 radiculopathy with background of right shoulder excision of liposarcoma. CT-PET confirmed a solitary L5 oligometastasis. MRI showed thecal sac indentation and therefore was not suitable for stereotactic ablative radiotherapy (SABR) alone. Planning Methodology. First Stage: Carbon fibre pedicle screws were planned from L2 to S2AI-Pelvis, aligned to her patient-specific rods. Custom 3D-printed navigation guides were used to overcome challenging limitations of carbon instruments. Radiofrequency ablation (RFA) of L5 pedicles prior to osteotomy was performed to prevent sarcoma cell seeding. Microscope-assisted thecal sac-tumour separation and L5 nerve root dissection was performed. Novel surgical navigation of the ultrasonic bone cutter assisted inferior L4 and superior S1 endplate osteotomies. Second stage: We performed a vascular-assisted retroperitoneal approach to L4-S1 with protection of the great vessels. Completion of osteotomies at L4 and S1 to en-bloc L5: (L4 inferior endplate, L4/5 disc, L5 body, L5/S1 disc and S1 superior endplate). Anterior reconstruction used an expandable PEEK cage obviating the need for a third posterior stage. Reinforced with a patient-specific carbon plate L4-S1 promontory. Sacrifice of left L5 nerve root undertaken. Results. Patient rehabilitated well and was discharged after 42 days. Patient underwent SABR two months post-operatively. Despite left foot drop, she was walking independently 9 months post-operatively. Conclusion. These challenging cases require a truly multi-disciplinary team approach. We share this technique for a dual stage TES and metal-free construct with post adjuvant SABR for maximum local control

Introduction: The Cambridge Acetabular cup is a unique, uncemented prosthesis that has been designed to transmit load to the supporting bone using a flexible material, carbon fibre reinforced polybutyleneterephthalate (CFRPBT). This should significantly reduce bone loss and provide long term stability. The cup consists of a ultra high molecular weight polyethylene liner within a carbon fibre composite backing that was tested with either a plasma sprayed HA coating or with the coating removed. The cup is a horseshoe shaped insert of similar thickness to the cartilage layer and transmits force only to the regions of the acetabulum originally covered with cartilage. The purpose of this study was to evaluate the response of bone and surrounding tissues to the presence of the cup in retrieved human specimens. Methods: We examined 12 cementless Cambridge acetabular implants that were retrieved at autopsy between 2 and 84 months following surgery. Nine of the implants were coated with HA and three were uncoated. The implant and the surrounding bone were fixed, dehydrated and embedded in polymethylmethacrylate. Sections were cut parallel to the opening of the cup and in two different planes diagonally through the cup. The sections were surface stained with toluidine blue and examined by light microscopy. Image analysis was used to measure the percentage of bone apposition to the implant, the area of bone and fibrous tissue around the implant and the thickness of hydroxyapatite coating. Results: All 9 HA coated implants showed good bone contact with a mean bone apposition and standard deviation of 50.9% +/− 17.5%. The thickness of the HA coating decreased with time and where this was occurring bone remodelling was seen adjacent to the HA surface. However, even in specimens where the HA coating had been removed completely good bone apposition to the CFRPBT remained. Bone marrow was seen apposed to the implant surface where HA and bone had both been resorbed with little or no fibrous tissue. The uncoated implants showed significantly less bone apposition than the HA coated specimens, mean 11.4% +/− 9.9%(p < 0.01) and significant amounts of fibrous tissue at the interface. Discussion: The results of this study indicate that the anatomic design of the Cambridge Cup with a flexible CFRPBT backing and HA coating encourages good bone apposition. In the absence of HA the results are generally poor with less bone apposition and often a fibrous membrane at the implant surface. There was a decrease in HA thickness with time in situ and cell mediated bone remodelling seems to be the most likely explanation of the HA loss. However, good bone apposition was seen to the CFRPBT surface even after complete HA resorption in contrast to the uncoated specimens. Though the mean bone apposition percentage to the HA coated implants declined with time, the bone was replaced by marrow apposed to the implant surface. This is in contrast to the uncoated implants where fibrous tissue becomes apposed to the implant surface. We believe this is due to micro-motion occurring at the bone implant interface. The HA coating appears necessary to provide good initial bone bonding to the implant surface that is maintained even after complete loss of HA

INTRODUCTION. Joint replacement is one of the most common orthopaedic procedures, with over 2 million surgeries performed each year across the globe. Loss of implant fixation, or aseptic loosening, is the leading cause of revision following primary joint replacement, accounting for ∼25% of all revision cases [1]. However, diagnosis of aseptic loosening and its underlying causes remain challenging due to the low sensitivity and specificity of plain radiographs. To address this, we propose a novel approach inspired by [2] involving the use of a self-sensing bone cement (by imparting strain-dependent electrical conductivity or piezoresistivity) combined with electrical impedance tomography (EIT). Piezoresistivity is imparted to cement via incorporation of micro/nanoscale conductive fillers. Therefore mechanical effects such as loosening and cracks will manifest as a conductivity change of the cement. This work explores if EIT is able to detect strains and cracks within the bone cement volume. METHODS. Experiments were designed to determine whether EIT combined with piezoresistive cement can be used to detect strains and cracks (Fig. 1). The setup consists of a tank filled with water, 16 electrodes, sample, a loading machine (MTS), and an EIT system. To develop the piezoresistive bone cement, microscale carbon fibers were used with varying CF/PMMA volumetric ratios (VR) from VR = 0.25% to 3.0%. Three conical samples were made to model a loading condition similar to knee implants (Fig. 1). The samples were compressed while the conductivity map of the tank was measured with the EIT system. RESULTS. Figure 2 shows the conductivity of the piezoresistive bone cement with respect to the CF/PMMA VR, the percolation happens at VR = 1.0% and the maximum gradient occurs at VR = 1.5%. Three conical samples were built and experimented to examine the hypothesis. The samples were loaded from F = 0 to F = 4000 N for the strain measurement and then loaded until the first crack initiates. Figure 3 (a) and (b) show the conductivity difference map measured by EIT for strain measurement and crack detection respectively. It can be seen in Fig. 3(a) that due to the shear stresses within the bone cement the conductivity of the sample decreases under compression. At the crack initiation the conductivity of the samples increases significantly (Fig. 3(b)). Figure 3(c) shows evolution of sample conductivity difference measured by EIT as a function of the applied load, VR = 1.5% shows the largest sensitivity. DISCUSSION. The results validate our hypothesis; both cracks and strains resulted in electrical conductivity changes measurable by EIT. While these initial results are encouraging, the approach must be validated via testing of surrogate and cadaver bones in an EIT phantom. If successful, this approach could for the first time provide means of in-vivo studying of aseptic loosening, leading to a paradigm shift in the understanding of this important clinical problem. For any figures or tables, please contact the authors directly

Introduction. Total hip replacement with metal-on-polymer (MoP) hip prostheses is a successful treatment for late-stage osteoarthritis. However, the wear debris generated from the polymer acetabular liners remains a problem as it can be associated with osteolysis and aseptic loosening of the implant. This has led to the investigation of more wear resistant polymers in orthopaedics. Cross-linked polyethylene (XLPE) is now the gold-standard acetabular liner material. However, we asked if carbon fibre reinforced polyether ether ketone (CFR-PEEK) might be a lower wear material. In addition, we sought to understand the influence of contact stress on the wear of both XLPE and CFR-PEEK as this has not previously been reported. Materials and Methods. A 50-station circularly translating pin-on-disc (SuperCTPOD) machine was used to wear test both XLPE and CFR-PEEK pins against cobalt chromium (CoCr) discs to investigate the influence of contact stress on their wear rates. Fifty XLPE and 50 CFR-PEEK pins were articulated against CoCr discs. The pins, 9 mm in outer diameter and 12 mm in height, were drilled with different diameter holes to generate different sized annuli and thus, different contact areas. The pins were tested at 1.10, 1.38, 1.61, 2.00 and 5.30 MPa, which are typical contact stresses observed in the natural hip joint. An additional pin for every test group was used as a control to track the lubricant uptake. The discs were polished to 0.015 μm Sa prior to testing. The test stations contained 16 ml of diluted newborn calf serum (protein concentration: 22 g/L). Wear was measured gravimetrically with a balance (resolution: 10 μm) every 500,000 cycles. A standardised cleaning and weighing protocol was followed. Results and Discussion. The wear rates for the XLPE pins were calculated as 1.05, 0.90, 0.77, 0.48 and 0.28 mg/million cycles for the different pin stress groups respectively. The wear rates decreased with increasing contact stress, which was similar to what was observed for ultra-high molecular weight polyethylene (UHMWPE). The change in weight of the discs was insignificant (p-value:0.85). For the CFR-PEEK pin groups, the wear rates were calculated as 0.56, 0.65, 0.61, 0.58 and 0.65 mg/million cycles respectively. The difference between the wear rates was insignificant (p-value: 0.92). However, the weight of the discs decreased significantly (p-value: 0.00). At 1.11 MPa and taking data for UHMWPE tested in the same way, comparison of the three polymers showed that CFR-PEEK produced the lowest wear against CoCr. Although the wear rates for CFR-PEEK were found to be the lowest, the decrease in weight of the CoCr discs articulated against CFR-PEEK was indicative of metallic wear. Conclusion. CFR-PEEK should not be used against orthopaedic metals. XLPE articulating against CoCr was found to be the optimum combination, producing low wear without causing weight change from the counterface, under varying contact stresses

The aim of the study was to test the biomechanical effectiveness of the radiolucent fixator “X-caliber”. For this reason, care was taken to include a heterogeneous group of leg fractures capable of treatment with external fixation. A multi-centre study was organized to taste the biomechanical effectiveness of the radiolucent synthesis device. Our centre was equipped with this external fix-ator, which is preassembled and completely radiolucent. The fixator is manufactured from a carbon fibre composite, with stainless steel cams and locking nuts, and aluminium alloy bushes. The fixator types comprise standard fixators, fixators with a periarticular ring attachment, and fixators with a swivel clamp for ankles. Between December 2000 and May 2002 the authors tasted the biomechanical effectiveness of the new fixators in 13 patients with leg fractures. After a follow up of 6 months, analysing the results of other centres the authors retook the utilization of the radiolucent fixator and, in this paper, relate their total experience until April 2004 in 42 patients with leg fractures

Introduction. The complex cellular mechanisms of the aseptic loosening of total joint arthroplasties still remain not completely understood in detail. Especially the role of adherent endotoxins in this process remains unclear, as lipopolysaccharides (LPS) are known to be very potent modulators of the cell response on wear particle debris. Contributing factors on the LPS affinity of used orthopedic biomaterials as their surface roughness have to be investigated. The aim of this study was to evaluate the affinity of LPS on the surface roughness of different biomaterials in vitro. The hypothesis of the study was that rough surfaces bind more LPS than smooth surfaces. Materials and methods. Cubes with a side length from ultra-high-molecular-weight-polyethylene (UHMWPE), crosslinked polytethylene (XPE), carbon fibre reinforced poly-ether-ether-ketone (CFR-PEEK), titanium, titanium alloy, Polymethyl methacrylate (PMMA), implant steel (CoCr) and instrument steel (BC) were produced (figure 1). Cubes of each material have been produced with a rough and a smooth surface. Before the testings, all cubes and used materials were treated with E-Toxa-Clean(®) to eliminate pre-existing LPS on the used surfaces. The cubes were then fixed on the cap of a glass that was filled with a LPS solution with a concentration of 5 IE/ml. After 30 minutes the cube was removed and the LPS concentration in the supernatant was measured. The endotoxin content of each sample was evaluated by a Limulus Amoebocyte Lysate (LAL) - Test (Lonza, Verviers, Belgium). The detection level of endotoxin was set at < 0.005 EU/ml diluted 1/10. Results. All tested rough biomaterials showed a higher affinity to LPS compared to the smooth surfaces. Conclusion. The initial hypothesis could be confirmed. The results prove that rough and therefore larger surfaces bind more LPS than smooth surfaces. A rough surfaces correlates with a larger total surface of the used biomaterial. In this context protheses should be avoided that show a large rough surface, as these endoprostheses might bind more LPS and trigger an enhanced inflammatory reaction that results in an early aseptic loosening

Introduction. In total hip arthroplasty, press-fit anchorage is one of the most common fixation methods for acetabular cups and mostly ensures sufficient primary stability. Nevertheless, implants may fail due to aseptic loosening over time, especially when the surrounding bone is affected by stress-shielding. The use of acetabular cups made of isoelastic materials might help to avoid stress-shielding and osteolysis. The aim of the present numerical study was to determine whether a modular acetabular cup with a shell made of polyetheretherketone (PEEK) may be an alternative to conventional titanium shells (Ti6Al4V). For this purpose, a 3D finite element analysis was performed, in which the implantation of modular acetabular cups into an artificial bone stock using shells made of either PEEK or Ti6Al4V, was simulated with respect to stresses and deformations within the implants. Methods. The implantation of a modular cup, consisting of a shell made of PEEK or Ti6Al4V and an insert made of either ceramic or polyethylene (PE), into a bone cavity made of polyurethane foam (20 pcf), was analysed by 3D finite element simulation. A two-point clamping cavity was chosen to represent a worst-case situation in terms of shell deformation. Five materials were considered; with Ti6Al4V and ceramic being defined as linear elastic and PE and PEEK as plastic materials. The artificial bone stock was simulated as a crushable foam. Contacts were generated between the cavity and shell (μ = 0.5) and between the shell and insert (μ = 0.16). In total, the FE models consisted of 45,282 linear hexahedron elements and the implantation process was simulated in four steps: 1. Displacement driven insertion of the cup; 2. Relief of the cup; 3. Displacement driven placement of the insert; 4. Load driven insertion of the insert (maximum push-in force of 500 N). The FE model was evaluated with respect to the radial deformations of the shell and insert as well as the principal stresses in case of the ceramic inserts. The model was experimentally validated via comparison of nominal strains of the titanium shells. Results. The maximum radial deformation of the shell made of PEEK was 581 μm (insertion) and 470 μm (relief) and therefore multiple times higher compared to the Ti6Al4V shell (42 μm and 21 μm). As a result, larger deformations occurred at the PE and ceramic inserts in combination with the PEEK shell. Partially, the deformations were above an usual clearance of 100 μm. When the ceramic insert was combined with the shell made of PEEK, maximum principal stresses in the ceramic insert amounted to 30 MPa and were clearly lower than approved bending strength of the ceramic material (948 MPa). Conclusion. The examined acetabular shell made of PEEK was intensively deformed during insertion compared to the geometrically identical Ti6Al4V shell and is therefore not suitable for modular acetabular cups. In future studies it should be clarified to what extent acetabular cups with shells made of carbon fiber reinforced PEEK materials with higher stiffness lead to reduced deformations during the insertion procedure

Surgery for back pain remains highly controversial in view of the significant complication rate and the low likelihood of a successful clinical outcome. Over the last few years, titanium and carbon fibre interbody implants have been used to stabilise spinal motion segments following sub-total removal of disc tissue. These implants offer the theoretical advantage of immediate stabilisation, avoidance of late collapse and prevention of loss of correction of pre-operative deformity in combination with other types of segmental instrumentation such as pedicle screws. Recent long term studies have suggested the possibility of late loosening, implant migration and recurrence of segmental deformity. A recent prospective long term study of titanium cylindrical implants for lumbar degenerative disc disease has indicated that in the presence of multi-level disease, pre-existing olisthesis and levels proximal to the lumbosacral segment, the use of supplementary pedicle screw fixation is required. It appears, however, that despite improved radiological results, the use of interbody cages may not lead to superior functional outcomes when the surgery is carried out for non-specific low back pain

Introduction and Aims: Our experience with over 200 cases of Avon patellofemoral replacement (PFR) in the elderly with severe arthritis has been satisfactory, so we have extended the indications to younger patients with severe symptoms and various pathologies. Method: Sixty-six knees in 53 patients (10M: 46F) under the age of 55 years (average 47 years) have been treated with an AVON PFR for the following conditions:. PATHOLOGY NUMBER of Knees. Isolated lateral facet OA 34. Failed realignment 12. Persistent subluxation/dislocation 5. Trochlear dysplasia 5. Pure chondral disease 3. Failed carbon fibre implant 3. Post-patellectomy instability 3. Post-traumatic pain 1. All patients were recorded prospectively and have been regularly reviewed using the modified Oxford, Bartlett & Bristol Knee scoring systems. The mean follow-up of the group is 24 months. Results: No patient has been lost to follow-up, all knee scores improved substantially. Most of the patients retained their range of flexion and the mean range of movement increased from 112 to 122 degrees. Patients with persistent subluxation were the most dramatically improved. There have been no cases of deep infection, loosening or wear. Conclusion: Avon PFR provides a reliable short-term solution to some of the more difficult and disabling problems of the patello-femoral joint as long as demonstrable pathology is present